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[Colours & Textures / Sizes & Specifications] Architectural Masonry
Transcript

[Colours & Textures / Sizes & Specifications]

Architectural Masonry

Colinwell Masonry delivers performance and style with ease.

Clifton House, BelfastColour: Oatmeal

Cover image: Odyssey Arena, BelfastColour: Oatmeal

Colinwell Architectural Masonry, developed over 40 years, offers a comprehensive collection of quality facing blocks with a rich variety of texture, colour and natural aesthetic appeal.

Day Care Centre, Magherafelt Colours: Cream & Whinstone

3

ColinwellArchitectural Masonry

Showroom, MalluskColour: White

Factory, DownpatrickColour: White

4

Versatile …

Colinwell Masonry perfectly compliments other building finishes - from traditional Facing Bricks to Curtain Walling to Rain Screen Cladding.

White - Smooth Face

White - Split Face

White - Split Fluted

White - Shot Blasted

Price Band - C

Price Band - C

Price Band - C

Price Band - C

5

Buff - Smooth Face Buff - Split FacePrice Band - A Price Band - A

Buff - Split Fluted Buff - Shot BlastedPrice Band - A Price Band - A

Red - Smooth Face Red - Split FacePrice Band - A Price Band - A

Red - Split Fluted Red - Shot BlastedPrice Band - A Price Band - A

Brown - Smooth Face Brown - Split FacePrice Band - A Price Band - A

Brown - Split Fluted Brown - Shot BlastedPrice Band - A Price Band - A

Durable …

In environments where robust finishes are required Colinwell Masonry sets the standard.

Sports Hall, RichillColour: Cream

6

Cream - Smooth Face

Cream - Split Fluted

Green - Smooth Face

Green - Split Fluted

Cream - Split Face

Cream - Shot Blasted

Green - Split Face

Green - Shot Blasted

Price Band - C

Price Band - C

Price Band - D

Price Band - D

Price Band - C

Price Band - C

Price Band - D

Price Band - D

Community Centre, DraperstownColour: Ochre

Outdoor Sports Area, DunmurryColour: Green (Shot Blasted)

7

Ochre - Smooth Face

Ochre - Split Fluted

Salmon - Smooth Face

Salmon - Split Fluted

Ochre - Split Face

Ochre - Shot Blasted

Salmon - Split Face

Salmon - Shot Blasted

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Colinwell Masonry integrates seamlessly with other modern materials and finishes.

Oatmeal - Smooth Face

Oatmeal - Split Face

Oatmeal - Split Fluted

Oatmeal - Shot Blasted

Price Band - B

Price Band - B

Price Band - B

Price Band - B

Sports Centre, DundalkColour: Honey & White

8

Flexible …

Straw - Smooth Face Straw - Split FacePrice Band - A Price Band - A

Straw - Split Fluted Straw - Shot BlastedPrice Band - A Price Band - A

Heather - Smooth Face Heather - Split FacePrice Band - A Price Band - A

Heather - Split Fluted Heather - Shot BlastedPrice Band - A Price Band - A

Bracken - Smooth Face Bracken - Split FacePrice Band - A Price Band - A

Bracken - Split Fluted Bracken - Shot BlastedPrice Band - A Price Band - A

9

School, BelfastColour: Honey, Cream & Whinstone

Sandstone - Smooth Face

Sandstone - Split Fluted

Honey - Smooth Face

Honey - Split Fluted

Sandstone - Split Face

Sandstone - Shot Blasted

Honey - Split Face

Honey - Shot Blasted

Price Band - B

Price Band - B

Price Band - A

Price Band - A

Price Band - B

Price Band - B

Price Band - A

Price Band - A

10

Timeless …

Colinwell Masonry weathers effectively, improves with time and spans the decades with ease.

Retail/Office Unit, BelfastColour: Natural

11

Natural - Smooth Face

Natural - Split Fluted

Whinstone - Smooth Face

Whinstone - Split Fluted

Natural - Split Face

Natural - Shot Blasted

Whinstone - Split Face

Whinstone - Shot Blasted

Price Band - A

Price Band - A

Price Band - A

Price Band - A

Price Band - A

Price Band - A

Price Band - A

Price Band - A

ColinwellAmalgamMasonry …

Colinwell Amalgam Masonry, with its blended colour tones, adds another dimension to Split Face Masonry.

Distribution Depot, ArmaghColour: Brindle & Whinstone

Russett Blend

Brindle Blend

Price Band - A

Price Band - A

12

Slate Blend

Abbey Blend

Price Band - A

Price Band - A

Sorting Office, MonaghanColour: Brindle & Sandstone

13

ColinwellMurazzoMasonry …

Colinwell Murazzo Masonry has been developed as a structural walling product with all the distinctive markings of natural granite, but at a modest price.

Available in six colours, the machined and honed surface finish exposes the natural beauty of the aggregates which make up the matrix of the block.

As easy to use as our long established range of Architectural Masonry and available with all the usual components, i.e. quoins, cills, squints, etc.

University Building, BelfastColour: Bianca & Nero

Rosso

Argento

Nero

Price Band - D

Price Band - D

Price Band - D

Crema

Bianca

Bruno

Price Band - D

Price Band - D

Price Band - D

100

215

215

140

215

215

9.5kg

215 or 190

215

215

140

215

440

13.5kg 12kg 16kg

215 or 190

215

440

25kg

25

100

440

26kg

215

140

100

100

440

36kg

215

215

40

115

215

8kg

215

100

25

100

215

13kg

215

140

100

100

215

18kg

215

215

20

215

7kg

215

100

25

215

9kg

215

140

30

215

11.5kg

215

215 or 190

440

15kg

215

140

25

440

24kg

215

215

25

440

22kg140

175

100

4040

100

100

215

16kg

100

215

100

14

Half Length Units

P11

Cill Units

L6 L5

Lintel Units Bond Beam Units Plinth Block

P12 P0 P1 P2

L4 B7 B8 PB2

Hollow Units

Half Length Cill Units

P2E

Cill Corner

Smooth Masonry450 x 225mm Range[Standard Metric]

Colours: Oatmeal & Whinstone

A1 A11 A2 A6

Solid Units Scored FaceCellular Units

S44

A7 A10 A4 A8 A3

100

215

440

20kg

100

140

14kg

440

100

215

17kg

440

140

215

440

20kg

100

215

215

20kg

21510

100

440

35kg

215

440

100

215

440

25kg

215

215

215

15kg

100

215

330

135°

110

100

120

345

215

140

135°

20kg 28kg

Retail Units, BangorColour: Ochre

100

215*

215

440

100

100

140

215

440

31kg

215

140

140

215

440

*

140

215

215

140

*

75

15

D0 D1

Quoin Units

D3 D2

*Cut to suit cavity width

215

215

100

*

D4

E1 E2 E4 SQ8 45°SQ5 45°

Squint Units

215

All dimensions shown are in millimetres. Block definitions are in accordance with BS EN 771-3.

Co-ordinating Size Range450mm x 225mm 9.88 blocks per sq metre.

Shading indicates that block has been sawn cut.

Closer Units

Closer UnitsQuoin Unit

100mm thick Squints are also available in 60° (120°) and 30° (150°) options

*Cut to suit cavity width

Retail/Office Units, MalluskColour: White

215

107

20kg

440

215

107

19kg

440Mitred

215

225

25kg

440

215

100

20kg

440

215

107

20kg

440

95 12

20

195

215

100

440

20kg

100

215

215

10kg

215

225

440

25kg 10kg

440

100

107

25kg

440

215

107

107

215

15kg

330

215

107

16

S4 S4A

Split Fluted Block

S6 F44

Split Scored Face Split Ledge

S7

F2 F3

Split Face Block

F40 F1

Split FaceQuoin & Corner Special

D1S F15

Textured Masonry450 x 225mm Range[Standard Metric]

WTW, BelfastColour: Straw

Church, BelfastColour: Sandstone

40

135

14kg

215

100

215

100

240

37kg

215

115

440

100

100

37kg

215

115

440

100

115

215

46kg

215515

140

20kg

215340

10040

15kg

215300

10025

15kg215

340

10025kg215

390

40

215

20kg

R 300

215

30kg

R 400

215

20kg

R 300

215

30kg

R 400

340

100

100

215

19kg

440

19kg40

4060

17

DC2 DC4

Double Cant Coping Block

SB1

Double Bullnose Block Column Block

W2 W3

SB2 DBN2 CB2

Weathered Coping Block

Q3

Quadrant Block Quadrant BlockQ4 Q7 Q8

Without Rebates

Split Ledge

All above units can be factory cut and mitred to form internal and external corners

Masonry Specials450 x 225mm Range[Standard Metric]

Sports Club/Retail Unit, DundalkColours: Oatmeal & Whinstone

Bullnose Block

BN2

Single Cant Block

Corner Specials

SC1

C7 C4140

190

390

13kg

190

190

390

18.5kg

Hollow Units

18

90

190

390

17kg

C1 C10140

190

390

19kg

Solid and Cellular Units

20

190

5kg

190

90

25

190

6kg

190

140

30

190

8kg

190

190

L1 L2

Lintel Units

L3

Illustrated over the following pages are the most commonly used Modular Metric block sizes and configurations. Please consult with our technical sales personel to receive information on the full range of sizes and shapes available.

Smooth Masonry400 x 200mm Range[Modular Metric]

C5 C12 C690

190

190

140

190

190

7kg

190

190

190

11kg 9kg

Half Length Units

Nursing Home, BelfastColour: Sandstone

Hotel, BelfastColour: Sandstone

90

190

390

22kg

190

190

200

13kg

9090

190

90

190

390

*

90

B1 B3 B2

190

190

90

*

B4

19

40

90

390

18kg

190

140

90

90

390

25kg

190

190

40

90

190

10kg

190

140

90

90

190

14kg

190

190

25

390

18kg

190

190

25

190

300

135°

90

90

S11

Cill and Half Length Cill Units Bond Beam

S12 S1 S2 B6

Quoin UnitsSQ1 45°

Squint Unit

17kg

All dimensions shown are in millimetres. Block definitions are in accordance with BS EN 771-3.

Co-ordinating Size Range400mm x 200mm 12.5 blocks per sq metre.

Shading indicates that block has been sawn cut.

Closer Units

*Cut to suit cavity width

Industrial Units/Offices, LarneColour: Whinstone

Factory, NewbridgeColour: Oatmeal

190

95

17kg

390

190

95

16kg

390Mitred

190

95

390

17kg

95

190

190

8kg

190

195

390

19.5kg 7.5kg

390

90

95

22kg

390

190

95

95

190

12kg

290

190

95

20

Textured Masonry400 x 200mm Range[Modular Metric]

Community Centre, BallymenaColour: Sandstone

S3 S3A

Split Fluted Block

F8 F9

Split Face Block

F10 F11

Split FaceQuoin & Corner Special

B1S F17

Retail Units, CavanColour: White & Whinstone (Stack Bonded)

40

110

11kg

190

100

190

100

190

30kg

190

90

390

100

190

15kg

R 300

190

24kg

R 400

190

15kg

R 300

190

24kg

R 400

21

DC1 DC3

Double Cant Coping Block

Q1

Quadrant Block Quadrant BlockQ2 Q5 Q6

Without Rebates

Double Cant Units can be factory cut and mitred to form internal and external corners

24kg190

390

40

Column Block

CB1

Masonry Specials400 x 200mm Range[Modular Metric]

Bus Station, ComberColour: White

House, CarrickfergusColour: Salmon

Factory, AntrimColour: White

22

[Standards & Specifications]

Architectural Masonry

Colinwell Architectural Masonry is manufactured from cement, specially selected graded aggregates, an integral waterproofer and pigment. The production method involves the compaction of these materials under great pressure using specialised block manufacturing equipment and curing the resulting blocks in kilns with controlled amounts of heat and steam. This process ensures that the blocks are efflorescence free.

AuthorityColinwell Architectural Masonry is manufactured to BS EN 771.3. Colinwell has achieved Quality Assurance Accreditation under BS EN 9001.

Complying with BS EN 772.4 Solid, Cellular and Hollow blocks have a Drying Shrinkage values of less than 0.04%. Water absorption for all blocks is less than 6%.

TolerancesBlocks are manufactured to tolerance category D2 within the European Standard BS EN 771.5: 2003.

Length +1mm,-3mmWidth +1mm,-3mmHeight +2mm *

*Manufacturers declared tolerance

Compressive StrengthAs a rule in excess of 10.5N.Higher strengths available on request.

ShapeColinwell Masonry blocks are rectangular with sharp arises. Solid blocks are unperforated. Cellular and hollow blocks contain voids. Standard components and Specials available are: Half blocks, Quoins/Cavity Closers, Squints, Cills, Lintel and Bond-beam blocks.

Non-standard components and specials may be cut from standard units or, depending on quantity, manufactured to the designers individual requirements.

Dimensions & WeightsColinwell Masonry is available in two face sizes - metric 440 x 215mm and modular metric 390 x 190mm. Details of work sizes and weights of blocks are illustrated in this brochure. The co-ordinating size is the space allocated for the block including mortar joints and tolerances. The work size is that specified for manufacture of the block subject to tolerances. Weights are averages and may vary slightly.

Finish / TextureColinwell Masonry is available with five different surface finishes - Smooth, Split Face, Split Fluted, Shotblasted and Ground Face (Murazzo).

Density & Thermal ConductivityAverage Density: 2100Kg/m3. Allowing a moisture content of 5% externally and 3% internally; the k value for Colinwell Masonry on each leaf of a cavity wall would be 1.35W/mºC and 1.25W/mºC respectively.

Sound InsulationThe density of Colinwell Masonry gives the blocks excellent sound reduction qualities. The average sound reduction index over a range 100-3150 Hz based on the Mass Law Principle for plain unplastered walls is as follows:

Sound Insulation (dB)

Block Thickness 90mm 100mm 140mm 190mm 215mm

Solid 45 46 -- -- --

Cellular 44 45 47 -- --

Hollow -- 43 45 47 47

Fire Station, DunmurryColour: Red & Whinstone

23

Fire ResistanceColinwell Masonry blocks are non-combustible and will not contribute to the spread of flame. For the period of Fire Resistance for various types of blocks refer to our Technical Department or to the Fire Resistance section of BS 5628 Part 3. White, Oatmeal, Salmon, Ochre, Cream, Green, Sandstone, Bianca and Crema are manufactured using aggregates categorized as Class 1. All other colours are manufactured from aggregates categorised as Class 2

ApplicationsColinwell Masonry can be used in the construction of external and internal load bearing and non-load bearing walls, including the inner and outer leaves of cavity walls, party walls, partition walls and boundary walls. They can be used below D.P.C. They can also be used as reinforced masonry walls through incorporation of bed joint reinforcement or placing reinforced concrete in the cores of hollow blocks.

Shear Bond StrengthShear Bond of Colinwell Masonry is 0.15N/mm2 in accordance with Annex C of BS EN 998.2.

DurabilityThe high quality of the blocks gives them an effective indefinative life. In addition, all blocks are waterproofed which besides aiding their resistance to rain helps them retain their fresh, clean appearance. Blocks are unaffected by frost.

Control / Movement JointsAs a general rule the spacing between control joints should be between 6 and 10 metre intervals. These are guideline figures and for specific recommendations we suggest consultation with our Technical Department at design stage.

Mortar / LayingIn normal conditions a 1:1:6 cement:lime:sand mortar is suitable. It is recommended that the mortar be waterproofed and tinted to compliment or contrast with the blocks colour. Any surplus mortar should be removed with a trowel immediately, otherwise the face of the block may be permanently marked. The joints should be compacted with a jointing tool, taking care to give as consistent a finish as possible. For best appearance we usually recommend pole/bucket handle jointing. Blocks should also be built at random from 3 cubes/bales in order to minimise any possibility of a colour banding effect.

Recommended Colinwell Mortar Colours to compliment Colinwell Masonry Colours

Colinwell Colinwell Masonry Mortar Colour Colour Natural StandardHeather Maroon U43 Honey Tan C30Straw Yellow D10 Buff Biege E74Smoke Black L52Bracken Maroon U53Whinstone Black L62Red Orange T36Sandstone Cream G89Oatmeal White J88Ochre* Ochre R95Salmon* Coral A80Cream* Cream G89 Green* Green N70White* White J88

*For these colours, we recommend that white cement is used in the mix. For all other colours, grey cement (OPC) is suitable.

Sports Hall, NewtownardsColour: Heather

How to specifyNBS Model Specification, F10 Block Walling 250A Concrete Facing Blockwork

The Architectural Masonry blocks for (project name and location)

Manufacturer of Colinwell Architectural Masonry: Colinwell Concrete Ltd, 37 Colinglen Road, Dunmurry, Belfast, BT17 OLP, Tel: 028 9061 8155 Email: [email protected]

The Architectural Masonry shall be cured by steam to give the blocks efflorescence free performance characteristics, have a maximum moisture movement of 0.15mm/m and comply with BS EN 771-3 and BS 5628-1.

Mean compressive strength of all masonry blocks shall be 10.5N/mm2

Water Absorption not to exceed 3% to 6%

Average K value shall be 1.28W/mºC

Density shall be 2100kg/m3

Size is to be: indicate 440mm x width (from options listed below) x 215mm standard metric or 390mm x width x 190mm modular metric

(insert one of the following in widths 90mm, 95mm, 100mm, 140mm, 190mm, 215mm)

Type of unit to be: (solid, cellular or hollow)

Surface texture to be: (smooth, split fluted, shot blasted or ground face i.e. Murazzo)

Colour(s) to be: (selected from selector section)

Specials required: (indicate from specials selector section)

Custom made specials to my own design(s), size(s) required.See the drawings attached to this specification.

Mortar mix: (e.g. 1:1:6)

Mortar colour: (e.g. cream G89)

Joint: (e.g. bucket handle / pole)24

Handling and StorageCare should be taken to avoid damage to surfaces; it is desirable that the blocks should be off-loaded and moved to laying position mechanically. They should also be protected from rain and dirt.

PackingBlocks are packed in cubes with plastic covers and are delivered and off-loaded by crane truck on contractors prepared level, dry site. A deposit is charged on pallets supplied by Colinwell, refundable on return.

Distribution and SupplyObtainable direct from Colinwell - delivery to start approximately three weeks from receipt of written order and to an agreed programme.

MaintenanceWhen built Colinwell Masonry does not require any initial surface treatment or maintenance apart from occasional washing if desired. The appearance of external walls built with Colinwell Masonry will improve with age.

Retail Park, AntrimColours: Buff & Bracken

Box containing colour samples available on request

Sample Box

25

[Standards & Specifications]

Paint Grade Block

Composition & QualityColinwell Paint Block is manufactured from a carefully controlled mixture of aggregates and cement in accordance with BS EN 771-3, and meets the statutory requirements of the relevant sections of The Buildings Regulations.

Coverage450 x 225mm range: 9.88 blocks per m2

400 x 200mm range: 12.5 blocks per m2

Compressive StrengthStandard strength for Colinwell Paint Grade Block is 10.5N/mm2. Other strengths available on request.

AppearanceThe method of manufacture provides for dimensionally accurate units with sharp clean arrises and low moisture absorbtion.

The sizes of aggregates selected for the production of the blocks provides a texture that is particularly suitable for painting.

As the blocks are a stock item consistency of colour cannot be guaranteed.

Colour consistency can only be assured if the blocks are ordered to be manufactured in one production batch.

Colinwell

Colinwell Paint Grade Block is an economical,fire and noise resistant walling unit with a loadbearing capacity. It is ideal for use on internal leaves of a cavity construction or externalcavity wall leaves when painted with a masonrypaint. It is also suitable for partition walls oras a backup curtain walling on buildings fromdomestic to industrial, commercial and evenelements of prestige projects.

Interpretive Centre, Lough NeaghPaint Grade Block

215

330

135°

110

100

20kg 120

345

215

140135°

28kg

100

140

440

14kg

100

215

215

9.5kg

215 or 190

215

21512kg

100

215

440

25kg

215

100

*

215

440

100

100

140

215

215

13.5kg

140

215

440

31kg

215

140 100

215

215

20kg

21510

215

215

100

*

26

[Standards & Specifications]

Paint Grade Block

100

215

440

20kg

A1 A3215 or 190

215

440

25kg

100

100

215

18kg

215

215

P2

440

24kg

215

215

25

B8

A2100

215

440

17kg

A6140

215

440

20kg

90

190

390

14kg

C130

190

8kg

190

190

L3C7 140

190

390

13kg

C6190

190

1909kg

C4 190

190

390

18.5kg

90

190

390

17kg

190

90

B1

*Cut to suit cavity width

90

190

390

*

90

B2

100mm thick Squints are also available in 60° (120°) and 30° (150°) options

190

300

135°

90

90

SQ1 45°

13kg

25

390

18kg

190

190

25

B6

S44

A11

Standard Metric - 450 x 225mm RangeA7 A4

SQ5 45°

D1 D2 D4

SQ8 45° A10 E1

Modular Metric - 400 x 200mm Range

Scored Face

*Cut to suit cavity width

27Odyssey Arena, BelfastPaint Grade Block (Scored Face)

Density & Thermal ConductivityAverage Density: 2100Kg/m3. Allowing a moisture content of 5% externally and 3% internally; the k value for Colinwell Masonry on each leaf of a cavity wall would be 1.35W/mºC and 1.25W/mºC respectively.

Air Permeability

The latest amendments to Part L (Conservation of Fuel and Power) of the Building Regulations include a limit on Air Permeability.

Colinwell Paint Grade Blocks, when used to construct the internal leaf of the cavity wall of a building, add significantly to the overall air tightness of the building.This improves the thermal efficiency of the building and ultimately contributes to minimising energy use.

Colinwell Paint Grade Blocks have been tested independently by BISRA for Air Leakage and return excellent results. Please contact our Technical Department for copies of these certificates, if required.

How to specifyNBS Model Specification, F10 Block Walling 255 Concrete Facing Blockwork

The Paint Grade blocks for (project name and location)

Manufacturer of Colinwell Architectural Masonry: Colinwell Concrete Ltd, 37 Colinglen Road, Dunmurry, Belfast, BT17 OLP, Tel: 028 9061 8155 Email: [email protected]

Paint Grade blocks shall comply with BS EN 771-3 and BS 5628-1 and have a mean compressive strength of 10.5N/mm2.

Average K value shall be 1.25W/mºC

Density shall be 2100kg/m3

Size is to be: indicate 440mm x width (from options listed below) x 215mm standard metric or 390mm x width x 190mm modular metric

(insert one of the following in widths 90mm, 95mm, 100mm, 140mm, 190mm, 215mm)

Type of unit to be: (solid, cellular or hollow)

Specials required: (indicate from specials selector section)

Mortar mix: (e.g. 1:1:6)

Joint: (e.g. bucket handle / pole)

Des

ign

by S

MA

RTS

37 Colinglen RoadDunmurryBelfastBT17 0LP

Tel 028 9061 8145RoI 048 9061 8145Fax 028 9062 4240Email [email protected]

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