Date post: | 24-Apr-2015 |
Category: |
Documents |
Upload: | olynn-lynn |
View: | 21 times |
Download: | 0 times |
2011/6/21 Akty Private & Confidential 1
Welcome to AKTYMr Vladimir PisaMr Jeroen Bierens
Date 21st June 2011
� Established on 19th April 2001 as an offshoot of Hitachi Metals
Electronics (M) Sdn. Bhd.
� Ex-staff of Hitachi Metals Electronics (M) Sdn Bhd
� Inherited precious experience & knowledge in CSA (Composite
Slider Assembly), HGA (Head Gimbal Assembly), HSA (Head
Stack Assembly) & GMR (Giant Magneto-Resistive) Heads
BACKGROUND
2011/6/21 Akty Private & Confidential 2
Stack Assembly) & GMR (Giant Magneto-Resistive) Heads
fabrication for the Computer Hard Disk Drive Industry.
� Transform & expand this knowledge into our current
businesses
� Strong micro-machining & precision assembly capability
MOTTO:“We are WISE, we are KNOWLEDGEABLE, we have the DETERMINATION
and we are CERTAIN to meet all challenges and commitments for enduring
success.”
Our company name, “AKTY”, which in the Malaysian language represents the above motto:
A – Arif (Wise)
2011/6/21 Akty Private & Confidential 3
K – Kenal (Knowledgeable)
T – Tekad (Determination)
Y – Yakin (Certain)
BACKGROUND
21/06/2011 Akty Private & Confidential 4
� Name: AKTY Technologies Sdn. Bhd.
�Address: Plot 500, Tingkat Perusahaan Empat, Prai Free Trade Zone, 13600 Prai, Penang
� No. of Employees: 126 (contract – 18)
� Factory Land Area:36,882 m2 (397,000 Sq Ft.)
Company Profile
2011/6/21 Akty Private & Confidential 5
� Built Up Area: 23,969 m2 (258,000 Sq Ft.)
�Clean Room Class 1k: 590 m2 (6,350 Sq Ft.)
�Clean Room Class 10k: 806 m2 (8,676 Sq Ft)
�DI Water System: 10 - 15 Mohm/cm, 3 cu.m/hr
�Waste Water Treatment Plant: 200 cu.m/day
�Sq Non-Clean Room Production Floor – 18620 Ft.
�Floor Strength (Loading Factor – 2 tons/sqm)
�Clean Room Class 1k Floor - 6,340 Sq Ft.
Available Production Floor Spaces
2011/6/21 Akty Private & Confidential 6
�Clean Room Class 1k Floor - 6,340 Sq Ft.
�Floor Strength (Loading Factor – 2 tons/sqm)
�Clean Room Class 10k Floor - 8,700 Sq Ft
�Floor Strength (Loading Factor – 1 tons/sqm)
Akty Factory Plan
21/06/2011 Akty Private & Confidential 7
Main Factory Floor
2011/6/21 Akty Private & Confidential 8
Location
21/06/2011 Akty Private & Confidential 9
� Located in Prai Free Industrial Zone
� 35 minutes from Penang International Airport
� 15 minutes from Northern Container Terminal, Butterworth
� We are in South East Asia and close to the rising economic giants of China and India and the established economies of Japan and Korea
1) Are areas specially established for manufacturing companies that produce or assemble products mainly for export.
2) FIZ enable export-oriented companies to enjoy minimal customs formalities and free import of raw materials, component parts, machinery and equipment required directly in the manufacturing process, as well as minimal formalities in exporting finished products.
Eligibility
Free Industrial Zones
2011/6/21 Akty Private & Confidential 10
1) Entire production or not less than 80% of products are meant for export.
2) Raw mat’ls/components can be imported.Nevertheless, the government encourages FIZ companies to use local raw mat’ls
Major Facilities
Clean Room (1K & 10K) Waste Water Treatment Plant
21/06/2011 Akty Private & Confidential 11
Air Compressor Facility for Clean Dry Air Supply DI Water System
Quality & Environmental Standard
AKTY is currently operating under:
(1). Quality Management System : MS ISO 9001 : 2008
(2). Environmental Management System : MS ISO 14001 : 2004
21/06/2011 Akty Private & Confidential 12
2011/6/21 Akty Private & Confidential 13
Organizational & Business Structure
Managing Director(Mr. Abu Bakar Omar)
Director-Operations(Mr. Tan Kim Huat)
Advance Engineering Services (AES)
Mechatronic Assemblies Services
(MAS)
Electronic Manufacturing Services
(EMS)
Procurement & Trading
- R & D / Engineering (7)
Bu
siness F
ocu
s Gro
up
s
General Manager
2011/6/21 Akty Private & Confidential 14
(Mr. Tan Kim Huat)
Director-Finance(Mr. Yam Hong Leong)
- R & D / Engineering (7) - QA (2) - Facilities & Maintenance (4)- Planning & Shipping (3) - Human Resource & Training (4) - MIS (1) - Purchasing (2)
- Finance Department(3)
Su
pp
ort G
rou
ps
Advance Engineering Services (AES)
• Products & Services development with Associates and Customers
• Process Development focusing on machining, lapping and polishing of high-end materials such ESD-free advanced ceramics, AlTiC , SiC, zirconia, calcium/barium titanate, beryllium oxide, etc.
• Technology and process transfer for mass production to EMS
• Current developments include :
� Manufacturing disk drive related parts and tools such as glide heads,
2011/6/21 Akty Private & Confidential 15
� Manufacturing disk drive related parts and tools such as glide heads, u-beams, spacer rings, soak block, soak base,FCA fixture, etc.
� Lapping and polishing of aeronautical parts, precision tools, base and seals and various ceramic and metal parts requiring good contact surfaces
� Reconditioning of dicing blades and chuck tables used in the wafer dicing machines
Advance Engineering Services (AES)�Finish Lapping & Polishing (for customers’ parts)
Aeronautical Parts High Precision Jigs, Fixtures, Base & Seals (Metals)
�Precision Machining & Finishing on Advanced Ceramic s�Finish Lapping & Polishing (for customers’ parts)
2011/6/21 Akty Private & Confidential 16
� Grooving & Slicing
Ceramic Grooved Jig Various Type of Grooving Ceramic Block Slicing
� Reconditioning
Dicing Blade Chuck Table
High Precision Jigs, Fixtures (Advance Ceramics – ESD free )
0.10 mm
Brake part SUS Cup Air Bearing
1. Key micro components for the mobile phone and base station
• Dielectric capacitor chips
• Dielectric substrate chips
• Garnet chips
• Square magnet chips
Products & Services include :
Electronics Manufacturing Services (EMS)
2011/6/21 Akty Private & Confidential 17
• Square magnet chips
• Round magnet chips
2. Lapping of key functional parts for printers
• Flux plate
• Armature
Electronics Manufacturing Services (EMS)
Mobile Phone
Magnet
� Components for Mobile Phone Isolator
� Ceramic Printed Board � Adjustment Board
(for GPS Antenna) (for Base Station Isolator)
� Wear Test Parts � Isolator Component
21/06/2011 Akty Private & Confidential 18
Internal Structure of an Isolator
Isolator
Dielectric Capacitor Chip
Garnet
� Flux Plate
(for Tape Drive Head) Round Magnet
�Amarture
Printer Part Printer Part
Major Equipment (Manufacturing)
Multiple-Wire Saw Machine
Accuracy: 30-50 µm
4B & 6B Double Side Lapping
Accuracy: 1-5 µm
9B Double Side Lapping Machine
Accuracy: 1-5 µm
21/06/2011 Akty Private & Confidential 19
Single Side Lapping Machine
Accuracy: 1-3 µm
Master Lapping Machine
Accuracy: 1-5 µm
Micro Grinder (Grinding, Slicing, Grooving)
Accuracy: 0..5 µm
1HB Grinder (Grinding, Slicing, Grooving)
Accuracy: 5 µm
Surface Grinders
Accuracy: 10 µm
FAVS Rotary Grinders
Accuracy: 10 µm
Major Equipment (Manufacturing)
Accuracy: 1 - 5 µm
High Temperature Oven
Max 1100 Degree C
High Temperature Furnace
Max 1100 Degree C
18B Double Side Lapping Machine
2011/6/21 Akty Private & Confidential 20
Semi-Auto Washing Machine
4- Station with Ultrasonic & Heater
Semi-Auto Screen Printing Machine Blending Machine
Inner Slicer Machine Rounding Machine Centerless Grinding machine
Accuracy: 100-200 µm Accuracy: 5- 10 µm
Major Equipment (Inspection)
Measuring MicroscopeLow Power Visual Scope LCR Meter
21/06/2011 Akty Private & Confidential 21
High Power Measuring Scope (3000X)
ZYGOMonochromatic Light
Smart ScopeHeight Indicator
Surface Recorder
Mechatronic Assembly Services (M.A.S.)
Current products under contract assembly are :
Auto Lifters for Tables and Displays
• A unique product using electronically operated cable and pulley system. It is very effective for
2011/6/21 Akty Private & Confidential 22
cable and pulley system. It is very effective for ergonomic sitting or standing considerations.
AUTO - LIFTERS
2 Step 90 Deg Auto Lifter 1 Step Manual Hand Crank 1 Step Auto Lifter
21/06/2011 Akty Private & Confidential 23
1 Step Auto Lifter 2 Step Auto lifter 1 Step 90 deg Screw Fix Frame
Procurement & Trading
• Some businesses procured from abroad are jointly developed and produced together with our local associates such as wheel with our local associates such as wheel hubs, window panes, and others
• Through our extensive contacts particularly with Japan and USA, we are able to offer trading services for niche materials and products from abroad.
2011/6/21 Akty Private & Confidential 24
List of Products, Customers & IndustriesProduct Customer Origin Industry1)Dielectric Capacitor Chips
2) Garnet Chips
3) Square Magnet Chips
4) Round Magnet Chips
Hitachi Metals Thailand Telecommunications
5) Dielectric Substrate Chips Hitachi Metals Tottori,
Japan
Telecommunication
6) U-Beam CoorsTek Advance Materials
2011/6/21 Akty Private & Confidential 25
7) Spacer Rings
8) Soak Block
9) Soak Base
10) FCA Fixture
11) Printer Parts lapping
i)Flux Plate
ii)Armature
Citizen Systems (H.K.) Ltd
TPG Printers, USAElectronic printers
List of Services, Customers & Industries
Services Customer Industry12) Finish Lapping / Polishing
i) Sensor Base (SUS)
ii) Jet Valve (SUS)
iii) Plate Lens (Brass)
LKT Engr. Sdn Bhd
Aeronautical.
13) Reprofiling of Diamond Grinding Wheels
S.G Abrasives / First Solar Solar
2011/6/21 Akty Private & Confidential 26
14) Auto Lifters Actiforce, Holland
Solution Place, Malaysia
Furniture
15) Reconditioning
i)Dicing Blade Recond.
ii)Chuck table
ASE Taiwan
Osram
Semiconductor
SUMMARY1) AKTY Strategic Location• We are in the Free Industrial Zone which allows free and easy
movement of materials, parts, machineries and equipments.• We are located near to many multinational companies of various
industries such as electronics, semiconductor, disk drives, LED lighting, solar energy, etc.
• Within Penang state, there are also many established supporting industries such as tooling shops, machine shops, molding shops, stamping shops, etc. with whom AKTY have strong collaborations.
2) AKTY Core Strengths• Our continued support to and trust from Hitachi Metals have enabled
2011/6/21 Akty Private & Confidential 27
• Our continued support to and trust from Hitachi Metals have enabled AKTY to learn and grow in strength and confidence.
• We have a stable and experienced group of staffs and workforce who are familiar with the industry and work culture.
• We have established an integrated manufacturing services system in-house that starts from Developments to Prototype to Mass Production.
• We offer very competitive production cost versus our capabilities with ready machines, equipments, space, facilities and efficient administrative staff.
• We still have available fully equipped production floor space (33,660 sq.ft) for immediate utilization.
2011/6/21 Akty Private & Confidential 28