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9/5/2015
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VLSI DesignShailendra Kumar Tiwari
Assistant Professor
(Senior Scale)
Lecture 01
1.Reference Books2.Syllabus.3.What is there for me?4. What is expected ?5. Are we meeting with
expectation?6.Device generations7.Design abstraction level8.Moore’s law9.Technology generation10.Conclusion
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“Basic VLSI Design”, 3rd Ed., PHIBy: PUCKNELL DOUGLAS A.
KAMRAN ESHRAGHIAN,
“CMOS DIGITAL INTEGRATED CIRCUITS:Analysis and Design” 3rd Ed. McGraw-Hill.By:SUNG-MO (STEVE) KANG
Reference Books
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Digital Integrated Circuits – A Design Perspective”,2nd ed. by J. Rabaey, A. Chandrakasan, B. Nikolic
“CMOS LOGIC CIRCUIT DESIGN” KLUWER ACADEMIC PUBLISHERSBy: John P. Uyemura
Reference Books
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9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 5
“CMOS VLSI Design:A Circuits and SystemsPerspective” 4th ed. Addison-Wesley
By: Neil H. E. Weste, David Money Harris
Reference Books
Syllabus
Course Plan
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What is there for me?
http://www.pcb007.com/pages/zone.cgi?a=87231
http://www.pcb007.com/pages/zone.cgi?a=87231
What is there for me?
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What is expected ?
1980s
1990s
2000s
What is expected ?
Power Min
MinDesign Time
Cost Min
Complexity
MinDelay
Size Min
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Are we meeting with expectation?
W=0.7, L=0.7, Tox=0.7Lateral and vertical dimensions reduce 30 %
Area Cap = C =. .
.0.7
Capacitance reduces by 30 %
Die Area = 0.7 0.7 0.5
Die area reduces by 50 %
Drain Current reduces by 30 %
Are we meeting with expectation?
Delay
Delay reduces by 30 %
Power P
power reduces by 50 %
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Are we meeting with expectation?
Are we meeting with expectation?
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Device generations
Vacuum Tubes
BJT
FET
MOSFET
CMOS
Design abstraction level
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Moore’s law
As predicted by Gordon Moorein the 1960s, integrated circuit(IC) densities have beendoubling approximately every 18months, and this doubling in sizehas been accompanied by asimilar exponential increase incircuit speed (or more precisely,clock frequency)
January 3, 1929
Technology Generation
Integration level Year No. of transistors DRAM Integration
SSI 1950s Less than 102
MSI 1960s 102 103
LSI 1970s 103 105 4K, 16K, 64K
VLSI 1980s 105 107 256K, 1M, 4M
ULSI 1990s 107 109 16M, 64M, 256M
SLSI 2000s Over 109 1G, 4G and Above
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Microelectronics Technology
Micro
Electronics
Active Substrate
Silicon
MOS
NMOS
PMOS
CMOS
Bipolar
TTL
ECL
GaAsVery Fast Devices
Inert Substrate
Good resistors
MOS Vs. BipolarFactors CMOS Bipolar
Static Power Dissipation
Low High
Input Impedance
High Low
Noise Margin High Low
Packing Density High Low
Fan‐out Low High
Direction Bidirectional Unidirectional
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Delay and Power Dissipation Per Gate
MOS Capacitor
i. Accumulation ii. Depletion iii. inversion
0 0
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MOS Capacitor
N Channel MOSFET
P Substrate
P Substrate
Oxide
P Substrate
Oxide
Metal
P Substrate
Oxide
Metal
N+ N+
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N Channel MOSFET
Gate
Drain
Source
P Channel MOSFET
N Substrate
N Substrate
Oxide
N Substrate
Oxide
Metal
N Substrate
Oxide
Metal
P+ P+
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MOSFET Schematic Symbol
Operation Of N‐MOS Transistor
Depending on the relative voltages of the source,drain and gate, the NMOS transistor may operatein any of three regions viz :
•Cut_off : Current flow is essentially zero (alsocalled accumulation region)
•Linear : (Non saturated region)-It is weakinversion region drain current depends on gateand drain voltage.
•Saturation : It is strong inversion region wheredrain current is independent of drain-sourcevoltage.
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Cut‐off Region
• With zero gate bias (VGS=0) , no current flows between source and drain, only the source to drain leakage current exists.
• Current-voltage relation : IDS = 0 VGS < VT
p-type substrate (Body)
Source (S) VDS=0
n+n+ n+n+
VGS=0
Linear Region
• Formation of Depletion layer
• Small positive voltage applied to gate causes electric field to beproduced across the substrate
• This in turn causes holes in P region to be repelled. This formsthe depletion layer under the gate.
VDS=00 VGS Vt
p-type substrate (Body)
Source (S)
n+n+ n+n+
Depletion Layer
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Linear Region• Formation of Inversion layer :
• As the gate voltage is further increased, at particular voltage VT,electrons are attracted to the region of substrate under gate thus formingconduction path between source and drain.
• This induced layer is called ‘inversion layer’. The gate voltage necessaryto form this layer is known as ‘Threshold voltage’ (VT).
• As application of electric field at gate causes formation of inversionlayer, the junction is known as field induced junction.
VDS=0VGS > Vt
p-type substrate (Body)
Source (S)
n+n+ n+n+
Inversion Layer
Linear Region
• When VDS is applied, the horizontal component of electric field (dueto source-drain voltage) and vertical component (due to gate-substrate voltage) interact, causing conduction to occur along thechannel.
• When effective gate voltage (VGS - VT) is greater than drainvoltage, current through the channel increases. This is nonsaturated mode. ID = f (VGS,VDS)
VDS < VGS - Vt
VGS > Vt
p-type substrate (Body)
Source (S)
n+n+ n+n+
Inversion Layer
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As VDS is increased, the induced Channel acquires a tapered shape and its resistance increases with Increase in VDS. Here VGS is kept constant at value > VT
Saturation
VDS = VGS - Vt
VGS > Vt
p-type substrate (Body)
Source (S)
n+n+ n+n+
n- channel
Saturation
• When VDS > VGS – VT, VGD < VT, the channel becomes pinched- off & transistor is said to be in saturation.
• Conduction is brought by drift mechanism of electrons under the influence of positive drain voltage and effective channel length is modulated.
p
VDS > VGS - Vt
VGS > Vt
p-type substrate (Body)
Source (S)
n+n+ n+n+
n- channel
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Depletion Type MOS
• In Depletion MOS structure, the source & drain are diffused on P- substrate as shown above.
• Positive voltages enhances number of electrons from source to drain.
• Negative voltage applied to gate reduces the drain current • This is called as ‘ normally ON ’ MOS.
G
D
S
NMOS
Source
Drain
Gate
PMOS
Gate
Drain
SourceNMOS
Depletion Type NMOS
p-type substrate (Body)
n+ n+
Source (S) Gate (G) Drain (D)
L
Body (B)
Oxide (SiO2)Metal
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Drain to Source Current IDS
the gate and the channel region form a parallel platecapacitor for which the oxide layer serves as a dielectric.
consider the infinitesimal strip of the gate at distance xfromthe source. The capacitance of this strip is
CoxWdx
To find the charge stored on this infinitesimal strip of thegate capacitance, we multiply the capacitance by theeffective voltage between the gate and the channel atpoint x,
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Charge dq in the infinitesimal portion of the channel atpoint x is
Negative sign accounts for the fact that dq is a negative charge
The voltage VDS produces an electric field along thechannel in the negative x direction
The electric field E(x) causes the electron charge dq to
drift toward the drain with a velocity
Where µn is the mobility of electrons in the channel (called surface mobility).
The resulting drift current i
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Thus i must be equal to the source-to-drain current.Since we are interested in the drain-to-source current iD,we can find it as
Integrating both sides of this equation from x = 0 to x = L and, correspondingly, for V(0) = 0 to V(L) = VDS,
2
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Drain to Source Current IDS
• Current is flow of charges.• IDS=f(VGS,VDS)
Continued ……..
Velocity v is given by
μ
µ= electron or hole mobility (surface)EDS= Drain to Source Electric Field
μ
Drain to Source Current IDS
Continued ……..
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μ
µn = 650 cm2/V Secµp = 240 cm2/V Sec
The Non-Saturated Region
• Charge induced in channel due to VGS.• Voltage along the channel varies linearly with distance X
from source due to IR drop in the channel.• The average value of IR drop in the channel
2
Continued ……..
Drain to Source Current IDS
• The effective gate voltageVG= VGS-VT
Charge/unit area= EGins0
Charge induced in channel = WLEGins0
EG= Average electric field gate to channel.0= 8.85×10-14F/cm(Permittivity of free space)ins= 0×4.0
2
D= Thickness of oxide layer Continued ……..
Drain to Source Current IDS
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2
μ2
′2
′μ
′
2 Continued ……..
Drain to Source Current IDS
′μ
μ2
μ2
Continued ……..
Drain to Source Current IDS
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Saturation Region
′2
μ2
2
μ2
Drain to Source Current IDS
Drain curve for NMOS operated withVGS> VT
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ID‐VDS characteristics
52
IGS = 0
IS = ID+
-
+
-
IV characteristics of NMOS
Transconductance curve
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Determine the Region of Operation of M1
1
Off because VGS=0V
2
Saturation VGS –Vt =(1-0.4)V=0.6VVDS =1.5V; (VGS –Vt)< VDS
3
Non-Saturation VGS –Vt =(1-0.4)V=0.6VVDS =0V; (VGS –Vt)> VDS
4
Non-Saturation VGS –Vt =(1.5-.4)V=1.1VVDS =0.5V; (VGS –Vt)> VDS
4
Non-Saturation VGS –Vt =(1.5-0.4)V=1.1VVDS =0.5V; (VGS –Vt)> VDS
5
Cut-Off VGS =0V
6
Saturation VGS –Vt =(0.5-0.4)V=0.1VVDS =0.5V; (VGS –Vt)< VDS
7
Saturation VGS –Vt =(1-0.4)V=0.6VVDS =1V; (VGS –Vt)< VDS
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A 0.18-μm fabrication process is specified to havetox= 4nm, µn=450cm2/Vs and VT=0.5V. Find thevalue of µnCox(Also known as kn’ processtransconductance) For a MOSFET with minimumlength fabricated in this process, find the requiredvalue of W so that the device exhibits a channelresistance rDS of 1K at VGS=1V. Device is operatingin deep linear region.Kn’= 388μA/V2
W= 0.93μm
Consider a process technology for which Lmin = 0.4 μm,tox = 8 nm, μn = 450 cm2/V⋅ s, and Vt = 0.7 V.
(a) Find Cox and Kn’.
(b) For a MOSFET with W/L= 8 μm ⁄ 0.8 μm calculate thevalues of VOV, VGS, and VDSmin needed to operate thetransistor in the saturation region with a dc currentID = 100 μA.
(c) For the device in (b), find the values of VOV and VGS
required to cause the device to operate as a 1000-resistorfor very small vD VGS = 1.215 VVOV = 0.51 V
VDSmin = VOV = 0.32 V VGS = 1.015 V
Kn’= 194.1 μA/V2Cox =4.31x10-3F/m2
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For a 0.8-μm process technology for which tox = 15 nm andμn = 550 cm2/V⋅s, find Cox, K’n , and the overdrive voltage VOV
required to operate a transistor having W/L=20 in saturationwith ID = 0.2 mA. What is the minimum value of VDS needed?
A circuit designer intending to operate a MOSFET insaturation is considering the effect of changing the devicedimensions and operating voltages on the drain current ID.Specifically, by what factor does ID change in each of thefollowing cases?(a) The channel length is doubled.(b) The channel width is doubled.(c) The overdrive voltage is doubled.(d) The drain-to-source voltage is doubled.
Kn’= 126.5μA/V2Cox =2.301x10-3F/m2 VDSmin = VOV = .397 V≈0.4V
An enhancement type NMOS transistor with Vt = 0.7Vhas its source terminal grounded and a 1.5-V DC isapplied to the gate. In what region does the deviceoperate :for (a) VD = +0.5 V (b) VD = +0.9 V (c) VD = +3 V
If the NMOS device in µnCox = 100 µA/V2 , W = 10 µm,and L = 1 µm, find the value of drain current that resultsin each of the three cases (a), (b), and (c).
(a) Non Satn275 µA
(b) Satn320 µA
(c) Satn320 µA
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The PMOS transistor shown in Fig. has Vtp=-1V,(a) Find the range of VG for which the transistor conducts.(b) In terms of VG, find the range of VD for which the transistor
operates in the triode region.(c) In terms of VG, find the range of VD for which the transistor
operates in saturation.
Second‐order Effects
• Body Effect.
• Sub threshold conduction
• Channel length modulation
• Mobility variation
• Fowler‐Nordheim tunneling
• Drain punchthrough
• Impact Ionization‐Hot electrons.
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Body EffectWhat happens if the bulk voltage of an N-MOSFET dropsbelow the source voltage ?
2
where φMS is the difference between thework functions of the polysilicon gate andthe silicon substrateφF= Fermi potential
Sub threshold conductionFor VGS ≈ VTH, a "weak“ inversion layer still exists andsome current flows from D to S. Even for VGS < VTH, ID isfinite, but it exhibits an exponential dependence on VGS
Called "subthreshold conduction“. this effect can beformulated for VDS greater than roughly 200 m V as
ζ>1 is a nonideality factor
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Channel length modulation
λ is a process-technology parameter with the dimensions of V-1
VA is a process-technology parameter with thedimensions of V.
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Mobility variation
Mobility is the defined as the ease with which the chargecarriers drift in the substrate material. Mobility decreaseswith increase in doping concentration and increase intemperature. Mobility is the ratio of average carrier driftvelocity and electric field. Mobility is represented by thesymbol μ.
When the gate oxide is very thin there can be a currentbetween gate and source or drain by electron tunnelingthrough the gate oxide. This current is proportional to thearea of the gate of the transistor.
Fowler Nordhiem tunneling:
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Drain punchthrough
When the drain is a high voltage, the depletion regionaround the drain may extend to the source, causing thecurrent to flow even it gate voltage is zero. This is knownas Punchthrough condition.
Impact Ionization‐Hot electrons
When the length of the transistor is reduced, the electric fieldat the drain increases. The field can be come so high thatelectrons are imparted with enough energy we can term themas hot. These hot electrons impact the drain, dislodging holesthat are then swept toward the negatively charged substrateand appear as a substrate current. This effect is known asImpact Ionization.
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Pass Transistors (NMOS)
NMOS
• NMOS Pass transistor passes strong logic 0.
• NMOS Pass transistor passes weak logic 1.
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Pass Transistors (PMOS)
Pass Transistors (PMOS)
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PMOS
• PMOS Pass transistor passes weak logic 0.
• PMOS Pass transistor passes strong logic 1.
Transmission Gate
PMOS Pass transistor passes strong logic 1.NMOS Pass transistor passes strong logic 0.
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Inverters
Inverters
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Inverters
VOH: Maximum output voltage when the output level is logic " 1”VOL: Minimum output voltage when the output level is logic “0”VIL: Maximum input voltage which can be interpreted as logic "0"VIH: Minimum input voltage which can be interpreted as logic "1"
Resistive Load Inverter
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Enhancement load NMOS inverter
Depletion Load NMOS Inverter
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Depletion Load NMOS Inverter
Depletion Load NMOS Inverter
When the input voltage Vin is smaller than the driverthreshold voltage VT0, the driver transistor is turned offand does not conduct any drain current. Consequently,the load device, which operates in the linear region, alsohas zero drain current.
Substituting VOH for Vout
Calculation of VOH
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Depletion Load NMOS InverterCalculation of VOL
We assume that the input voltage Vin of the inverter is equal to VOH = VDD
Driver transistor linear region Depletion-type load saturation region
This second-order equation in VOL can be solved by temporarily neglecting the dependence of VT load on VOL, as follows.
Depletion Load NMOS InverterCalculation of VIL
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Depletion Load NMOS InverterCalculation of VIL
Depletion Load NMOS InverterCalculation of VIH
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Depletion Load NMOS InverterCalculation of VIH
Where
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CMOS Inverter
VOH: Maximum output voltage when the output level is logic " 1"VOL : Minimum output voltage when the output level is logic "0"VIL: Maximum input voltage which can be interpreted as logic "0"VIH: Minimum input voltage which can be interpreted as logic " 1"
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Region A• PMOS – Nonsaturation Region
• NMOS ‐ Cutoff
Vout= VDD - IDRCPMOS
Vout= VDD
Region BVILPMOS – Nonsaturation RegionNMOS – Saturation RegionThe slope of the VTC is equal to (-1), when the input voltage is V = VIL.
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To satisfy the derivative condition at VIL we differentiate both sides with respect to Vin.
Where
Region‐CVthPMOS – Saturation RegionNMOS – Saturation Region
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Where
Region‐DVIHPMOS – Saturation RegionNMOS – Non-saturation Region
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Where
when the input voltage exceeds VDD the pMOS transistor is turned off. In this case, the nMOS transistor is operating in the linear region, but its drain to- source voltage is equal to zero because
The output voltage of the circuit is
Region‐EVOL
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MOS Transistor Transconductance gmand output conductance gds
MOS Transistor Transconductance gmand output conductance gds
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MOS Transistor Transconductance gmand output conductance gds
MOS Transistor Figure of Merit
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Determination of pull‐up to pull‐down ratio (Zp.U/Zp.D.) For An Nmos Inverter Driven By Another NmosInverter
Vinv=0.5VDD
Noteμ
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substitute typical values as follows
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Pull‐up to pull‐down ratio for an Nmos inverter driven through one or more pass transistors
Vtp = threshold voltage for a pass transistor
Now, for depletion mode p.u. in saturation with VGS = 0
Noteμ
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Consider inverter 2 (Figure 2.10(b)) when input = VDD- Vtp.
This image cannot currently be displayed.
This image cannot currently be displayed.
This image cannot currently be displayed.
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Taking typical values
0.5
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Mask
Common material used for masks are Photoresist, Polysilicon, Silicon dioxide, Silicon nitride.
To create mask:(a) deposit mask material over entire surface(b) cut windows in the mask to create exposed areas(c) deposit dopant(d) remove un-required mask material
• Masks plays important role in process called selective diffusions.
• The selective diffusion involves 1. Patterning windows in a mask material on the surface of
the wafer. 2. Subjecting the exposed areas to a dopant source.3. Removing any un-required mask material.
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Photolithography• The Process of using an optical image and a photosensitive
film to produce a pattern on a substrate is photolithography
• Photolithography depends on a photosensitive film called a photo-resist.
• Types of resist
• Positive resist, a resist that become soluble when exposed and forms a positive image of the plate.
• Negative resist, a resist that lose solubility when illuminated forms a negative image of the plate.
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115
Photolithography
p–type body
Substrate9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal)
116Resist application
p–type body
Photolithography
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117Exposure
p–type body
Photolithography
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118Positive Resist
p–type body
Etching
Photolithography
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119Negative Resist
p–type body
Etching
Photolithography
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Si(100)P‐Type
NMOS Fabrication Steps1. Selection of Substrate
2. Cleaning
3. Oxidation
Si(100)P‐Type
SiO2
Si+O2SiO2(good quality)Si+2H2OSiO2+ 2H2(poor quality)
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4.Lithography with MASK1
Si(100)P‐Type
SiO2
+VE Photoresist
UV
MASK1
A A’
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Photoresist development and Oxide Etching
Si(100)P‐Type
Photoresist Etching
Si(100)P‐Type
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Gate Oxidation
Si(100)P‐Type
Poly Silicon Deposition
Si(100)P‐Type
SiH4Si+2H2
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Si(100)P‐Type
Poly Si
Lithography for Gate Electrode
+VE Photoresist
MASK2
UV
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Si(100)P‐Type
Poly Patterning
Photoresist Cleaning
Si(100)P‐Type
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Lithography for Source and Drain region
Si(100)P‐Type
UV
MASK 3
S D
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Si(100)P‐Type
Oxide etching (HF Cleaning)
Photoresist cleaning
Si(100)P‐Type
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Si(100)P‐Type
N+ N+
Ion Implantation
Si(100)P‐Type
N+ N+
Thick Oxide Deposition
5,17,21,28,30,34,43,44,51,54,55,58,
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Lithography and Contact Opening
Si(100)P‐Type
N+ N+
UV
MASK 4
S G D
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Si(100)P‐Type
N+ N+
Metallization and Patterning
SG D
Body terminal is not shown…..
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131
Fabrication of CMOS Devices
Technologies used for CMOS fabrications include
• N-well process
• P-well process
• Twin-tub process
• Silicon on insulator.
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• In order to have both types of transistors on the same substrate, thesubstrate is divided into “well” regions (Shaded region in thestandard cells)
• Two types of wells are available - n- well and p- well
• In a p- substrate, an n- well is used to create a local region of n typesubstrate, wherein the designer can create p- transistors
• In a n- substrate, a p- well creates a local p- type substrate region, toaccommodate the n- transistors.
• Hence, every p- device is surrounded by an n- well, that must be
connected to VDD via a VDD substrate contact.
• Similarly, n- devices are surrounded by p- well connected to GNDusing a GND substrate contact.
P‐Wells and N‐Wells
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133
P‐Wells and N‐Wells
• A p- transistor is built on an n- substrate and an n- transistor is built on a p-substrate
P-well N-well
P substratecontact [P+]
N substratecontact [n+]
OUT
IN
G GD S
n+ n+ p+p+
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MASK for CMOS Inverter
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N‐Well CMOS Inverter
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1• Substrate Selection Si (100)
2• Cleaning of the Substrate
3• Oxidation(1µm)
4• Lithography(MASK1)
5• HF(Oxide) Cleaning & PR Etching
6• N‐Well implantation
7• Oxide Etching
8• Gate Oxide Deposition
9• Poly‐Si Deposition
10
• Lithography and Oxide Patterning
11
• Lithography (MASK‐2)
12
• Poly‐Si Patterning
13
• Lithography(MASK3)
14
• HF(Oxide) Cleaning & PR Etching
15
• Ion‐implantation NMOS
16
• Repeat 12 to 14 for PMOS
17
• Deposition of Thick Oxide
18• Metallization and Patterning
1.Selection of Substrate
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Si (100)P ‐type
2. Cleaning of Substrate
The n-well CMOS process starts with a moderatelydoped (with impurity concentration typically less than1015 cm-3) P-type silicon substrate.
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3. Oxidation(1µm)
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Si (100)P ‐ ‐type
SiO2
Lithography(MASK1)
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Si (100)P ‐ ‐type
SiO2
Positive PhotoresistPositive Photoresist
MASK 1
UV
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70
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 139
Si (100)P ‐ ‐type
SiO2
Si (100)P ‐ ‐type
SiO2
HF(Oxide) Cleaning & PR Etching
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 140
Si (100)P ‐ ‐type
SiO2
HF(Oxide) Cleaning & PR Etching
N-Well Implantation
Si (100)P ‐ ‐type
SiO2
N‐Well
N-type impurity implantation
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71
Oxide Cleaning
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Si (100)P ‐ ‐type
N‐Well
Gate Oxidation
Si (100)P ‐ ‐type
N‐Well
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Poly‐Silicon Deposition
Si (100)P ‐ ‐type
N‐Well
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72
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 143
Si (100)P ‐ ‐type
N‐Well
Lithography(MASK2)
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Si (100)P ‐ ‐type
N‐Well
Si (100)P ‐ ‐type
N‐Well
9/5/2015
73
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 145
Lithography(MASK3)
Si (100)P ‐ ‐type
N‐Well
HF(Oxide) Cleaning & PR Etching
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 146
Si (100)P ‐ ‐type
N‐Well
Si (100)P ‐ ‐type
N‐Well
9/5/2015
74
Ion Implantation
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Si (100)P ‐ ‐type
N‐Well
N+ N+ N+
Repeat 12 to 14 for PMOS
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 148
Si (100)P ‐ ‐type
N‐Well
N+ N+ N+P+P+P+
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75
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 149
Si (100)P ‐ ‐type
N‐Well
N+ N+ N+P+P+P+
Thick Oxide Deposition
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Si (100)P ‐ ‐type
N‐Well
N+ N+ N+P+P+P+
Lithography and Oxide Patterning
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76
Metallization and Patterning
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Si (100)P ‐ ‐type
N‐Well
N+ N+ N+P+P+P+
VSSVDD
Twin‐Tub CMOS Fabrication
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77
1.Selection of Substrate
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2. Cleaning of Substrate
The twin-tub CMOS process starts with a high resistiven-type (100) silicon substrate.
Si (100)N ‐type
Epitaxial Layer Deposition
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Epitaxial layer
Si (100)N ‐type
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78
3. Oxidation(1µm)
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Epitaxial layer
SiO2
Si (100)N ‐type
Lithography(MASK1)
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SiO2
Positive PhotoresistPositive Photoresist
MASK 1
UV
90
Si (100)N ‐type
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79
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 157
SiO2
90
HF(Oxide) Cleaning & PR Etching
Si (100)N ‐type
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SiO2
Si (100)N ‐type
9/5/2015
80
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 159
Si (100)P ‐ ‐type
SiO2
HF(Oxide) Cleaning & PR Etching
90
Si (100)N ‐type
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N-Well Implantation
SiO2
N‐Well
N-type impurity implantation
Si (100)N ‐type
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81
Oxide Cleaning
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 161
Gate Oxidation
N‐WellP‐Well
N‐WellP‐Well
Si (100)N ‐type
Si (100)N ‐type
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 162
Poly‐Silicon Deposition
N‐WellP‐Well
Si (100)N ‐type
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82
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 163
Lithography(MASK2)
N‐WellP‐Well
Si (100)N ‐type
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 164
N‐WellP‐Well
N‐WellP‐Well
Si (100)N ‐type
Si (100)N ‐type
9/5/2015
83
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 165
Lithography(MASK3)
N‐WellP‐Well
Si (100)N ‐type
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 16690
N‐WellP‐Well
Si (100)N ‐type
9/5/2015
84
Ion Implantation
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 167
N‐WellP‐Well
N+ N+ N+
Si (100)N ‐type
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 168
N‐Well
N+P+P+P+
P‐Well
N+ N+P+
Si (100)N ‐type
9/5/2015
85
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 169
N‐Well
N+ N+ N+P+P+P+
Thick Oxide Deposition
Si (100)N ‐type
P‐Well
N+ N+P+
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 170
N‐Well
N+ N+ N+P+P+P+
Lithography and Oxide Patterning
P‐Well
N+ N+P+
Si (100)N ‐type
9/5/2015
86
Metallization and Patterning
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 171
N‐Well
N+ N+ N+P+P+P+
VSSVDD
P‐Well
N+ N+P+
Si (100)N ‐type
Latch‐Up
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Tendency of CMOS chips todevelop low-resistance pathsbetween VDD and VSS CalledLatch-up
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87
Latch‐Up
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These BJTs form a silicon-controlledrectifier (SCR) with positive feedbackand virtually short circuit the power railto-ground, thus causing excessivecurrent flows and even permanentdevice damage.
PNP transistor whose base is formedby the n-well with its base-to-collectorcurrent gain (β1) as high as severalhundreds.
NPN transistor with its base formed bythe p-type substrate. The base-to-collector current gain β2 of this lateraltransistor may range from a few tenthsto tens
Latch‐up
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Rwell represents the parasitic resistance in the n-wellstructure with its value ranging from 1 kΩ to 20 kΩ.
Rsub can be as high as several hundred ohms.
Unless the SCR is triggered by an external disturbance,the collector currents of both transistors consist of thereverse leakage currents of the collector-base junctionsand therefore, their current gains are very low.
If the collector current of one of the transistors istemporarily increased by an external disturbance,however, the resulting feedback loop causes this currentperturbation to be multiplied by (β1 β2). This event is calledthe triggering of the SCR.
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Latch‐up
9/5/2015 S. K. Tiwari (Asst. Prof. ECE MIT Manipal) 175
Once triggered, each transistor drives the other transistor withpositive feedback, eventually creating and sustaining a low-impedance path between the power and the ground rails,resulting in latch-up. It can be seen that if the condition
Technique to overcome Latch‐up
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Use p+ guard-band rings connected to ground aroundnMOS transistors and n+ guard rings connected to VDDaround pMOS transistors to reduce R and RSUb and tocapture injected minority carriers before they reach thebase of the parasitic BJTs.
Place substrate and well contacts as close as possible tothe source connections of MOS transistors to reduce thevalues of Rwell and Rsub.
SOI Devices
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89
SOI fabrication
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Refer: Principles of CMOS VLSI Design A system perspective 2nd Ed. By Neil H. E. WeKamran Eshraghian Page no. 125-129
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SOI fabrication
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90
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SOI fabrication
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SOI fabrication
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91
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SOI fabrication