Page 1 of 16 STANDARD OPERATING PROCEDURE CUSTOM EYELET MACHINE 3/6/8MM Created by : Julian Kalac Revision Level 1 Department PACKAGING Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac GENERAL SAFETY 1. PERSONAL PROTECTIVE EQUIPMENT 2. EMERGENCY In case of an emergency, stop the equipment by pressing the red emergency stop button (see picture). All employees should be familiar with the location of the emergency stop buttons on the equipment they operate. Scope: The purpose of the procedure is to illustrate how to SET-UP AND RUN the Eyelet Machine Safely and Efficiently, while minimizing machine downtime during changeovers. Emergency Stop “E-Stop” Button 3.6mm 9.6mm “SMALL” “LARGE” eyelets Die sets and Drums are labelled “LARGE” &“SMALL” SAFETY SENSOR AND GUARDING
Transcript
Page 1 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
GENERAL SAFETY 1. PERSONAL PROTECTIVE EQUIPMENT
2. EMERGENCY
In case of an emergency, stop the equipment by pressing the red emergency stop button (see picture).
All employees should be familiar with the location of the emergency stop buttons on the equipment they operate.
Scope: The purpose of the procedure is to illustrate how to SET-UP AND RUN the Eyelet Machine Safely
and Efficiently, while minimizing machine downtime during changeovers.
Emergency Stop “E-Stop” Button
3.6mm 9.6mm “SMALL” “LARGE” eyelets
Die sets and Drums are labelled “LARGE” &“SMALL”
SAFETY SENSOR AND GUARDING
Page 2 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
3 STEP SETUP OF MACHINE
1-Release spring, depress the track
switch and remove the eyelets from the
track
2-Remove the spring loaded clamp and drum
Track switch & spring
3-Quick release spring loaded clamp 5 MIN SETUP
CHANGEOVER
Quick Connect Drum
Page 3 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Place the material flat onto the table
& align with the ruler and back stop
Adjust the back stop
position for depth
Easy Die changeover
2-OPERATION
SPRING LOADED WASHER ARM
Page 4 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
GOOD ROLLOVER QUALITY
Page 5 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
MATERIAL –EYELET IDENTIFICATION
COLOR CODED MATERIAL BINS FOR DIFFERENT SIZES
Page 6 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
3-TROUBLESHOOTING:
Page 7 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Page 8 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Page 9 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
FLYWHEEL BRAKE HOOPPER DRUM
MECHANICAL TRACK
Page 10 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Page 11 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
B-01 Pedal Support
B -02 Lower Treadle Rod
B -03 Connector
B -04 Upper Treadle Rod
B 05 Pedal
B -06 Frame
B -07 Pedal Bolt
B -08 Spacing Washer
B -09 Working Plate
B -10 Hollow Inner Screw
B -11 T-Sleeve
B -12 Die Set
B -13 Ring Nut
A-10 Motor Plate
A-14 Motor
A-15 Flywheel Cover
FINAL ASSEMBLY PARTS
Page 12 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
HOPPER COMPLETE SET EXPLODED VIEW
Page 13 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Page 14 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
Page 15 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
SUGGESTED PREVENTATIVE MAINTENANCE FREQUENCY
Page 16 of 16
STANDARD OPERATING PROCEDURE
CUSTOM EYELET MACHINE 3/6/8MM
Created by : Julian Kalac Revision Level 1 Department PACKAGING
Date Created July 13, 2015 Revision Date: N/A P.Eng Julian Kalac
