Breathing star BSP-MT 1-8

Breathing star BSP-MT 1-8Efficient compressed air treatment system for industrial and medical breathing-air

Short description BSP-MT1-8 heatless adsorption dryers with integral purification and catalytic stages are designed to treat com-pressed air reliably and efficiently to meet the medical breathing air require-ments of the European Pharmacopia and other relevant specifications. The units are constructed in a compact manner and designed to be free-stand-ing. They are equipped with built-on pre- and after filtration and are sized for volumetric flows of up to 139 m³/h (suction capacity of the compressor referring to a compression of 13 bare ).

Compressed air first enters the validated GL pre-filter into one of two twin-profiles; both filled with a spe-cific drying-agent. One chamber dries and removes harmful vapours from the compressed air while the other chamber undergoes regeneration. At the start of the drying-cycle, this chamber is open to atmosphere and a small proportion of dried compressed air passes through the adsorption bed, transporting the humidity and harmful vapours out. When this procedure is complete, the vessel is re-pressurised in readiness to repeat the drying procedure. Continuous, uninterrupted operation is maintained utilising so-called pressure-swing technology together with individually operated main- and exhaust valves.

Scope of supply:Breathing-air treatment system with GL pre- and after filtration; available with optional dew point dependent switching (DDS).

Dry compressed air subsequently enters the integral purification and catalytic stage where oil-vapour, odours, gaseous vapours and traces of carbon-monoxide are reliably removed. Finally, the clean, treated air exits via the validated GL after-filter into the downstream compressed air network.

The BSP-MT1-8 Breathing-air treat-ment system operates a fixed, timed changeover-cycle between the two

dryer chambers. Where the applica-tion requires additional monitoring, the installation of a dew point sensor is available as an option: The chosen pressure dew point settings (change-over set-point) allow the changeover times of the individual vessels to be adjusted to meet operating require-ments whilst providing reliable moni-toring of the dryers performance. An adjustable alarm is available via voltage-free signal.

mb air systems ltd

Product SpecificationBreathing star BSP-MT 1-8 for industrial & medical breathing air

Mains voltage 230 V, 50-60 Hz

Alternative voltage 115 V, 50-60 Hz and 24 V DC

Protection class IP65

Electrical connections

Site selection frost-free indoor installation in a non-hazardous environment

Ambient temperature 1.5 to 50 °C

Compressed air inlet temperature 25 to 50 °C

Operating pressure 5 to 16 bare

Medium Compressed air

Operating range

Pressure dew pointat 7 bare

Changeover point: -45 °C ex-factory setting; adjustable via the menu from -25 to -50 °C in 5 °C. stepsAlarm set-point: -40 °C ex-factory setting; always 5 °C above the changeover-point.

Optional dew point sensor ZHM100

Filters See product-specification regarding GL filter ref: ZL and XL

Pressure vessels Aluminium

Valve blocks Aluminium

Seals NBR

Dryer filling Mixture of aluminium-silicates and activated alumina

Purifier filling Mixture of activated carbon and catalyst

Materials of construction

EU Approval for fluid group 2 in accordance with the pressure equipment Directive 97/23/EC product range BSP-MT 1 and 2 in accordance with article 3, paragraph 3; product range BSP-MT 3 to 8 in accordance with category I (module A).

USA Approval to ASME VIII Div. 1 not required

AUS Approval to AS1210 not required

GUS TR (formerly GOST-R)

Pressure vessel approvals

Modell Order No.Volumetric

flow1) in m3/hNominal

pipe size2) 1. Pre-filter 2. Pre-filter After-filterNominal

Pressure in bare

Nominal Temp. °C

BSP-MT 1 K1/16BP2-G230M 13 1/4 GL2ZL GL2XL GL2ZLH 16 50




BSP-MT 6 K6/16BP2-G230M 90 1/2 GL5ZLD GL5XLD GL5ZLDH 16 50



Ordering – and performance data

1) m³/h, relating to 1 bara and 20 °C at the compressor suction capacity. Subsequently compressed to 13 bare and 35 °C inlet temperature to the dryer at 100% relative humidity – for pressure dew point of -40 °C.2) In accordance with DIN ISO 228 (BSP-P); alternative ANSI B 1.20.1 (NPT-F)

mb air systems ltd


Model A B C D E Weight

BSP-MT 1 533 400 216 217 101 16.5

BSP-MT 2 533 575 216 217 101 21.5

BSP-MT 3 533 825 216 217 101 29.0

BSP-MT 4 533 1075 216 217 101 36.0

BSP-MT 6 736 1203 300 255 132 75.0

BSP-MT 7 736 1428 300 255 132 85.0

BSP-MT 8 736 1628 300 255 132 97.0

Dimensions (mm) and weight (kg)

Development/Manufacture DIN EN ISO 9001, DIN EN ISO 14001

Quality assurance

Example: maximum inlet volumetric flow of 32 m³/h at a minimum pressure of 11 bare and 40 °C inlet temperature: 32 m³/h : 0.64 = 50 m³/h – suitable model BSP-MT 4.

Minimum operat-ing pressure in bare

Breathing-air system – Inlet temperature in °C

25 30 35 40 45 50

5 0.47 0.46 0.44 0.40 0.36 0.34

6 0.55 0.54 0.52 0.45 0.40 0.38

7 0.63 0.62 0.60 0.50 0.44 0.43

8 0.72 0.70 0.68 0.60 0.54 0.52

9 0.79 0.78 0.75 0.63 0.60 0.55

10 0.87 0.86 0.80 0.65 0.63 0.61

11 0.80 0.79 0.75 0.64 0.61 0.59

12 0.92 0.91 0.89 0.78 0.73 0.67

13 1.03 1.02 1.00 0.91 0.82 0.79

14 1.16 1.15 1.13 1.00 0.94 0.86

15 1.30 1.28 1.26 1.08 1.03 0.99

Correction factor (f) in accordance with the actual minimum operating pressure in bare

B D

E

A C

Industrial breathing-airBSP-MT

Breathing-air unit

Medical air

Europe UK USA Australia Europe

EN 12021 BS 4275 ANSI/CGA AS 1715 European Pharmacopia

Carbon monoxide CO < 15 ppm < 5 ppm < 10 ppm < 10 ppm < 2 ppm < 5 ppm

Carbon dioxide CO2 < 500 ppm < 500 ppm < 1000 ppm < 800 ppm < 150 ppm < 500 ppm

Humidity H2O < 5 °C * < 5 °C * < 10 °F * < 100 mg/m³ < 15 ppm ** < 67 ppm

Oxygen O2 21 (±1) % 20 – 23 % 21.5 % – 20.8 – 21,1 % 20.4 – 21,4 %

Oil fraction < 0.5 mg/m³ < 0.5 mg/m³ < 0.5 mg/m³ < 1.0 mg/m³ < 0.003 mg/m³ < 0.1 mg/m³

Odours/TastesOdourless/Tasteless

Odourless/Tasteless

Odourless/Tasteless

Odourless/Tasteless

Odourless/ Tasteless


Sulphur dioxide S02 – – – – < 0.1 ppm < 1 ppm

Nitrous gases NO/NO2 – – – – < 1 ppm < 2 ppm

Limits for breathing air

* Pressure dew point below inlet temperature ; **Corresponding pressure dew point -45 °C to -40 °C at 13 bare. All values refer to customary concentration levels present in the inlet air

mb air systems ltd

BULBSPMT1-8-03-EN

Your local authorized Parker distributor

© 2011 Parker Hannifin Corporation. All rights reserved.

Series Range*Nominal pressure

Version Generation Connections*Mains

voltage*Controls Options*

K 1 - 8 /16 BP 2 –G 230 M T

K 1 - 8 /16 BP 2 –G 24D M

K 1 - 8 /16 BP 2 –N 115 M

Examples

Product key

BSP-MT 3 with NPT G1 1/4" connections, 115V/50-60Hz Multitronic-plus controls and mounted dew point sensor ZHM100

K 3 /16 BP 2 –G 230 M

BSP-MT 3 standard version, with G1/4" (BSP-P) connections, 230V/50-60Hz Multitronic-plus controls

K 3 /16 BP 2 –N 115 M T

* variable information

Order No. Function Suitability Order No. Function Suitability

VASRGR/K1-K8 Purge-air return BSP-MT 1 - 8 VASVPB/K6-K7/15 Start-up device G1/2i BSP-MT 6 - 7

VASPDP/K1-K95 Dew point measurement BSP-MT 1 - 8 VASVPB/K8/20 Start-up device G3/4i BSP-MT8

VASMBS420 Signal dublicator 4-20 mA BSP-MT 1 - 8 VASFS3/K1-K4 Fine-filter silencer BSP-MT 1 - 4

VASNOZ/K1-K95 Purge-orifice-kit BSP-MT 1 - 8 VASFS5/K6-K8 Fine-filter silencer BSP-MT 6 - 8

VASVPB/K1-K4/08 Start-up device G1/4i BSP-MT 1 - 4

Order No. Suitability Interval Scope of supply

SKK1-K4/BP2/12 BSP-MT 1 - 4 12 and 36 month Re-set module, silencer and filter elements

SKK1-K4/BP2/24 BSP-MT 1 - 4 24 month Re-set module, wear part set for in-/outlet valves, silencer and filter elements

SKK1-K4/BP2/48 BSP-MT 1 - 4 48 monthRe-set module, wear part set for in-/outlet valves, solenoid-coils, non-return valves, Demister, perforated plate, perforated plate gaskets, silencer and filter elements

SKK6-K7/BP2/12 BSP-MT 6 - 7 12 and 36 month Re-set module, silencer and filter elements

SKK6-K7/BP2/24 BSP-MT 6 - 7 24 month Re-set module, wear part set for in-/outlet valves, silencer and filter elements

SKK6-K7/BP2/48 BSP-MT 6 - 7 48 monthRe-set module, wear part set for in-/outlet valves, solenoid-coils, non-return valves, Demister, perforated plate, perforated plate gaskets, silencer and filter elements

SKK8/BP2/12 BSP-MT 8 12 and 36 month Re-set module, silencer and filter elements

SKK8/BP2/24 BSP-MT 8 24 month Re-set module, wear part set for in-/outlet valves, silencer and filter elements

SKK8/BP2/48 BSP-MT 8 48 monthRe-set module, wear part set for in-/outlet valves, solenoid-coils, non-return valves, Demister, perforated plate, perforated plate gaskets, silencer and filter elements

Service-kits: Preventative maintenance kits

Pressure vessel Order No. BSP-MT 1 BSP-MT 2 BSP-MT 3 BSP-MT 4 BSP-MT 6 BSP-MT 7 BSP-MT 8

Dryer (Vessel 1+2)

DESPAC2EF 1 2 3 4 6 9 11

Purifier (Vessel 3)

DESPAC3AK 1 1 1 1 1 2 2

DESPAC1KTY 1 2 3 4 7 8

DESPAC4KTY 1

DESPAC: Required quantity of adsorption material packs per model for preventative maintenance after 12 months

Accessories (lose)

EMEA Product Information CentreFree phone: 00 800 27 27 5374(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)

US Product Information CentreToll-free number: 1-800-27 27 537

www.parker.com


mb air systems ltd

breathing star BSP-MT 10-95 Efficient Compressed Air Treatment System for Industrial and Medical Breathing-air

Short Description BSP-MT10-95 heatless adsorption dryers with integral purification and catalytic stages are designed to treat compressed air reliably and efficiently to meet the medical breathing air requirements of the European Pharma-copia and other relevant specifications. The units are constructed in a compact manner and designed to be free-stand-ing. They are equipped with built-on pre- and after filtration and are sized for volumetric flows of up to 1371 m³/h (suction capacity of the compressor referring to a compression of 13 bare).

Compressed air first enters the validated GL pre-filter into one of two twin-vessels; both filled with a specific drying-agent. One vessel dries and removes harmful vapours from the compressed air while the other vessel undergoes regeneration. At the start of the drying-cycle, this vessel is open to atmosphere and a small propor-tion of dried compressed air passes through the adsorption bed, transport-ing the humidity and harmful vapours out. When this procedure is complete, the vessel is re-pressurised in readi-ness to repeat the drying procedure. Continuous, uninterrupted opera-tion is maintained utilising so-called pressure-swing technology together with individually operated main- and exhaust valves.

Scope of supply:Breathing-air treatment system with GL pre- and after filtration; available with optional dew-point dependant switching (DDS).

Dry compressed air subsequently enters the integral purification and catalytic stage where oil-vapour, odours, gaseous vapours and traces of carbon-monoxide are reliably removed. Finally, the clean, treated air exits via the validated GL after-filter into the downstream compressed air network.

The BSP-MT10-95 Breathing-air treat-ment system operates a fixed, timed

changeover-cycle between the two dryer vessels. Where the application requires additional monitoring, the installation of a dew point sensor is available as an option: The chosen pressure dew point settings (changeo-ver set-point) allow the changeover times of the individual vessels to be adjusted to meet operating re-quirements whilst providing reliable monitoring of the dryers performance. An adjustable alarm is available via voltage-free signal.

mb air systems ltd

Product SpecificationBreathing Star BSP-MT 10-95 for Industrial & Medical Breathing Air

Mains Voltage 230 V, 50-60 Hz

Protection class IP65

Electrical connections

Site Selection frost-free indoor installation in a non-hazardous environment

Ambient Temperature 1.5 to 50 °C

Compressed air inlet temperature 25 to 50 °C

Operating pressure 5 to 16 bare

Medium Compressed air

Operating Range

EU Approval for fluid group 2 in accordance with the Pressure Equipment Directive 97/23/EC, Module B+D: Product range BSP-MT 10 to 35 in accordance with category II; Product range BSP-MT 45 to 95 in accordance with category III.

AUS AS1210

GUS TR (formerly GOST-R)

Pressure vessel approvals

Modell Order No.Volumetric

flow1) in m3/hNominal

pipe size2)1st

Pre-filter2nd

Pre-filterAfter-filter

Nominal Pressure in bare

Nominal Temp. °C

BSP-MT 10 K10/16BP2-G230M 158 1 GL9ZLD GL9XLD GL9ZLDH 16 50



BSP-MT 25 K25/16BP2-G230M 371 1 1/2 GL11ZLD GL11XLD GL11ZLDH 16 50






Ordering – and Performance data

1) m³/h, relating to 1 bara and 20 °C at the compressor suction capacity. Subsequently compressed to 13 bare and 35 °C inlet temperature to the dryer at 100 % relative humidity – for pressure dewpoint of -40 °C.2) In accordance with DIN ISO 228 (BSP-P)

Optional dew point sensor ZHM100

Pressure dewpointat 7 bare

Changeover point: -45 °C ex-factory setting; Adjustable via the menu from -25 to -50 °C in 5 °C. stepsAlarm set-point: -40 °C ex-factory setting; always 5 °C above the changeover-point.

Materials of construction

Filters See product-specification regarding GL filter ref: ZL and XL

Pressure vessels Normal steel, welded

Valve blocks Aluminium

Piping Steel, zinc-coated

Seals NBR

Dryer Filling Mixture of aluminium-silicates and activated alumina

Purifier Filling Mixture of activated carbon and catalyst

mb air systems ltd


Model A B C D E Weight

BSP-MT 10 1300 1420 490 1070 1070 164

BSP-MT 15 1300 1750 490 1320 1320 197

BSP-MT 20 1100 1530 490 1170 1170 196

BSP-MT 25 1100 1760 530 1320 1320 237

BSP-MT 35 1390 1810 585 1320 1320 286

BSP-MT 45 1455 1820 605 1320 1320 341

BSP-MT 60 1515 1870 635 1320 1320 435

BSP-MT 75 1665 2000 635 1515 1515 562

BSP-MT 95 1715 2000 670 1515 1515 705

Dimensions in mm, Weight in kg

Example: maximum inlet volumetric flow of 360 m³/h at a minimum pressure of 11 bare and 40 °C inlet temperature: 400 m³/h: 0.64 = 625 m³/h – Suitable Model BSP-MT 60.

Minimum operating pressure in bare

Breathing-air system – Inlet temperature in °C

25 30 35 40 45 50

5 0.47 0.46 0.44 0.40 0.36 0.34

6 0.55 0.54 0.52 0.45 0.40 0.38

7 0.63 0.62 0.60 0.50 0.44 0.43

8 0.72 0.70 0.68 0.60 0.54 0.52

9 0.79 0.78 0.75 0.63 0.60 0.55

10 0.87 0.86 0.80 0.65 0.63 0.61

11 0.80 0.79 0.75 0.64 0.61 0.59

12 0.92 0.91 0.89 0.78 0.73 0.67

13 1.03 1.02 1.00 0.91 0.82 0.79

14 1.16 1.15 1.13 1.00 0.94 0.86

15 1.30 1.28 1.26 1.08 1.03 0.99

Correction factor (f) in accordance with the actual minimum operating pressure in bare

Development/Manufacture DIN EN ISO 9001, DIN EN ISO 14001

Quality Assurance

Industrial breathing-airBSP-MT

Breathing-air unit

Medical air

Europe UK USA Australia Europe

EN 12021 BS 4275 ANSI/CGA AS 1715 European Pharmacopia

Carbon Monoxide CO < 15 ppm < 5 ppm < 10 ppm < 10 ppm < 2 ppm < 5 ppm

Carbon Dioxide CO2 < 500 ppm < 500 ppm < 1000 ppm < 800 ppm < 150 ppm < 500 ppm

Humidity H2O < 5 °C * < 5 °C * < 10 °F * < 100 mg/m³ < 15 ppm ** < 67 ppm

Oxygen O2 21 (±1) % 20 – 23 % 21.5 % – 20.8 – 21,1 % 20.4 – 21.4 %

Oil fraction < 0.5 mg/m³ < 0.5 mg/m³ < 0.5 mg/m³ < 1.0 mg/m³ < 0.003 mg/m³ < 0.1 mg/m³

Odours/TastesOdourless/Tasteless

Odourless/Tasteless

Odourless/Tasteless

Odourless/Tasteless



Sulphur Dioxide S02 – – – – < 0.1 ppm < 1 ppm

Nitrous Gases NO/NO2 – – – – < 1 ppm < 2 ppm

Limits for breathing air

* Pressure dewpoint below inlet temperature ; **Corresponding pressure dewpoint -45 °C to -40 °C at 13 bare

All values refer to customary concentration levels present in the inlet air

B

E D

A C

mb air systems ltd

BULBSPMT10-95-02-EN

Your local authorized Parker distributor

© 2011 Parker Hannifin Corporation. All rights reserved.

Product KeySeries Range* Nominal pressure Version Generation Connections* Mains voltage* Controls Options*

K 10 to 95 /16 BP 2 – G 230 M T

Example

BSP-MT 75 with G2" (BSP-P) connections, 230V/50-60Hz Multitronic-Plus controls and mounted dew point sensor ZHM100

K 35 /16 BP 2 – G 230 M

BSP-MT 35 standard version, with G1 1/2" (BSP-P) connections, 230V/50-60Hz Multitronic-Plus controls

K 75 /16 BP 2 – G 230 M T

* variable information

Order No. Suitability maintenance interval Scope of supply

SKK10-K20/BP2/12 BSP-MT 10 to BSP-MT 20 12 and 36 month

Re-set module, Silencer, Filter elements, Pilot-valve


SKK45/BP2/12 BSP-MT 45 12 and 36 month




Re-set module, Silencer, Filter elements, Inlet-, outlet- & Non-return valves, Solenoid-coils





Service-kits: Preventative Maintenance Kits

Order No. Function Suitability Order No. Function Suitability

VASPDP/K1-K95 Dew point measurement BSP-MT 10 to 95 VASVPB/K10-K20/25 Start-up device G1i BSP-MT 10 to 20

VASMBS420 Signal duplicator 4-20 mA BSP-MT 10 to 95 VASVPB/K25-K45/40 Start-up device G1 1/2i BSP-MT 25 to 45

VASFS5/K10-K15 Fine-filtration silencer BSP-MT 10 to 15 VASVPB/K60-K75/50 Start-up device G2i BSP-MT 60 to 75

VASFS5/K20-K25 Fine-filtration silencer BSP-MT 20 to 25 VASVPB/K95/65 Start-up device G2 1/2i BSP-MT 95

VASFS5/K35-K60 Fine-filtration silencer BSP-MT 35 to 60 VASRGR/K10-K95 Purge-air return BSP-MT 10 to 95

VASFS5/K75-K95 Fine-filtration silencer BSP-MT 75 to 95 VASNOZ/K1-K95 Purge-orifice-kit BSP-MT 10 to 95

Accessories

Despacs: Required quantity of adsorption material packs per model for preventative maintenance after 12 months

Pressure vessel Order No.BSP-MT

10BSP-MT

15BSP-MT

20BSP-MT

25BSP-MT

35BSP-MT

45BSP-MT

60BSP-MT

75BSP-MT

95

Dryer (Vessel 1+2)

DESPAC6EF 2 1

DESPAC20EF 1 2 2 3 4 5 7 9 12

Purifier (Vessel 3)

DESPAC3AK 2 3 1 2 2

DESPAC10AK 1 1 1 2 2 4 5

DESPAC4KTY 2 2 3 4 6 7 10 12 18

EMEA Product Information CentreFree phone: 00 800 27 27 5374(from AT, BE, CH, CZ, DE, DK, EE, ES, FI, FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU, SE, SK, UK, ZA)

US Product Information CentreToll-free number: 1-800-27 27 537

www.parker.com


mb air systems ltd

mb air systems ltdCompany Directory:

149 Glasgow Road Wellheads Road Wishaw Farburn Industrial Estate Lanarkshire Dyce, Aberdeen ML2 7QJ AB21 7HG Tel 01698 355711 Tel 01224 723434 Fax 01698 359299 Fax 01224 723545 Fleming Close 8 Burford Way Segensworth East Boldon Business Park Fareham Boldon Hampshire Tyne & Wear PO15 5SB NE35 9PZ Tel 01489 588398 Tel 0191 519 5500 Fax 01489 588381 Fax 0191 537 1105

E-mail [email protected]

www.airwinch.co.uk

engineering solutions

com

pres

sed

airde

sign

pneu

mat

ics

& to

ols

prod

uct fi

nish

ing

serv

ice

offs

hore

lifti

ng

Date post:	03-Oct-2021
Category:	Documents
Upload:	others
View:	5 times
Download:	0 times

Breathing star BSP-MT 1-8

Documents