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AL1672EV1 User Guide - Diodes Incorporated

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AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver AL1672EV1.Rev1 Page 1 of 10 January 2018 www.diodes.com General Description This demonstration board utilizes the AL1672 Buck LED driver IC providing a cost effective PWM/Analog dimmable solution for offline high brightness LED applications. This user-friendly evaluation board provides users with quick connection to their different types of LED strings. The demonstration board can be modified to adjust the LED output current and the number of series connected LEDs that are driven. A BOM, schematic and layout are included that describes the parts used on this demonstration board, along with measured performance characteristics. These materials can be used as a reference design. Key Features PWM/Analog Dimmable High efficiency >90% Non-isolated buck LED driver Applications Retrofit LED Lamps High Voltage DC-DC LED Driver General Purpose Constant Current Source Specifications Parameter Value AC Input Voltage 100-265V Output Power 14.4W LED Current 240mA LED Voltage 60V Power Factor >0.97(Vin=120V AC ) >0.92(Vin=230V AC ) Efficiency >90% XYZ Dimension 40x 17 x 16mm ROHS Compliance Yes Evaluation Board Figure 1: Top View Figure 2: Bottom View Connection Instructions: AC-L Input: White – Hot AC-N Input: White – Neutral DC LED+ Output: LED+ (Red) DC LED- Output: LED- (Black)
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Page 1: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 1 of 10 January 2018 www.diodes.com

General Description This demonstration board utilizes the AL1672 Buck LED driver IC providing a cost effective PWM/Analog dimmable solution for offline high brightness LED applications. This user-friendly evaluation board provides users with quick connection to their different types of LED strings. The demonstration board can be modified to adjust the LED output current and the number of series connected LEDs that are driven. A BOM, schematic and layout are included that describes the parts used on this demonstration board, along with measured performance characteristics. These materials can be used as a reference design.

Key Features PWM/Analog Dimmable

High efficiency >90%

Non-isolated buck LED driver

Applications

Retrofit LED Lamps

High Voltage DC-DC LED Driver

General Purpose Constant Current Source

Specifications

Parameter Value

AC Input Voltage 100-265V

Output Power 14.4W

LED Current 240mA

LED Voltage 60V

Power Factor >0.97(Vin=120VAC ) >0.92(Vin=230VAC)

Efficiency >90%

XYZ Dimension 40x 17 x 16mm

ROHS Compliance Yes

Evaluation Board

Figure 1: Top View

Figure 2: Bottom View

Connection Instructions: AC-L Input: White – Hot AC-N Input: White – Neutral DC LED+ Output: LED+ (Red) DC LED- Output: LED- (Black)

Page 2: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 2 of 10 January 2018 www.diodes.com

Board Layouts

Figure 3: PCB Layout Top View

Figure 4: PCB Layout Bottom View

Quick Start Guide

1. Preset the isolated AC source to 120VAC/230VAC. 2. Ensure that the AC source is switched OFF or disconnected. 3. Connect the anode wire of the LED string to the LED+ terminal of the evaluation board. 4. Connect the cathode wire of the LED string to the LED- terminal of the evaluation board. 5. Connect two AC line wires to the AC-L and AC-N terminals on the evaluation board. 6. Ensure that the area around the board is clear and safe, and preferably that the board and

LEDs are enclosed in a transparent safety cover. 7. Turn on the main switch. LED string should light up with LED. 8. In analog dimming mode, set C4 as a 330nF or 470nF capacitor, and a DC voltage in the

range of 0V to 3V is applied on two nodes of P1. In PWM dimming mode, a PWM signal is

applied on two nodes of P1 directly. 9. DO NOT TOUCH THE BOARD, LEDs OR BARE WIRING.

Caution: The AL1672 is a non-isolated design. All terminals carry high voltage during operation!

Page 3: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 3 of 10 January 2018 www.diodes.com

Schematic

Figure 5: Schematic Circuit

Transformer Design Bobbin and Core

EE16 Vertical 5+5 pin

Transformer Parameters

1. Primary Inductance (Pin7-Pin2, all other windings open):Lp=0.82mH, ±5%@1kHz

2. Primary Winding Turns (Pin7-Pin2): NP=143Ts

Transformer Winding Construction Diagram

7

2

WD1: Primary

0.2mm*1, 143Ts

3

6WD2: Axillary

0.12mm*1, 42Ts

Item Winding name Description

1 WD1-Primary Winding

Start at Pin 7, Wind 143turns of Φ0.2mm wire and finish on Pin 2

2 Insulation 2 Layers of insulation tape

3 WD1-Primary Winding

Start at Pin 6, Wind 143turns of Φ0.12mm wire and finish on Pin 3

4 Insulation 2 Layers of insulation tape

Page 4: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 4 of 10 January 2018 www.diodes.com

Bill of Materials

NO Item Description Package Quality

1 C1 150nF/400V, CL21, Pitch=7.5mm DIP 1

2 C2 220nF/400V, CL21, Pitch=10mm DIP 1

3 C3 Ceramic Cap,3.3uF/50V,X7R C1206 1

4 C4,C7 Ceramic Cap,1nF/10V,X7R C0603 2

5 C5 Ceramic Cap,1uF/10V,X7R C0603 1

6 C6 NC C0603 0

7 C8 E-Cap, 130℃,220uF/100V, 13*20mm DIP 1

8 C9 NC C1206 1

9 D1 Fast Recovery Diode, US2J, 2A/600V,

Diodes Inc SMA 1

10 D3 1N4007, 1A/1000V,Diodes Inc SOD-123 1

11 BD1 Rectifier Bridge,DF10S,1A/1000V,

Diodes Inc DB-S 1

12 R1 SMD Resistor,4.7K, 5%, 1/8W R0805 1

13 R2, R3 SMD Resistor,300K, 5%, 1/4W R1206 2

14 R4, R5 NC R1206 0

15 R6 NC R0603 0

16 R7 SMD Resistor,810R, 5%, 1/8W R0603 1

17 R8 SMD Resistor,10R, 5%, 1/8W R0805 1

18 R10 SMD Resistor,1.1R, 1%, 1/4W R1206 1

19 R11 SMD Resistor,1.2R, 1%, 1/4W R1206 1

20 R12 SMD Resistor,11K, 5%, 1/8W R0805 1

21 R13 SMD Resistor,160K, 5%, 1/8W R0805 1

22 R14 NC R0805 0

23 R15 SMD Resistor,68K, 5%, 1/4W R1206 1

24 R16 SMD Resistor,0R, 5%, 1/8W R0805 1

25 F1 Fuse 250V/2A DIP 1

26 L1 Drum Inductor 3.3mH, 6*8mm DIP 1

27 P1 2 pin Connector DIP 1

28 T1 EE16, Vertical, 5+5pin,0.82mH DIP 1

29 VR1 07D471 DIP 1

30 U1 AL1672-40D, LED driver IC, Diodes Inc SOP-8EP 1

Total 27

Page 5: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 5 of 10 January 2018 www.diodes.com

Electrical Characteristics

100 120 140 160 180 200 220 240 260

86

88

90

92

94

96

Efficiency vs Input Voltage

Effic

ien

cy(%

)

Vin(Vac)

100 120 140 160 180 200 220 240 260

230

235

240

245

250

255

260

265

270

ILED vs Input Voltage

ILE

D(m

A)

Vin(Vac)

100 120 140 160 180 200 220 240 260

0.80

0.84

0.88

0.92

0.96

1.00

PF vs Input Voltage

PF

Vin(Vac)

100 120 140 160 180 200 220 240 260

10

15

20

25

30

THD vs Input VoltageT

HD

(%)

Vin(Vac)

30 35 40 45 50 55 60 65

230

235

240

245

250

255

260

265

270

ILED vs Vo

ILE

D(m

A)

Vo(V)

Vin=120Vac Vin=230Vac

0 20 40 60 80 100

0

50

100

150

200

250

ILED vs Duty@ PWM dimming

ILE

D(m

A)

Duty(%)@PWM frequency=1kHz

Vin=120Vac Vin=230Vac

Page 6: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 6 of 10 January 2018 www.diodes.com

Electrical Characteristics

0.0 0.5 1.0 1.5 2.0 2.5 3.0

0

50

100

150

200

250

ILED vs Vapwm@ Analog dimming

Io(m

A)

Vapwm (V)(Set C4=470nF)

Vin=120Vac Vin=230Vac

Functional Waveforms

Vin and Iin Start-up Time (Vin=230VAC Yellow-Vin, Green-Iin) (Vin=100VAC, Start-up time=479ms, Y-Vin, G-Io)

LED Current Ripple Vcs Waveform

(Vin=230VAC, Ripple=91.5mA) (Vin=230VAC)

Page 7: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 7 of 10 January 2018 www.diodes.com

IC VDRAIN Waveform Output Diode VR Waveform

(Vin=265VAC, VDRAIN_MAX=365V) (Vin=265VAC, VR_MAX=412V)

LED Open Protection LED Short Protection (Vin=230VAC, Y-VFB, R-Vo, B-VCC) (Vin=230VAC, Y-Vcs, B-VCC, G-ILED)

PWM Dimming with 50%Duty at 1 kHz PWM Dimming with 1%Duty at 1 kHz

(Vin=230VAC,Y-PWM, B-Drain, G-ILED) (Vin=230VAC,Y-PWM, B-Drain, G-ILED)

Page 8: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 8 of 10 January 2018 www.diodes.com

Thermal Test

Top Bottom (Vin=230VAC,Burn-in time=1hour) (Vin=230VAC, Burn-in time=1hour)

EMI Conduction Test

Line Terminal Neutral Terminal (Vin=120VAC, Margin>10dB) (Vin=120VAC, Margin>10dB)

Page 9: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 9 of 10 January 2018 www.diodes.com

Line Terminal Neutral Terminal (Vin=230VAC, Margin>6dB) (Vin=230VAC, Margin>6dB)

Page 10: AL1672EV1 User Guide - Diodes Incorporated

AL1672EV1 User Guide 100~265VAC High PF Buck LED Driver

AL1672EV1.Rev1 Page 10 of 10 January 2018 www.diodes.com

IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the application or use of this document or any product described herein; neither does Diodes Incorporated convey any license under its patent or trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated website, harmless against all damages. Diodes Incorporated does not warrant or accept any liability whatsoever in respect of any products purchased through unauthorized sales channel. Should Customers purchase or use Diodes Incorporated products for any unintended or unauthorized application, Customers shall indemnify and hold Diodes Incorporated and its representatives harmless against all claims, damages, expenses, and attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized application. Products described herein may be covered by one or more United States, international or foreign patents pending. Product names and markings noted herein may also be covered by one or more United States, international or foreign trademarks. This document is written in English but may be translated into multiple languages for reference. Only the English version of this document is the final and determinative format released by Diodes Incorporated.

LIFE SUPPORT Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein: A. Life support devices or systems are devices or systems which: 1. are intended to implant into the body, or

2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user.

B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or to affect its safety or effectiveness. Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems, and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems-related information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems. Copyright © 2018, Diodes Incorporated www.diodes.com


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