5S Audit Sheet (2015)

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5S Audit Sheet

Points to be check Marks Remarks

S o r t

Do any unneeded tools(cutter,coiling pin,feed roller) present on the machine?

Does any unneeded Gauge present on the machine?

Is there any unneeded item placed in the passage way?

Is there any unneeded R! stored in the shop?

Is there any unneeded "I# material stored in the shop?

S e t i n o r d e r

Is there fi$ area for %eed roller with identification in the rac&?

Is there fi$ area for !achine cutter with identification in the rac&?

Is all types of machine tools separated from each other and arranged

Is there fi$ area for coiling pin with identification in the rac&?

Is there fi$ area for Gauges with identification in the rac&?

Is there fi$ area for 'o standard stand and it has !aintenance,Downtime,5times reading,#roduction,*o standard sheets?

Is there process in a+ailale with mar&ed oundary?

Is there fi$ area for Decoiler mar&ed with yellow oundary?

Is there fi$ area for AR mar&ed with yellow oundary?

Are there Identification of !achines?

Is the con+eyor in its place after use?

Are the items-ins-trolleys arranged in .old-Red tag area?

Is there fi$ area for hand lifter?

Are files and tales in its place and properly arrange as per defined location?

Is there fi$ area for process re'ection in at each machine mar&ed with yellow oundary?

S w e e p

Is there /leaning Respnsiilities distriuted and did grading?

Is waste disposed regularly

Is there any oil lea&age and has any tray for oil lea&age area

Are fans 0 e$haust fans clean?

1rash in is eing used for regular scrap during cleaning

Is there #roper cleaning of oil area?

Is there daily cleaning chec& list a+ailale and followed?

S t a n d a r d i 2 e

Is there Raw material Area?

Is thereraw material placed on the pallet?

All wire undles are wrapped?

Is there %inished Goods Area?

Is there Re'ection Area?Is there .old Area?

Do you write the reason of holding the lot?

Is there 3mpty 4ins-1rolleys-#allets Area?

Is there Red 1ag Area?

Is there ist of Red tag items?

Are any items present in red tag area more than 6 wee&s?

Is there any fi$ oil Area defined and oil ins are on pallets?

S u s t a i n

Do all employees wear uniform?

Do 75S7 daily instruction pro+ided 0 5S display oard

Is organi2ation Structure /hart placed on the notice oard?

5S 1eam /hart and paste on notice oard?

Defined ayout and paste on notice oard?

Sample 4oard is a+ailale

!onthly #erformance Analysis is a+ailale

Scrap 0 Re'ection Analysis is a+ailale

#rocess 0 8peration /hart is a+ailale

1otal 8tained !ar&s9 /urrent !onth #re+ious !onth

1otal 8tained !ar&s9

1otal !ar&s9 :;

#ercentage9 <

Auditor9

Auditee9

Shop9 /=/ /oiling!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9

Is there fi$ area for all types of scrap ins (iron, paper-oard 0 "aste /lothes-glo+es) with identification 0 has yellowoundary?

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S o r t

Do any unneeded tools (Drills, .ammer, "rench, Screw dri+er, etc) present on the machine?


Does any unneeded item placed in the passage way?

Does any unneeded R! stored near to machine?

Does any unneeded "I# material stored near to the machine?

Are all items sorted in Red tag area?

Does any in-trolley has mi$ed items?

Does any unnedded dies placed near to machine?

Does any unnedded 'igs placed near to machine?

Do any unneeded tools (Drills, .ammer, "rench, Screw dri+er, etc) present on the machine after fitting of die?

Are Sheet lefto+er sorted?

S e t i n o r d e r

Is there fi$ area for magnetic handle with identification in the rac&?

Are all strips after shearing arranged on the tale for production?

Is there fi$ area for 'igs and arrange?



Are all machines identified?



Is there fi$ area for process Scrap-re'ection in at each machine mar&ed with yellow oundary?

Are files and tales in its place and properly arrange as per defined location in layout?

Are all dies has fi$ed location and arranged properly?

Is there fi$ed location for oils ins-drums and placed on pallets?

Are there fi$ed location for polythene and identified?

Are Sheet lefto+er arranged and identified?

S

w e e p









Is there water in eing used for spot welding machine?

Is there fi$ area for 8 parts (finished goods) and has identification?

Is 8 parts placed on pallets and arranged?

Are all sheet undles wrapped and identified?

Is there defined "I# Area and identified?

Is there fi$ re'ection Area?

Is there fi$ .old Area and identified?


Are all stored material on pallets?

Is there Red 1ag Area a+ailale and has list of red tag items?


S u s t a i n







!onthly #erformance Analysis is a+ailaleScrap 0 Re'ection Analysis is a+ailale




1otal !ar&s9 5:

#ercentage9

Auditor9

Auditee9

Shop9 #ower #ress Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Responsile #erson9 >>>>>>>>>>>>>>

Are all types of tools (Drills,hammer, Screw dri+ers, Spanners, "rench, etc) separated from each other and properlyarranged?


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S o r t

Are there mi$ing of parts?

Does any unneeded 1ool present on the wor&ing tale?

Does any unneeded Gauge present on the wor&ing tale?

Is there any unneeded item (trolleys,ins,pallets) placed in the passage way?

Is there any unsorted item (tools,'igs) in the rac&?


S e t i n o r d e r

Is there fi$ and define area for polyethene ags and use standard in with identification?

Is there fi$ and define area for weight scale?

Is there fi$ and define area for Gauges with identification in the rac&?

Is there fi$ and define area for 'o standard stand and it has ,Downtime,5times reading,*o standard sheets?

Is there process in a+ailale with mar&ed oundary?

Is there fi$ and define area for all wor&ing tales with yellow oundary?

Is there fi$ and define area for hand lifter?


Are the ins-trolleys arranged in Raw material area?

Are the ins-trolleys arranged in "I# area?

Are the ins-trolleys arranged in %inished Goods area?


Is there fi$ aand define area for process re'ection in at each wor&station mar&ed with yellow oundary?

S w e e p







S

t a n d a r d i 2 e

Is there 1ag a+ailale efore-after inspection on each in?

Is there %I%8 a+ailale and updated?

/hec& /aliration stic&ers on each gauge

Is there a+ailale of rele+ant 'o standard when inspection is doing?


Is there Re'ection Area?

Is there .old Area and write the reason of holding?Is there 3mpty 4ins-1rolleys-#allets Area?

Is there Red 1ag Area and list of red tag items?



S u s t a i n












1otal !ar&s9 :@

#ercentage9 <

Auditor9

Auditee9

Shop9 %inal Inspection!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9


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S o r t

Do any unneeded tools(chuc&,collets,tips,oring) present on the machine?


Does any unneeded /huc& present on the machine?

Does any unneeded /ollet and /ollet holders present on the machine?

Does any unneeded 4earing present on the machine?

Does any unneeded Sealing item present on the machine?

Does any unneeded 4oring tool present on the machine?

Does any uneeded Drill pesent on the machine?





Is there any unneeded Rods left o+er stored in the shop?

Is there any unneeded Re'ected material stored in the shop?

S e t i n o r d e r

Is there fi$ area for Rods left o+er with identification?

Is there fi$ area for /huc&?

Is all types of machine tools separated from each other and arranged

Is there fi$ area for /ollets and /ollet holders?

Is there fi$ area for tool holders?

Is there fi$ area for 4earings?

Is there fi$ area Sealing items?

Is there fi$ area for rod of cam with mar&ed yellow oundary?

Is there fi$ area for cleaning machine?

Is there fi$ area for /=/ Inserts-1ips?

Is there fi$ arae for 4oring tools?

Is there fi$ area for Drills?

Is there fi$ area for process Re'ection-Rewor& in with yellow oundary?


Is there fi$ area for AR and 1ransformer mar&ed with yellow oundary?



Are the ins-trolleys arranged in .old area?




Is there fi$ area for process scrap trolley at each machine mar&ed with yellow oundary?

S w e e p










Is there raw material placed on the pallet?

Is there Rods left o+er Area?


Is there Re'ection Area?

Is there .old Area?



Is there Red 1ag Area?Is there ist of Red tag i tems?



S u s t a i n












1otal !ar&s9 @5

Shop9 /=/ Spindle!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>



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S o r t

Do any unneeded mas&ing present near the machine?

Do any unneeded hanger co+ers present near the machine?


Is there any unneeded Assemled muffler (R!) stored in the shop?

Is there any unneeded "I# !uffler material stored in the shop?

S e t i n o r d e r

Is there fi$ and define area for hangers with identification?

Is there fi$ and define area for hanger co+ers with identification?

Is there fi$ and define area polyethene stand with yellow oundary?

Is there fi$and define area for trolleys of (co+er plate,muffler)?

Is ther fi$ and define area for screw pans?

Is there fi$ and define area #aint drums?

Is there fi$ and define area for soa& cleaner,castic soda?

Is there fi$ and define area for Greese?

is there fi$ and define area for thinner?


Is there fi$ and define area for muffler mas&ing?


S w e e p



Is there proper cleaning standard of shot last grids and eing followed?





Is there define Raw material Area?

Is there raw material placed on the trolley?

Is there define "I# Area?

Is there define %inished Goods Area?

Is there define Re'ection Area?

Is there .old Area write the reason for holding?


Is there Red 1ag Area list of red tag items?

S u s t a i n


Do 75S7 daily instruction pro+ided 0 5S display oardIs organi2ation Structure /hart placed on the notice oard?









1otal !ar&s9 :B

#ercentage9 <

Auditor9

Auditee9

Shop9 #aint Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9

Is there fi$ and define area for all types of scrap ins (iron, paper-oard 0 "aste /lothes-glo+es) with identification 0 has yellow oundary?

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S o r t

Is there any unneeded Disc cutter placed in the passage way?

Is there any unneeded item (ins,trolleys) placed in the passage way?

Is there any unneeded R! pipe stored in the shop?

Is there any unsorted item (tools,Gauge,fle$ile pipes,%R,%low meter) in the rac&?

Are pipes in pipe storage rac& sorted?

Is there any unneeded "I# pipe material stored in the shop?

S e t i n o r d e r

Is there fi$ and define area for Disc cutter?

Is there arranged oil drums?

Is there fi$ and define area for gauges?


Is there fi$ and define area for each pipe si2e in pipe storage rac&s with identification?

Is there standard scrap in for #ipes left o+er with yellow oundary?

S w e e p


Is waste disposed regularly?



Is there any oil lea&age on the floor and eing used oil tray for oil lea&age?



Is there define area Raw material for #ipes?

Is there define "I# Area?


Is there define Re'ection Area?




S u s t a i n












1otal !ar&s9 65

#ercentage9 <

Auditor9

Auditee9

Shop9 #ipe /utting Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>


Is there fi$ and define area for all types of scrap ins(iron, paper-oard 0 "aste /lothes-glo+es) with identification 0 has yellow oundary?

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S o r t

Do any unneeded tools (Dril ls, .ammer, "rench, Screw dri+er, etc) present on the machine?

Are there mi$ing of children parts in the ins-polyethene ags-trolleys?



Does any unneeded R! children parts stored near to machine?

Does any unneeded "I# su assemly parts material stored near to the machine?



S e t i n o r d e r

Is there fi$ and define area for cutting disc used for rewor&?

Is there fi$ and define area for Argon /ylinders?

Is there fi$ and define area for spot welding no22les?

Is there fi$ and define area for children parts with identification?

Is there fi$ and define area for /8C coil wire?


Are the ins-trolleys arranged in /hildren parts area?




Is there fi$ and define area for process Scrap-re'ection in at each machine mar&ed with yellow oundary?


S w e e p


Is waste disposed regularlyIs there any oil lea&age and has any tray for oil lea&age area






Is there standard water in eing used for spot welding machine?


is there proper stool eing used for material handling on press and uffing?

Are all pipe lines(R8,.ot "ater,Air,#G-=atural Gas) identified with colour?

Are all Argon cylinders in stand?









S u s t a i n







!onthly #erformance Analysis is a+ai lale





1otal !ar&s9 5<

#ercentage9

Auditor9

Auditee9

Shop9 !uffler /D<!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>



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S o r t


Are there mi$ing of children parts in the ins?


Does any unneeded item (ins,trolleys) placed in the passage way?




Does any in-trolley has mi$ed #arts?

S e t i n o r d e

r

Is there fi$ and define area for cutting disc used for rewor&?

Is there fi$ and define area for Argon /ylinders?

Is there fi$ and define area for spot welding no22les?

Is there fi$ and define area for children parts with identification?

is there fi$ and define area for /8C coil wire?

Are the ins-trolleys arranged in /hildren parts area?Is there fi$ and define area for gauges?

Are the ins-trolleys arranged in "I# !uffler area?





S w e e p








S t a n d a

r d i 2 e





Are all Argon cylinders in stand?








S u s t a

i n












1otal !ar&s9 :;

#ercentage9

Auditor9

Auditee9

Shop9 !uffler /DB>>>>>>>>>>>>>>>>>>>>>>>>



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S o r t


Are there mi$ing of children parts in the ins?





Are all items sorted in Red tag area?



S e t i n o r d e r

Is there fi$ area for cutting disc used for rewor&?

Is there fi$ area for Argon /ylinders?

Is there fi$ area for spot welding no22les?

Is there fi$ area for children parts with identification?

is there fi$ area for /8C coil wire? Are the ins-trolleys arranged in /hildren parts area?




Are the ins-trolleys arranged in %inished goods area?



S w e e p







Is there daily cleaning chec& list a+ailale and fol lowed?






Are all Argon cylinders in stand?Is 8 parts placed on pallets and arranged?








S u s t a i n












1otal !ar&s9 5B

#ercentage9

Auditor9

Auditee9

Shop9 !uffler /GBC5!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>



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S o

r t

Are there Enneeded hangers placed near the plant?

Are there reFuired sorting of testing dummies?


Is there any unneeded !uffler R! stored in the shop?

Is there any unneeded "I# !uffler material stored in the shop?

Are all types of chemicals ags-drums sorted or not?

Are all types of glo+es sorted or not?

S e t i n o r d e r

Is there fi$ and define area for %ilter /atrage with identification in the rac&?

Is there fi$ and define area for fle$ile pipes with identification in the rac&?

Is there fi$ and define area for polypropylene ags with identification under final inspection tale?

Is ther fi$ and define area for chemicals with identification?

Is there fi$ and define area for 1empelates with identification?




S w e e p







Is there fi$ Raw material Area?

Is there raw material placed in the 1rolley?

Is there fi$ %inished Goods Area?

Is there fi$ Re'ection Area?


Is there complete insulation of the plant?

Is there .old Area and write the reason for holding?


Is there Red 1ag Area and has list of red tag iitems?


Is there any fi$ Acid area defined and Acid drums are on pallets?

S u s t a i n












1otal !ar&s9 :B

#ercentage9 <

Auditor9

Auditee9

Shop9 =i3lectroplating!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9


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S o

r t

Are there Enneeded *igs placed near the plant?

Are there mi$ing of %ilters of generators,compressor in the rac&?

Are all the items(%ilters,wires,Solenoid +al+es,%uses,Seals,1ools,caron stic&s)sorted?

Are all the samples sorted?




S e t i n o r d e r

Is there fi$ and define area for %ilter with identification in the rac&?

Is there fi$ and define area for Gas flow tues with identification in the rac&?

Is there fi$ and define area for wire in the rac&?

Is there fi$ and define area for 1emperature Sensor with identification in the rac&?

Is there fi$ and define area for %use with identification in the rac&?

Is there fi$ and define area for /aron stic&s in the rac&?

Is there fi$ and define area for Air lower with identification in the rac&?Is there fi$ and define area for Solenoid +al+e in the rac&?

Is there fi$ and define area for elts in the rac&?



Are the ins-trolleys arranged in %inished goods area?



Is there fi$ and define area for Seals in the rac&?

Is there fi$ and define area for *igs?


S w e e p



Is there complete insulation of the plant?






Is there fi$ Raw material Area?Is there raw material placed in the pallet?

Is there fi$ %inished Goods Area?

Is there fi$ Re'ection Area and write the reason for re'ection?

Is there .old Area and write the reason for holding?


Is there Red 1ag Area and has list of red tag items?


S u s t a i n






Sample 4oard is a+ailale and updated






1otal !ar&s9 :;

#ercentage9 <

Auditor9

Auditee9

Shop9/aruri2ing #lant!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>



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S o r t

Does any unneeded Grinding wheel present in the passage way?

Does any unneeded Supporting wheel present in the passage way?

Does any unneeded 1hread Roller present on the machine?

Does any unneeded Drill present on the machine?

Is there any unneeded 4elt present on the machine and in the rac&?

Does any unneeded Dial indicator present on the machine and in the rac&?





S e t i n o r d e r

Is there fi$ and define area for Dial indicator with identification in the rac&?

Is there fi$ and define area for Grinding wheel with identification in the rac&?

Is there fi$ and define area for Supporting wheel with identification in the rac&?

Is all types of machine tools separated from each other and arrangedIs there fi$ and define area for coolent motor and electric motor with identification in the rac&?

Is there fi$ and define area for 1hread roller with identification in the rac&?

Is there fi$ and define area for Drills with identification in the rac&?

Is there fi$ and define area for 4elts with identification in the rac&?







Is there fi$ and define area for chall& o$ with identification in the rac&?



S w e e p












Is there Re'ection Area and write the reason of re'ection?

Is there .old Area and write reason for holding?


Is there Red 1ag Area has list of red tag items?


Is there any fi$ oil Area defined and oil ins on pallets?

S u s t a i n












1otal !ar&s9 56

#ercentage9 <

Auditor9

Auditee9

Shop9 Spindle Grinding!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>


Is there fi$ area for all types of scrap ins (iron, paper-oard 0 "aste /lothes-glo+es) with identification 0 has yellow

oundary?

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S o

r t

Are there mi$ing of /hildren parts?

Does any unneeded Gauge present on the machine and in the rac&?


Is there any unneeded R! children parts stored in the shop?

Is there any unneeded "I# su assemly parts stored in the shop?

Are all machine parts or attachements sorted?


S e t i n o r d e

r

Is there fi$ area for children parts with identification of each?

Is there fi$ area for oc& (BCmm,B:mm) with identification in the rac&?

Is there fi$ area for "ashers with identification in the rac&?

Is there fi$ area for 4ush with identification in the rac&?


Are all machine parts or attachements arranged ha+e fi$ area?





Is there fi$ area for Argon 0 /8C gas /ylinders with identification?

Is there fi$ area for solid /8C welding wire with identification in the rac&?


S w e e p







S

t a n d a r d i 2 e




Is there Re'ection Area and write the reason of re'ection?

Is there .old Area and write reason for holding?

Is there 3mpty 4ins-Rac&-#allets Area?Is there Red 1ag Area and has list of red tag items?


Is there standard in for polyethene ags with identification?

S u s t a i n






Sample 4oard is a+ailale and updated






1otal !ar&s9 :5

#ercentage9 <

Auditor9

Auditee9

Shop9 Gear le+er Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9


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S o

r t


Does any unneeded #in Grinder present on the grinder?




Are all the items-parts sorted on the wor&station-wor&ing tale?

Is there any unsorted item (hammers,dies,gauges) in the rac&?

S e t i n o r d e r

Is thre fi$ and define area for #in Grinder with identification in the rac&?








S w e e p









Is there define Re'ection Area and write the reason of re'ection?

Is there define .old Area and write the reason for holding?




S u

s t a i n












1otal !ar&s9 6

#ercentage9 <

Auditor9

Auditee9

Shop9 Straightening Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9


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S o r t


Does any unneeded Grinding wheel-Disc cutter present on the machine?




Is there any unsorted item (hammers,Spanner,pin grinder,cotter) in the rac&?

S e

t i n o r d e r

Is there fi$ and define area for Grinding wheels with identification in the rac&?

Is there fi$ and define area for Disc cutter with identification in the rac&?

Is there fi$ and define area for #in grinder with identification in the rac&?

Is there fi$ and define area for /otters?








S w e e p




Are all walls cleaned?








Did screenn glass co+er in rough grinding?




S u s t a i n












1otal !ar&s9 :B

#ercentage9 <

Auditor9

Auditee9

Shop9 .and Grinding Shop!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>

Res onsile #erson9


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S o r

t

B Is there any part in the drains and eneath the plant-tan&s?

C Are there any unsorted items placed on the plant-tan&s?

6 Is there any unneeded item placed in the passage way?

: Is there any unneeded R! stored in the shop?

5 Are all chemicals separated?

@ Are all parts separated?


S e t i n o r d e r

B Is there fi$ and define area for chemicals drums and placed on the pallet?

C Is there fi$ and define area for #hosphate section?

6 Is there fi$ and define area for Seat spring hangers and placed in its location after use?

: Are glo+es placed in its place after use?

5 Are there fi$ and define area 0 identification for Dryers?

@ Are all the chemicals drums identified?

Are there fi$ and define area for inc Ignots?

H Are inc Ignots placed in its location after use?

; Are there any identification of /hillers 0 Rectifier?

B< Are the pipe lines identified with colour?

BB Are there any lea&age in pipes?

BC Are the ins-trolleys arranged in Raw material area?

B6 Are the ins-trolleys arranged in "I# area?

B: Are the ins-trolleys arranged in %inished Goods area?

B5 Are the items-ins-trolleys arranged in .old-Red tag area?

B@

B Is there fi$ area for 'o standard stand and it has !aintenance,Downtime,5times reading,#roduction,*o standard sheets?

BH Are there any fi$ area for !achine Rollers?

B; Are there any fi$ area for Roller eads?

C< Is there fi$ and define area for 8il motor tan&, rushes?

CB Are files and tales in its place and properly arrange as per defined location?

S w e e p

B Is there /leaning Respnsiilities distriuted and did grading?

C Is waste disposed regularly

6 Is there proper cleaning eneath the plant?

: Is there complete insulation of the plant?

5 Are fans 0 e$haust fans clean?

@ 1rash in is eing used for regular scrap during cleaning



B Is there Raw material Area?

C Is there raw material placed in the pallet?

6 Is there %inished Goods Area?

: Is there any standard for hot,cooled,0 #G pipe line?

5 Is there Re'ection Area?

@ Is there .old Area?


H Is there 3mpty 4ins-1rolleys-#allets Area?; Are all machine wor&ing in safe condition?

B< Is there Red 1ag Area and has list of red tag items?

BB Are any items present in red tag area more than 6 wee&s?

BC Is there fi$ and define area for Acid and Acid drums are on pallets?

S u s t a i n

B Do all employees wear uniform?

C Do 75S7 daily instruction pro+ided 0 5S display oard

6 Is organi2ation Structure /hart placed on the notice oard?

: 5S 1eam /hart and paste on notice oard?

5 Defined ayout and paste on notice oard?

@ Sample 4oard is a+ailale and updated


H Scrap 0 Re'ection Analysis is a+ailale

; #rocess 0 8peration /hart is a+ailale



1otal !ar&s9 5@

#ercentage9 <

Auditor9

Auditee9

Shop9inc #lant!onth9 >>>>>>>>>>>>>>>>>>>>>>>>>



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S o r t

Do any unneeded accessories(holders,soc&ets,cho&es etc) present near the wor&ing tale?

Are there unneeded wires in the wor&ing area?

Are there osolete items(motors,magnetic contactor,rea&er,timers,relays or others) present in the shop?


Is there unnecessary item in the rac&s?

Is there any Red tag area a+ailale for Ennecessary items?

S e t i n o r d e r

Is there fi$ and define area for wor&ing tale with yellow oundary?

Is there fi$ and define area digital multimeter with identification?

Is there fi$ and define area for soldering iron with identification?

Is there fi$ and define area for !otors?

Is there fi$ and define area for copper wires?

Is there fi$ and define area for insulated warnish?

Are there fi$ and define area for electric panels?

Is there fi$ and define area for &inope-shed?

Is there fi$ and define area for coiler-decoiler?

Are there fi$ and define area for 4rea&ers,Switches,fusses?

Is there fi$ and define area for cutter?

Is there fi$ and define area for energy sa+ers?

Is there fi$ and define area for wire undles?

Is there fi$ and define area for #/ and In+ertor?

Is there fi$ and define area for tue light rods?

Is there fi$ area for all types of scrap ins (iron, paper-oard 0 "aste /lothes-glo+es) with identification 0 has yellow oundary?


S w e e p


Is waste disposed regularly?







S u s t a

i n










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S o

r t


Does any unneeded Grinding wheel present on the machine?





Is there any unsorted item (hammers,Spanner,) in the rac&?

S e t i n o r d e r

Is there fi$ and define area for Grinding wheels with identification in the rac&?

Is there fi$ and define area for Spring ushes with identificstion in the rac&?








S w e e p















S u s t a i n












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S o r t

Does any unneeded Grinding disc-/utting disc present on the machine?






S e t i n o r d e r

Is there fi$ and define area for Grinding disc-/utting disc with identification in the rac&?

Is there any fi$ area for display oard?


Is there fi$ area for disc cutter,grinder disc ,0 hand drill machine?

Are there any fi$ area for tools(spanners,wrenches, hammer,etc)?

Are there any fi$ area for welding rods?

Is there any fi$ area for welding plant 0 hand press 0 hand grinders?


S w e e p







Is there define Raw material area?





S u s t a i n









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S e t i n o r d e r

Is there any fi$ area for paint?

Are there any fi$ area for tools(chisels,hammers,hand hac& saw,etc)?

Are there any fi$ area for /clamps 0 hole saw cutters?

Is there any fi$ area for grinding machine?

Is there any fi$ area for hand drill machine?

Are there any fi$ area for polish colours?

Are there any fi$ area for epo$y,samad ond,nuts,olts,nails 0 paint rushes?

Are there any fi$ area for disc cutters, hand cutters,0 Routers?

Are the items arranged in %inished Goods area?


S w e e p










S u s t a i n









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S o r t




S e t i n o r d e r

Are there any fi$ and define area for %ire ric&s?

Is there any fi$ area for weight scale?

Is there any fi$ area for tue cleaner machine?

Are all Gauges(temperature,pressure) in wor&ing conditions?

Is there fi$ and define waste clothes area?

Is there fi$ and define area for woods with mar&ed yellow oundary?

Are the pipe lines identified with colours?

Are the pumps identified?


S w e e p






S t a n d a r d i 2 e Is there Red 1ag Area and has list of red tag items?

Is there define %uel(waste clothes,woods) area?


S u s t a i n









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5S Audit Sheet


S o r t

Does any unneeded Grinding disc-/utting disc present on the machine?





S e t i n o r d e r

Is there fi$ and define area for Grinding disc with identification in the rac&?

Is there fi$ and define area for /utting disc with identification in the rac&?

Are there any fi$ area for tools (hammer,spanners,wrenches)?

Are there any fi$ area for athe chuc&s 0 3len &eys?

Are all tooling rac& identified?

Is there any fi$ area for "elding plant?

Is there any fi$ area for hand grinder?



S w e e p






S t a

n d a r d i 2 e




S u s t a i n









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S o r t

Does any unneeded Grinding wheel present on the wor&ing tale?

Does any unneeded Die present on the wor&ing tale?

Does any unneeded 1ool present on the wor&ing tale?




S e t i n o r d e r

Are Dies are placed in their fi$ area?

Are there any fi$ area for grinder 0 grinding wheels?

Are there any fi$ area for tools (spanners, wrenches,hammers etc)?

Are there grinding wheels protection co+er a+ailale?

Is standard port use to cool the material during use on grinding machine?

Is there any fi$ area for 4e+el protector,0 suntar punch?

Are there any fi$ area for drills,die pillar,0 die samples?

Is there any fi$ area for oil?


S w e e p











S u s t a i n









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5S Audit Sheet


S o r t

Does any unneeded ric& placed near the sto+e?

Are all the cutlery items sorted?

Does any unneeded item(wiper,trolley,rush,waste in) placed in the passwage way?

Are all accessories of games sorted?

S e t i n o r d e r

Is there fi$ and define area for +egetales?

Is there fi$ and define area for %lour ags and arranged?

Is there fi$ and define area for !asala'aat?

Is there fi$ and define area &nife stand?

Is there fi$ and define area for #G cylinders?

Is there fi$ and define area for %ridge with yellow oundary mar&ed?

Is there fi$ and define area for choaper?

Is there fi$ and define area for soap?

Is there fi$ and define area for mil&?

Is there fi$ and define area #ot stand and placed in its place after use?

Is there fi$ and define area for Ash tray?

Is there fi$ and define area for 4ric&s?

S w e e p






S t a n d a r d i 2 e Is there Red 1ag Area and has list of red tag items?

Is there define trays rac& area?

Is there define sitting area?


S u s t a i n








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S o r t

Does any unnecessary tag present on wor&ing tale?

Does any unnecessary cotton o$ present on wor&ing tale?

Is 8S# area sorted?

Is +endor parts area sorted?

is hold area sorted?

Is finished goods area sorted?

Is empty ins area sorted?

Is empty pallets area sorted?

Are all Rac&s sorted?

All all documents-files sorted?

Are all the pac&ing items(tape,cotton o$es,stapple,polyethene ags) sorted?


Does unnecessary tape present on the wor&ing tale?

Is there mi$ing of material?


S e t i n o r d e r

Is there fi$ and define area from final inspected parts?

Is there fi$ and define area for polyethene ags with identification?

Is there fi$ and define area for cotton o$es and arranged?

Is there fi$ and define area for polyethene ags with identification?

Is there fi$ and define area for 8 parts with respect to customer?

Are all the o$es of o& parts placed on the pallet?

Is there fi$ and define area for lifter and placed its place after use?

Is there fi$ and define area for tape roller and placed in its place after use?


S w e e p









Is there define .old area?

Is there define 8S# area?

Is there define 3mpty pallets area?

.as each o$ identification tag with e$act Fuantity?

Is there any pac&ing standard for e+ery part?

Is there define oil trollley area?

Is there 3mpty 4ins area?



S u s t a i n



Is organi2ation Structure /hart placed on the notice oard?5S 1eam /hart and paste on notice oard?







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Date post:	07-Aug-2018
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5S Audit Sheet (2015)

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