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Corporate Summary METAX - MetaxUsa – MetaxUsametaxusa.com/docs/CorporateSummaryMETAX.pdf · 2017....

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Corporate Summary www.metaxusa.com © METAX Kupplungs- und Dichtungstechnik GmbH DIE DICHTUNG.
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  • Corporate Summary

    www.metaxusa.com© METAX Kupplungs- und Dichtungstechnik GmbH

    DIE DICHTUNG.

  • www.metaxusa.com

    Mission

    Vision

    Values

    To propose solutions that satisfy the needs of the global industry, give them quality, timely response, cooperation, ethic and innovation.

    Consolidate our spectrum of products and services in the industrial market throw trust, innovation, adaptability and total satisfaction of our clients.

    Cooperation

    Innovation

    Safety

    Reliability

    Support

    Motivation

    Compromise

    Competitiveness

    Ethic

    Willingness to change.

    CENTER OF R&DUnter den Linden 34D-35410 Hungen-Obbornhofen, Germany.

    MAIN OFFICE1500 NW 89 CT Ste 210, Doral FL, USA

    COMMERCIAL OFFICE1000 Ponce de León Boulevard, Ste 208, Coral Gables, Miami FL, USA.

    SERVICE CENTER AND COMMERCIAL UNITNro. A-3, Urb. El Peñonal, Lechería, Edo. Anzoátegui.

    Business' units

    DIE DICHTUNG.

    METAX works with engineering and manufacturing from Hungen – Obboornhofen, Germany.

    It have a big center of R&D where it plans integral tightness solutions given to our clients the

    best of services and with 100% of satisfaction.

  • www.metaxusa.com

    Production Capacity

    7000 Seals /Year

    Business' units

    Membership

    Founded in 1985

    Capital 200 B€

    9001 13485

    C E R T I F I C A D O S

    Poland

    GermanyAustriaSwitzerland

    Arabia

    Africa

    China

    Cuba

    Canada

    Venezuela

    USA

    DIE DICHTUNG.

  • www.metaxusa.com

    Operations and maintenancemanagementWe offer a wide range of services for developers, owners and users. The idea is help them to reduce their operating expenses, optimize asset efficiency and minimize risks.

    The support can be provided in just one contract or in a package adapted to the needs of the client.

    Ÿ Programing and planning of Maintenance

    Ÿ Creation of Maintenance program and

    implementation.

    Ÿ Monitoring based on the condition

    (CBM / PDM)

    Ÿ Development of maintenance procedures and

    plant operation.

    Ÿ Optimization of the inventory of plant

    spare part.

    Ÿ Total productive maintenance (TPM)

    Ÿ Safety practices

    Ÿ Behavioral security

    Ÿ Defect evaluation

    Ÿ Piping Inspection and monitoring

    Ÿ Design and operations consulting.

    Ÿ Technical support and training

    Ÿ Provision of trained and experienced staff

    Ÿ Maintenance support, including predictive,

    preventive and corrective maintenance.

    The programs for develop of Mechanical Integrity

    and Asset Integrity Management (AIM) have

    shown be one of most difficult elements of the

    Process Safety Management (PSM) and that is

    the reason why this activities have to be

    developing and implement in effective way.

    Our staff is expert developing this programs. With a

    huge experience and big skills to help the clients

    and create a program, which besides being

    effective, will be focus and base in a deep

    knowledge of requirements and expectations of

    the client. To achieve this we have the followings

    methodologies:

    Inspection management

    Risk-Based analysis

    Integrity of Operation Windows (IOW)

    Control and Management of corrosion

    Besides, we got the ability to applied metho-dologies designed for risk assessment of assets which ensure proper management of risks related with the process, protection system and instrumentation. This makes the system stronger from the point of view of operational safety:

    HAZID - Hazard Identification.

    HAZOP - Hazard and Operability Studies.

    QRA - Quantified Risk Analysis.

    PHA- Process Hazard Analysis.

    SIL- Safety Integrity Level.

    LOPA - Layer of Protection Analysis.

    Process Safety Engineering

    DIE DICHTUNG.

    Business' units

  • www.metaxusa.com

    The Reliability and total quality management of

    assets is fundamental to determine general

    performance and most of cases represent an

    element more critical than integrity.

    Techniques of reliability are used to design and

    maintain the assets. The Idea is optimize relation

    between reliability expenses and operating

    expenses, while Total Quality describes a mana-

    gement approach to successful in long term, all this

    trough client satisfaction. In an effort of the TQM, all

    members of organization participate with improves

    of process, services and labor culture.

    We have a wide experience in several reliability

    techniques and total quality management. Among

    others, we can mention:

    Ÿ Reliability Availability and Maintainability (RAM).

    Ÿ Reliability Centered maintenance (RCM).

    Ÿ Failure Mode Effect and Criticality Analysis

    (FMECA).

    Ÿ Criticality Analysis (CA).

    Ÿ Failure Reporting Analysis and Corrective Action

    System (FRACAS).

    Ÿ Root Causa Failure Analysis (RCFA).

    Ÿ Failure Mode Effect Analysis (FMEA).

    Ÿ Loss of Coolant Accident (LOCA).

    Ÿ Benchmarking and KPI & Balance Scorecard.

    Ÿ Lean Manufacturing.

    Ÿ Kaizen.

    Ÿ Six Sigma.

    We are able to teach courses for projects mana-

    gement, operation, maintenance and integrity of

    assets. Our teachers have wide experience in

    university teaching and oil-gas industry.

    We train people in English or Spanish at the same

    time using simultaneous translation. Courses can

    be custom and created according to client's needs.

    Our training program is design to:

    Skill Developments

    Development and Teamwork

    Creation and Development of Skills

    Our range of training services covers the following

    areas:

    Ÿ Projects Managements and Engineering

    Ÿ Operation and Maintenance

    Ÿ Reliability

    Ÿ Quality

    Ÿ HSSE

    Ÿ Integrity of assets

    Reliability and Efficiency

    Training and Development

    DIE DICHTUNG.

    Business' units

  • www.metaxusa.com

    DIE DICHTUNG.

    Systems and Technologies

    Our company have the ability to realize all kind of

    technologies adaptations. Our experience gives us

    strength to interacting with actual trends and to

    challenge the new technologies proposals.

    We cover a broad range, we can mention:

    Ÿ Design and selection of high pressure water

    injection systems (portable and permanent) to

    maintain reservoir pressure.

    Ÿ Design and selection of seal systems for

    injection pumps and gas compressors in

    complex applications.

    Ÿ Selections of turbomachinery (Pumps,

    Compressors, Gas and Steam Turbines,

    Chemical Injection Systems) for standard

    services and complex systems.

    Ÿ Monitoring of turbomachinery through

    performance variables (Vibration, Lubrication,

    Temperature and Ultrasonic).

    Ÿ Design and selection of sour gas compressors

    with high percent of Hydrogen Sulfide and CO2

    for injections in reservoirs of condensate and

    oil at very high pressure. (

  • www.metaxusa.com

    DIE DICHTUNG.

    METAX Application and Competence

    Why METAX?Our sealing solutions begin with a precise analysis of the affected operational process.

    We are called to this analysis and considers 4 keys aspects: “UNDERSTANDING THE INFLUENCES”

    Sealing work

    Understanding The influences

    Operating mode

    Technical data of

    operation

    Cost efficiency

    1Assembly

    Disassembly Service

    2

    34

    Sealing solutions

    In METAX we make unique designs with high durability and trust, adhering

    to all international quality standards.

  • www.metaxusa.com

    DIE DICHTUNG.

    Our Main Products

    Mechanical seals

    Supplysystem

    Lip seal system

    Couplings

    Sealing elements

    Mechanical seals of cartridges

    Static Seals

    System

    Hinged spherical plain bearings

  • www.metaxusa.com

    DIE DICHTUNG.

    Brands and Specialized Technologies

    METAX have created the only sealing system for statics equipment which efficiently supports environment variables: Pressure, Temperature and Vibration.

    System are composed by:

    1. Tensioning elements:Ÿ Adapted to the physical behavior of the flange

    before operational variables.Ÿ Adapted to the conditions and specifications

    of client.

    2. PackingŸ Builder according to client specifications.Ÿ Adapted to the operating conditions. Ÿ Calculated according to the test and

    operating conditions.

    3. BoltsŸ High-strength materialsŸ Anticorrosive materials (On request of the client).Ÿ Anti-fatigue effect.Ÿ Security certificate DIN 2505.

    This spring-loaded sealing system for flanges connec-tions are preferably used for the solution of frequent leaks. In function of needs and emergencies of our clients.

    Production times can be accelerated.

    Static seals system

    Elements to compensate for the effects of dilationAdditional components are used to maintain the sealing

    pressure even under changing operating conditions and to

    compensate settling phenomena of the seal and ageing of the

    whole sealing system: Clamping rings with elasticity much

    higher than the overall elasticity of the remaining sealing

    system.

    Improved flange sealing systemsby METAX technology

    Components of the sealing system

    Carrier seal ring

    Nuts

    Bolts Spring washers

  • www.metaxusa.com

    DIE DICHTUNG.

    Our Main Markets

    Chemical Industry Petrochemistry

    Soft drinksand Beverages

    Hydraulic stationary and mobile

    Food Industry

    Mining

  • www.metaxusa.com

    DIE DICHTUNG.

    Our Services

    Maintenance management

    •Optimization process of Inspection, Planning, Programming, Execution and Quality control of

    maintenance value chain.

    Reliability Engineering

    •Probabilistic fault analysis (Weibull).

    •Analysis of root causes of failures.

    •Analysis of modes and effects of failures (AMEF) and Maintenance applications focused on

    Reliability (MFR).

    •Developed of key performance indicators.

    •Lean Six Sig Applications to reduce waste and variability of works processes.

    •Life cycle cost management programs.

    We count with a department of strategic support for solution design and departments of projects administration specialized in:

  • www.metaxusa.com

    DIE DICHTUNG.

    Our Experience

    Client CASE 1

    PDVSA - PETROPIAR PETROPIARJoint Venture dedicated to exploration, extraction, recollection,

    transport and hydrocarbon storage in the Orinoco's oil girdle,

    Venezuela. His property is shared by Chevron (30%) and

    PDVSA (70%).

    •Problematic: Leak of oil with density 16® API, high failure rate.

    •Plant: Heavy crude improver PETROPIAR, Barcelona-Venezuela

    •System / Process: - Feed of CDU plant Atmospheric Tower.

    •Equipment: Bomba 61-P-001A.

    •Solution: - Pressure element relocated to avoid contact with product.- Robustness in the rings and Change of Plan API.

    Cliente CASE 2

    PDVSA - PETROCEDEÑOOil operator, is a Joint Venture. His property is shared by PDVSA

    (60%), TOTAL from France (30.3%) and STATOILHYDRO from

    Norway (9.7%). Is dedicated to exploration, extraction,

    production, improver and commercialization of oil.

    PETROCEDEÑO

    •Problematic: Leak of liquid sulfur during start and operation of

    equipment due to bad design of old mechanical seal. Product was

    in direct contact with metal bellows, because of this solidified sulfur

    particles was on bellows spaces, this situation prevented the

    removal of sulfur particles even when the seal was hot.

    Same particles caused a block between bellows cavies generating

    the opening of the primary seal ring.

    •Plant: Heavy crude improver PETROCEDEÑO, Barcelona-Venezuela.

    Solid managements. .

    •System / Process: -Pump system in export lines of liquid sulfur.

    •Equipment: Liquid sulfur export pump 08-P-6001 A. •Solution: -Implementation of seal system with support plan API.- Installation of a local temperature gauge.

  • www.metaxusa.com

    DIE DICHTUNG.

    Client CASE 3

    TOTAL LEUNA RefineryTOTAL is in Leuna, Germany. Is one of the most modern

    refineries in Europe. Produces a wide range of products as

    Gasoline, Diesel, Fuel oil, LPG, Naphtha, Aviation fuel, Bitumen

    and Methanol. Is the largest producer of Methanol in Germany,

    methanol is an important raw material for chemical industry.

    This refinery is a plant of 235 kilo barrel (kBOE) per day. Is

    capable to produce 3 million ton of gasoline.

    Client CASE 4

    CR Refinery Czech Republic

    •Problematic: Internal and external tightness failure during start and operation of equipment. •Plant: Hydro process.

    •System /Process: Steam stabilizer.

    •Equipment: 641 W1021 ABCDEF.

    •Solution: METAX Seal system: spring-loaded, anti-fatigue bolts,

    carrier seal ring and installation with a different torque.

    Ceska Rafinerska, now call Unipetrol RPA, is one of main

    Czech producer of raw material for refinery, petrochemistry and

    agrochemical. The company supplies mainly motor fuels to the

    market, fuel oil, bitumen, liquefied petroleum products,

    hydrogenated petroleum, other refinery products, olefins and

    aromatics, agrochemicals, carbon black, polyolefin (high

    density polyethylene, Polypropylene).

    •Problematic: Fuga en las bridas en el momento de parada y arranque operativo.

    •Plant: Sulfur plant H2S.

    •Systema /Process: Hydrogen line.

    •Equipment: Reactor 1320-R02.

    •Solution: METAX Seal system: spring-loaded, anti-fatigue bolts,

    carrier seal ring and installation with a different torque.

    Our Experience

  • www.metaxusa.com

    DIE DICHTUNG.

    Germany

    Nigeria

    Malaysia

    Switzerland

    Austria

    Turkey

    Hungary

    Germany

    Germany

    Iran

    Venezuela

    Shell

    Schell

    Petronas

    Varo

    OMV

    SOCAR

    MOL

    Holborn

    MIRO

    Assaluyeh

    PDVSA-Petrocedeño

    Countries Refiney

    Venezuela PDVSA – PetroPiar

    Benefits of METAX Mechanical Seal:

    Fault log: Recording information in the field associated to the operational conditions and client needs.

    Specialized support: Our specialized staff generate an evaluation matrix with the purpose of offering best solution.

    Continuous improvement: Due to failures in the cooling system of mechanical seal, our specialists modifying the API 52 Plan for API 53A Plan, this change improve lubrication of faces inside the mechanical equipment.

    Innovative processes: Due to constant advice and supervision to our customers, our specialized staff currently proposes an improvement to the cooling system of the above mechanical seal, this because there were major changes in cooling water conditions.

    Global Applications

  • www.metaxusa.com

    DIE DICHTUNG.

    Clients

    Allessa Chemie GmbH

    BASF Schwarzheide GmbH

    BAYERNOIL Raffineriegesellschaft mbH

    BP Gelsenkirchen GmbH

    OMV Refining & Marketing GmbH

    Polski Koncern Naftowy ORLEN S.A.

    Zaklady Chemiczne Rokita S.A.

    Germany

    Germany

    Germany

    Germany

    Austria

    Poland

    Poland

    AllessaChemie GmbH

    Tamoil Collombey

    Total Leuna

    Refinería Statoil

    Refinería CR Litwinow

    Petropiar - PDVSA

    Petrocedeño - PDVSA

    CR

    Poland

    Switzerland

    Germany

    Norway

    Czech Republic

    Venezuela

    VenezuelaPETROCEDEÑO

  • www.metaxusa.com

    DIE DICHTUNG.

    Unter den Linden 34D-35410 Hungen-Obbornhofen, Alemania.P. +49 176 6091 1996

    1500 NW 89th CT, Ste 210,Doral FL, 33172.P.+1 786 6158016 / C. +1 786 299 7209

    Casa Nro. A-3, Urb. El Peñonal, Lechería, Edo. Anzoátegui.Telf.:+58 281 281.61.57


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