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432
The Significance of Dilatancy to In Situ Bed Preparation
Keith Britton
Consultant
5718 McKinley St.
Bethesda, MD 20817, USA
ABSTRACT
It is noted that longstanding problems exist in the fragmentation field.
Dilatancy is briefly described and evidence presented from in situ blasts
and computer modeling to establish it as the common factor to our old
difficulties. It is shown to be important both to the early phenomena of
the fragmentation process and to the later behavior of the moving rubble.
Implications for blast design are discussed, with examples, and it is
shown that success with uniform fragmentation is unlikely. Implications
for computer modeling are discussed.
INTRODUCTION
Despite generations of effort, blasting remains nearly as much- art as
science. Notably, aspects of seismic radiation defy satisfactory
explanation. The most successful approaches to design and analysis have
been semi-empirical and thus hazardous or inapplicable for unusual
situations. Similarly, and arguably, progress in the computer modeling of
fragmentation has faltered short of the level needed for real success in
retort blast modeling. It seems that we cannot achieve truly physics
based approaches. Is there some missing factor? It seems likely, and it
has been hypothesized that the candidate is dilatancy [1] .
Dilatancy is the tendency to volumetric increase on shearing of
brittle materials. It occurs during shear: at touching rough fracture
surfaces; where such surfaces are separated by a zone of rotating
particles; as a consequence of both slip and rotation in less well defined
distortion zones of fragment assemblies. Volume increase is not isotropic
and gives rise, where resisted, to powerful and strongly directional
compressive forces. This is commonly met with as the so-called "internal
angle offriction"
of materials. Figure 1 illustrates the phenomena.
There is no rate dependency, and fragment scale may vary from sand (the
scale at which dilatancy was originally described) to jointed rock.
Fractured rock forms the limiting case of a dense assemblage. (The
initial action of blasting is to fracture, fragmentation is the subsequent
process which separates a fractured mass into individual particles.)
433
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Figure 1 Schematic Representation of Dilatancy Effects
Two cases are important to blasting for in situ beds, the dense case
of very early fragmentation and the diffuse case where rubble with a
significant void fraction is sheared while constrained. The former occurs
where rock is forced to fail by the immediate action of explosives and
also where large masses are made to separate from the parent rock as an
indirect consequence of blasting. The latter occurs where there is
significant rubble motion. The dense case is of interest partly because
dilatancy forces may greatly modify or even inhibit the course of the
fragmentation process, and partly because, if the strain rate is high, the
forces may cause radiation of powerful seismic waves. The diffuse case is
of interest for its effect upon the ultimate bed permeability.
THE DENSE CASE EVIDENCE /
Otis Walton, of Lawrence Livermore National Laboratory (LLNL) ,
realised the significance of dilatancy for the dense case on the basis of
model behavior; if dilatancy was not permitted for polygonal particle
models, then simulations "hungup"
for lack of space for rotations and the
principle had to have physical meaning. It was discovered independently
by the author during analysis of data from Geokinetics Inc. (GEO) retorts
R27 and R28. The key evidence lay in the seismic records [1] . Soliton
waves dominated the longitudinal axis vibration for both shots, also the
transverse for R27. They were not present on the vertical axis and were
temporally separate from wave trains directly generated by the explosives,
lagging their inception by more than 100 ms. After elimination of all
other hypotheses, the following was left as an explanation:
The initial action for both rounds was to rapidly fire interlaced
arrays of charges (50-80 tonnes explosive) to evenly load the underside of
a notional rectangular slab of overburden (about 100m x 45m x 20m thick)
and so put it into vertical ballistic motion. The initial response at the
edge of the slab was elastic distortion. But when the elastic limit was
exceeded, brittle failure occurred, with consequent fragmentation and
development of shear between the rising slab and the surrounding parent
rock. Since volumetric increase was resisted, a large dilatancy force
434
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Figure 2 Simulation of Retort Overburden Displacement
435
developed normal to the vertical shear plane, radiating a compressive
pulse. As the slab continued to rise, withdrawn wedge action provided
void and the system relaxed. The radiated wave was, therefore, soliton in
character and temporally related to the rock mechanics phenomena rather
than that of the explosives proper. It had no vertical component and was
radiated as a well defined plane wave. A seismometer positioned nearly
normal to the long side of a slab saw only a longitudinal disturbance;
one somewhat off axis saw both longitudinal and transverse components.
The configuration (simplified) was modeled by Otis Walton using the
LLNL DIBS computer code [1-3]. Figure 2 shows the configuration at
various times. An initial impulse is given via the lowermost block.
Velocity vectors are initially vertical or divergent. They are then
pinched together in reaction to the dilatancy force, which is radiating a
lateral compressive pulse. (The surface displacement at this point
corresponds well to the field data at peak wave amplitude.) Vectors
quickly straighten with continued displacement and system relaxation.
THE DENSE CASE - THE IMPLICATIONS
The most obvious consequence of sudden dense case dilatancy is
seismic wave radiation. Such waves differ from those directly generated
by the explosive. They originate later and in the burden rather than from
the shotpoint. They are directional rather than isotropic, so their
position and decay cause anomalies in the radiation pattern. They tend to
present a compressive wave soliton character. Frequency tends to be much
lower, but the amplitude be greater by a factor of five or more. The
last is obviously a concern for the design engineer who is constrained by
proximity to sensitive structures, surface or underground, or potential
for misfires from charge cutoffs due to ground movement. Also obvious is
the potential for research use of the waves as diagnostic or quantitative
measures of hitherto inaccessible phenomena internal to the failing mass.
For the explosives engineer, some design details deserve review. Any
shear zone will exhibit dilatancy effects. The situation is worse at the
toe of a vertical slabbing blasthole than for the column portion; the
shear is very rapidly relieved for the latter, in situ vertical stress is
not a factor and surfaces are not curvilinear. Long columns with light
burdens thus radiate less than short, and "widespacing"
designs work well
because of both increased burden per unit area sheared and wider breakout
angle. Single charge breakage tends to be curvilinear or limited extent.
Their dilatancy caused waves are, therefore, likely to be indefinite in
origin and to tend to decay by spherical divergence. Interacting charges,
especially arrays, have much more opportunity to develop larger and planar
zones of shear. (Note that delay precision may not suffice for Shockwave
interaction, but firing times still may be close enough for geometric
cooperation in burden displacement.) Radiation may thus include strong
plane waves which initially decay only by absorption and diffraction.
Further, the greater the effective precision, the greater the effect; the
larger the radiator, the more efficient the source for long wavelengths.
Related to this are rock mechanics effects as in the GEO rounds.
436
-
f T-
0.5 '.AA
Figure 3 Modeling of a Retarc
(The simulation is of the SULKY
event (1965) , illustration from
Reference 4. A retarc is a
permanent mound produced by a
charge buried too deeply to
crater. )
In general, clamping effects are more serious than seismic ones. As
compressive forces from dilatancy develop, muck motion is affected. At
LLNL, for instance, modeling [4] shows this to effect a straightening of
initially divergent motion vectors to produce the raised rim of the
nuclear retarc of Figure 3. With increasing confinement, the forces may
dominate, increasing the required specific charge for breakage by a factor
of up to five (e.g. ditch blasting [5]) or else causing the fractured rock
to totally "freeze". A nasty feedback situation occurs as the specific
charge is reduced towards the limit charge for breakage. As the breakout
angle diminishes, shear and hence dilatancy forces increase. They act
increasingly to clamp rather than expel the burden and a drasticallylarger proportion of the available energy is radiated as seismic waves.
Increasing the specific charge initially improves all aspects, but
further increase may become counter productive. Probably rotations within
an excessive shear zone consume too much void. (An extreme example is the
Coromant tunneling cut, which freezes if overcharged. [6] ) The trend is
apparent in less confined cases too, though leading to poor fragmentation
control (excess fines or microcracking) , backbreak and misfires rather
than freezing. Current thinking in the mining industry is to attempt to
improve results by minimizing energy while controlling pulse waveform.
Air decking and ISONAL[7] offer subtly different results than does simple
charge reduction; long duration, low amplitude pulses cause less local
crushing but greater effect at a distance.
Orientation becomes important for formations with a pronounced
fracture bedding/jointing lattice. Where slip on planar fractures can
contribute to loosening, dilatancy effects are modified. Both the
orientation and spacing of the lattice need to be considered when
evaluating a lithology for in situ processing, and the lattice dimensions
may render test blasting at reduced scale misleading or pointless. Early
GEO retorts were not orientated to the jointing and failed to properly
break overburden despite presplits. Accurate alignment cured the problem
and presplits were not necessary. Similarly, early workers at Anvil
Points were able to document the extra cost of advancing a face downdiprather than cross-
or updip. In the first case, block rotations were
437
avoided, in the second, the ramp effect of the beddings increased the
vertical clamping force at the toe for the bad case. Often, quite minor
geometric rearrangements can have significant effect, notably in approach
to precision alignments, and such can often be enhanced or inhibited by
adjustingcharge cooperation by repositioning or timing change.
Void requirement is an important economic and technical factor for in
situ processing. It determines the fraction which must be mined out for
Modified In Situ (MIS) approaches and the degree of surface uplift needed
for those of the GEO type. Previously, it was assumed that the overall
void percentage would simply be mechanically imposed by the mining or
lifting scheme. It may now be seen, however, that the intrinsic dilatancy
characteristics of the particular oil shale are a factor. In principle,
Green River oil shale may be significantly distorted, with slippage on the
bedding/jointing lattice, without much dilation, but similar distortion
for New Albany Shale would require much more void space. The latter can
now be seen as intrinsically poorly suited to in situ processing by the
methods developed for the former, or for that matter, by any approach
which disorders the bed. All is not yet lost, however.
For oil shales with retorting characteristics suited to in situ
processing with a very low void percentage (low thermal swell, not
intumescent, low pour point oil) , the possibility remains of the invention
of some novel blast design which retains order in the bed while separating
the fragments sufficiently to introduce permeability. Possibilities do
come to mind, modified cratering designs, controlled subsidence etc. But,
though we are now better placed to evaluate them than we were, all appear
exotic relative to established technology, and all seem likely to suffer a
high bed pressure drop (which might be minimized with a high degree of
passage linearity) . A further interesting alternative exists, however,
that of simply making a bad retort bed. Previously, it had been
considered that only liquid fuel production was useful but, if recovery is
not so optimized and instead the burn is run as a gasification, then a
much higher degree of heterogeneity may be tolerable.
THE DIFFUSE CASE
Again, there was parallel independent but convergent progress from
field data and computer modeling. The author studied some dozens of cores
taken through the rubble of in situ retorts. Material remained ordered
(though fractured) with but little dilation, or was randomized with high
percentage void. Breakage was clearly bimodal, implying that a mechanism
ensured that the lower void limit for randomized material was greater than
the maximum for ordered material, all available void being redistributed
to the two fractions. Where the disordered zone was thin, comminution was
marked. The explanation was forthcoming from computer modeling work at
LLNL investigating the phenomenology of flow in granular materials.
Several models have been used at LLNL to study granular flow[8] .
(This differs from the quasi-static case more commonly studied in soil and
rock mechanics. The distinction is analogous to that between study of the
viscosity of a fluid versus the shear strength of a solid.) The relevant
insights were derived from models where the particles were simplified to
438
uniform disks or spheres. Assemblages were sheared and the particle
motions studied, available void, friction and other factors being varied.
Salient findings for disks were as follows: at moderate void percentages,
particles settled into two populations, regular arrays with little
relative motion and separating, turbulent, high void zones of rotating
particles; 20% seemed to be a critical void percentage; forces were
non-linear, increasing sharply as the void approached 20%. Limited work
was performed with the 3-dimensional case of spheres, but it was possible
to provoke a similar"crystallization"
bounding a turbulent region.
Dilatancy effects are limited with these simplifications to effects
from the dynamic turbulent rotations (projected particle dimensions do not
change with rotation) . Presumably, use of polygonal particles would have
affected results, but primarily regarding the low void zones. (The
simplified shapes coulu"crystallize"
to a tight and regular packing; the
polygonal equivalent is preservation of an original order.) Further, and
as seen in the cores, comminution may become pronounced in the rotational
shear zone. This may act simply to conserve available void where the zone
is thin. It becomes important in thicker zones for shales like the New
Albany (which breaks in a very brittle, glassy manner with conchoidal
facets and feather edges) ,if the fines produced greatly affect
permeability. In short, the message from our new understanding of
particle flow dilatancy is depressing; any attempt to produce uniform
fragmentation and permeability at moderate void is doomed by physical law.
The best we can hope for is some scheme of controlled heterogeneity.
COMPUTER MODELING
Dilatancy has indirect significance as a factor in the computer
modeling of fragmentation. It has been shown that the phenomena observed
at the GEO site can be implied from theresults'
of simulations using a
comparable geometry. It has also been noted that phenomena observed
during the modeling of shearing flow corresponds strikingly to that
implied from the rock rubble of actual retort shots. But this is true
only for models where dilatancy effects are permitted or are minimal due
to the degree and type of simplification. In other cases, model behavior
may be unrealistic. Figure 4, output of the BLOCKS code of Sandia
National Laboratory [9] , would be rejected out of hand by anyone familiar
with crater blasting. (The upper surface of the burden is concave, for
instance, where it should be convex.) On the other hand, their grossly
simplified codes BUMP and CAROM produced quite plausible output. Such
are useful, but they do not take the place of more capable models like the
DIBS code, which produced Figure 3. Complex modeling has been mostly the
province of supercomputers and the national Laboratories. Model and code
development and 3D versions will probably remain. so, but 32 bit personal
computers are now capable of running codes of the caliber needed by blast
design engineers. Without such support, the subtleties, complexities and
opportunities presented by dilatancy will be hard to handle.
439
Figure 4 Cratering Simulation
- Without Dilatancy Capability
(Output from BLOCKS code. Code
was written after DIBS code but
is not now in use.)
CONCLUSIONS
It is concluded that: consideration of dilatancy effects is needed for any
future in situ blast design; dilatancy will be a limiting factor for some
approaches; uniform fragmentation at medium void is a mirage; inclusion of
dilatancy is a requirement for any physics based fragmentation model, but
that such is both practicable and sufficient to finally advance the
modeling art to a level of real usefulness to the blasting engineer.
REFERENCES
1 Britton K. and Walton O.R. (1987) "Brittle Fracture Phenomena - An
Hypothesis"
Proc. @nd Int. Symp. on Rock Fragmentation by Blasting
Keystone, CO (Soc. Exp. Mech., Bethel, CT) pp 16-29
2 Walton O.R. (1980) "Particle Dynamics Model cf GeologicalMaterials"
Lawrence Livermore National Laboratory, Rept. UCRL-52915
3 Walton O.R. (1982) "Explicit Particle Dynmics Model For Granular
Materials"
Proc. 4th Int. Con. on Numerical Methods in Geomechanics Vol 3,
Z. Eisenstein, ed. A.A. Balkema, Rotterdam, 1982 pp 1261-1268
4 Butkovich T.R., Walton O.R. and Heuze F.E. (1988) "Insights in
Cratering Phenomenology Provided by Discrete ElementModeling"
UCRL-97338
Preprint of paper for presentation at 29th U.S. Symp. on Rock Mechanics,
Minneapolis, MN, June 13-15
5 "Blasters' Handbook"
1977 E.I. Du Pont de Nemours, Wilmington, DE
pp 427-428
6 Langefors U. and Kihlstrom B. (1963) "The Modern Technique of Rock
Blasting"John Wiley & Sons, New York
7 Nielsen Kai and Heltzen Anders M. (1987) "Recent Norwegian Experience
with Polystyrene DilutedANFO"
Proc. @nd Int. Symp. on Rock Fragmentation
by Blasting Keystone, CO (Soc. Exp. Mech., Bethel, CT) pp 231-238
8 Walton O.R. and Braun R.L. 1987 "Viscosity, Granular-Temperature, and
Stress Calculations for Shearing Assemblies of Inelastic, FrictionslDisks"
J. Rheology, 30 (5) pp 949-980
"Stress Calculations for Assemblies of Inelastic Spheres in UniformShear"
Acta Mechanica 63 pp 73-86
9 Taylor L.M. (1983) "Blocks: A Block Motion Code for Geomechanics
Studies"Sandia National Laboratories, Albuquerque, NM SAND 82-2373