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DOOSAN HEAVY INDUSTRIES & CONSTRUCTION - Our Wind Business PRESENTATION 11 th April 2013 NTU Convention Center, Taipei Power Plant BG Future Energy Marketing Team
Transcript
Page 1: 4_ Doosan Presentation__Wind Power Promotion Seminar_130411(1)

DOOSAN HEAVY INDUSTRIES& CONSTRUCTION- Our Wind Business

PRESENTATION

11th April 2013NTU Convention Center, Taipei

Power Plant BGFuture Energy Marketing Team

Page 2: 4_ Doosan Presentation__Wind Power Promotion Seminar_130411(1)

Doosan Heavy Industries & Construction - Contents

■ Introducing the Doosan Group

■ Introducing Doosan Heavy

■ Introducing the WinDS3000TM

■ Doosan Heavy’s Wind Business

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The Doosan Group

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THE DOOSAN GROUP

The spirit of challenge and innovation has been the driving force behind Doosan’s growth from a small store in 1896 into a global company. Today we specialize in the Infrastructure Support Business (ISB), which includes industrial facilities, machinery, heavy equipment and construction.

Our performance- Doosan has grown remarkably since 2000.

- More than 89% of our sales are made through ISB.

- Secured proprietary technologies through acquisitions, and invested $1 billion in R&D during 2009.

The Road Ahead- Become one of the world’s Top 200 companies by 2020.

- 2G Strategy :“The growth of business through the growth of people”

2000 2009

Total sales $2.8bn $18.4bn

Operating profit $250mil $683mil

D/E ratio 700% 248%

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THE DOOSAN FAMILY

The spirit of challenge and innovation has led Doosan. We started out as a small store in 1896 and expanded into a global company. Today we are engaged in the infrastructure support business(ISB), which encompasses industrial facilities, machinery, heavy equipment and construction.

[$USD, 2009]

Doosan PowerSystems

Doosan PowerSystems

DoosanInfracoreDoosan

InfracoreDoosan

CorporationDoosan

CorporationDoosan Heavy Industries & Construction

Doosan Heavy Industries & Construction

DoosanMecatecDoosanMecatec

DoosanIndustrial

Development

DoosanIndustrial

Development

DoosanGroup

DoosanGroup

Doosan CorporationRevenue: USD 18.4 billionAsset: USD 31 billion

DoosanEngineDoosanEngine

Doosan HeavyOrder Intake: USD 6.6 billion

Doosan Power SystemsOrder Intake: USD 1.6 billion

DoosanBabcock

(UK)

DoosanBabcock

(UK)

SkodaPower

(Czech)

SkodaPower

(Czech)

4

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Doosan Heavy Industries & Construction

5

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HIGH PERFORMANCE

“#4 World’s Best Company”BusinessWeek, Sept 2009

“A commitment to innovation, diversified portfolios, aggressive expansion, strong leadership, and a clear vision for the future”

“#1 For Machinery & Construction”Boston Consulting Group, Oct 2009

“Top Value Creation Companies over past 5 years”

Doosan Heavy is recognized worldwide as a major player in the power and water industries.

Our decades of experience in the global market enables us to consistently deliver new solutions andservices that set the standards for value.

“World’s Top Share(17%) of HRSG Market”McCoy Power Report, Mar 2009

“Desalination Company of the Year 2009”GWI Awards for Shuaiba 3rd stage Seawater Desalination Plant

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GLOBAL ORGANIZATION

Doosan Heavy is considered a major, high-performing global company.

Doosan Heavy is active in Project Management, Construction, Engineering and Manufacturing of Power Plants, Industrial Facilities, Water Desalination and Engines and Construction equipment

Doosan Heavy has two world-leading, fully integrated power plant manufacturing facilities located in Changwon, South Korea and Vina, Vietnam.

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FINANCIAL PERFORMANCE

Doosan Heavy has demonstrated dramatic growth in recent years by winning major EPC projects. Our financial performance in 2009 had mixed results.

($3.4 bn)($4.8 bn)

($5.2 bn) ($6.1bn)

($5.9 bn)($6.9 bn)

($4.7 bn)($4.7 bn)

($0.24 bn)

($0.40 bn) ($0.34 bn) ($0.35 bn)

Our strong backlog of orders accumulated during the ‘07~’08 period helped propel revenues to a new high of USD 5.2 bn in 2009

Revenues continued to climb as we made progress.

Orders fell because many projects scheduled for tender were delayed due to financing issues.

With these issues expected to be largely resolved in 2 or 3 years, the power and water industries are expected to deliver a huge order pool, enabling Doosan Heavy to nearly double its orders for growth.

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GLOBAL HIGH-QUALITY EQUIPMENT PROVIDER

Changwon Manufacturing, Korea

Vina Manufacturing, Vietnam

Doosan is a recognized global leader of Power Equipment

Our main 4,500,000m² facility in South Korea is supplemented by facilities in:

Glasgow (Scotland), Germany, Poland, Czech Republic, Vietnam and Romania

No. 1. Globally for HRSG and Desalination equipment

■ Main Facility Output:

15,720MWe

8,000MWe

8,300MWe

7,500MWeBoiler

Generator

Turbine

HRSG

216MWe (3MW x 72 Units, 2011 Capacity)Wind

1,500MWeNuclear

306,000 tpaFoundry

9.300 tpaForging

9Research & Development Facilities, Scotland

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WinDS3000TM

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Power regulation Pitch regulated with variable speed

Operating dataRated power 3,000 kWWind class - IEC Ia / IIaCut-in wind speed 3 m/sRated wind speed 13 / 12.5 m/sCut-out wind speed 25 m/sOperational (Survival) temp.range -15(-20)/40(50) oC

RotorNumber of blade 3Rotor diameter 91.3 / 100 m Swept area 6,539 / 7,851 m2

Rotor speed (rated) 8 ~ 20.4 (15.71) / 7.26 ~ 16.92 (15.4) rpm

GearboxType 2 planetary + 1 parallelGear ratio 92.92 / 94.93

TowerType Tubular steel towerHeight 77.78 m

ElectricalGird frequency 50/60 HzConverter type Full power converterGenerator type Synchronous PMVoltage 690 V

Main dimensionBlade length 44 / 48.34 mMax. chord 4.15 / 4.1 mNacelle dimension(height x width x length) 5.2 x 4.8 x 12.6 m

General Specification

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PRODUCT (WinDS3000TM Class IA) – Type Certificate

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Design guideline – GL Offshore Wind Turbine (2005), Certification body – DEWI OCC

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2009. 03

Aerodynamic load reduction- Slim blade has been applied for load reductionAerodynamic load reduction- Slim blade has been applied for load reduction

Material & Manufacturing Process changes - OCF111A(GFRP) SE1500 (GFRP)- Hand lay-up Vacuum infusion

Material & Manufacturing Process changes - OCF111A(GFRP) SE1500 (GFRP)- Hand lay-up Vacuum infusion

Structural design and analysis- Optimized internal structure for weight reduction- 11.2 ton (basic model) 10.2 ton (final model)

Structural design and analysis- Optimized internal structure for weight reduction- 11.2 ton (basic model) 10.2 ton (final model)

Design ImprovementDesign Improvement

Korean local blade manufacturer (KM)- Static load test (1.1 times of design load) under DEWI witness

Korean local blade manufacturer (KM)- Static load test (1.1 times of design load) under DEWI witness

Manufacturer & Certification TestManufacturer & Certification Test

WinDS3000TM – Blade

PRODUCT (WinDS3000TM ) – Design Criteria

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WinDS3000TM Gearbox

Back-to-back test – DEWI-OCC witness

Compact / Light Weight(30% weight reduction)Compact / Light Weight(30% weight reduction)

Rotating Housing

Minim

izeddeflectionM

inimized

deflection

Differential Gear

Torque sharingTorque sharing

Flexible Pin

Distributed Load

Distributed Load

Multi-planetM

aximized load

transfer capacityM

aximized load

transfer capacity

Rotating HousingRotating Housing

Minim

izeddeflection

Differential Gear

Differential Gear

Torque sharing

Flexible Pin

Flexible Pin

Distributed Load

Multi-planetMulti-planetM

aximized load

transfer capacity

High reliability(20 years fatigue life)

High reliability(20 years fatigue life)

Core technologies (Size/mass optimization, structural / vibration / lubrication et.al)

WinDS3000TM – Gearbox

PRODUCT (WinDS3000TM ) – Design Criteria

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No direct connectionbetween grid & generator

No direct connectionbetween grid & generator

Easy 50/60Hz grid frequency conversion

Easy 50/60Hz grid frequency conversion

Current trend of big WTGCurrent trend of big WTGPMGPMG

Full PowerConverterFull PowerConverter

System protection from grid impactsSystem protection from grid impacts

Grid-friendly systemGrid-friendly system

Increased annual energy production- General : 2% more AEP- Better efficiency in partial load condition

Increased annual energy production- General : 2% more AEP- Better efficiency in partial load condition

Full Power Converter

PMG AC/DC DC/ACG/B

System Efficiency - Windpower 2007, GE

0

50

100

0 5 10 15 20Wind Speed

Eff

icie

ncy,

%

PMG

DFIG

WinDS3000TM – PMG & Full Power Converter

PRODUCT (WinDS3000TM ) – Design Criteria

15

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WinDS3000TM – Closed Cooling System prohibits to meet salty air with components

PRODUCT (WinDS3000TM ) – Design Criteria

16

Oil cooling

Water cooling

Nacelle air cooling

Heated Air Inlet

Cooled Air Outlet

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WinDS3000TM – Maintenance Crane for Offshore Application

PRODUCT (WinDS3000TM ) – Design Criteria

17

Small Jack-up Barge + Winch Pulley System

Doosan WayConventional

Big Jack-up Barge + Crane (Special Equipment)

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* Power performance is measured and reported by DEWI. Certification body for prototype WinDS3000 is DEWI OCC.

Power Performance of Jeju Prototype under Supervision of the Certification Test

PRODUCT (WinDS3000TM Class IA) - Performance

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25 m/s

Cut-out (18:50)

3MW

Real wind speed

PRODUCT (WinDS3000TM Class IA) - Performance

Power output data of Doosan’s WTG as measured on Aug 27st, when the typhoon named “BOLAVEN” passed through the Korean peninsula. (Wind speeds of 53m/s was measured by KMA.)

Measured Data from SCADA, at Wol-jeong Offshore Site, Korea

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Doosan Heavy’s Wind Business

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FACILITY – NACELLE/HUB ASSEMBLY

2012 Production Capacity : 72 WTG Units / Year

* Manufacturing Facility in Changwon, Korea

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2011. 10

DHI Wind Business – Woljeong PJT

The First Korean Offshore WTG was installed near Jeju Islnad.

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• Project : Tamla• PJT Type : EPC• Capacity : 30MW (10 WTGs)• Commissioning : ‘14.12

DHI Wind Business – Tamla PJT

Tamla Offshore Wind Farm (30MW) in Jeju Island is under construction.

Page 25: 4_ Doosan Presentation__Wind Power Promotion Seminar_130411(1)

IN SUMMARY

Doosan Heavy has invested in and is committed to deploying wind power in the Global Market to meet our customers’ needs and expectations

Doosan Heavy’s goal is to be a top tier player in all of our major markets; anything we do, we want to do well.

Currently looking for a 3MW Reference Project to be the cornerstone of the Doosan Heavy strategy

Doosan Heavy will enter the market by utilize financial strength to make attractive commercial packages with appropriately strong and robust guarantees.

Doosan is a forward-looking, technology-driven organization, and we are positioning ourselves to take full advantage of future markets

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