DMU 80 P / FD duoBLOCK DMU 100 P duoBLOCK DMC … · DMU / DMC P / U / FD duoBLOCK ... data and...

www.dmgmori.com

Universal milling machines for five-sided / five-axis machining

DMU / DMC duoBLOCK®

World premiere

4th Generation duoBLOCK®

DMU 80 P / FD duoBLOCK®

DMC 80 U / FD duoBLOCK®

DMU 100 P duoBLOCK®

DMC 100 U duoBLOCK®


DMC 125 U / FD duoBLOCK®


02

DMU / DMC P / U / FD duoBLOCK® series

The new benchmark in five-axis machining.

Applications and parts

Highlights

Control technology

Overview

Technical data

AutomotiveSteering knuckles for Infinity

Red Bull Racing Formula 1 cars

Five-axis machines in the highly stable duoBLOCK® design with 30 % more precision, performance and efficiency allow the highest machining performance and maximum precision with high dynamics. From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements for surface quality such as in tool and mould making, the 4th generation duoBLOCK® machines provide optimal machining conditions.

03

Tool and mould makingTube mould

Energy technologyDrill head for the oil and gas drilling sector

AerospaceChassis components

Machine constructionMould carrier for PET bottles

30%

30%

30%

04


Highlights

Control technology

Overview

Technical data

With the new duoBLOCK® series, every component becomes a masterpiece. Comprehensive cooling and the optimised stiffness of the new, redesigned duoBLOCK® concept are the basis for the highest possible levels of precision and machining performance.

The stiffness of the highly stable and precise duoBLOCK® concept has been improved by 30 %. The new, innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements.

Please note: The resaults of machining and performance trials given in this catalogue are examples. The results may vary slightly due to the site conditions and cutting conditions.

4th Generation duoBLOCK® – added value for you

Unique!

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m o re e f f i c i e n t

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Unique

Precision

+ 30 % greater precision

+ Full cooling of the axis drives with the precision package

+ Comprehensive cooling measures

+ Significantly improved temperature response

+ SGS: Spindle Growth Sensor

Performance

+ 30 % more overall stiffness

+ powerMASTER 1000 motor spindle rated at 1,000 Nm and 77 kW

+ 5X torqueMASTER® rated at 1,300 Nm and 37 kW

+ Table with 76 % greater stiffness

+ 50 mm diameter ball screw

+ 55 mm wide linear guides

30%

30%

30%

05

4th GenerationduoBLOCK®

Precision Performance Efficiency CELOS®

m

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more precise

m o re e f f i c i e n t

s tronger

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Efficiency

+ 30 % lower energy consumption

+ Lower space requirements, extremely compact wheel magazine with short tool replenishment time

+ High machine availability

+ Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility

+ B-axis: improved interference contour, higher stiffness!

CELOS®

+ CELOS® from DMG MORI enables consistent administration, documentation and visual-isation of order, process and machine data

+ CELOS® can be extended with apps and is also compatible with your company’s existing infrastructures and programmes

06


Highlights

ê Precision

Control technology

Overview

Technical data


The masterpiece. Always precise!

The entire feed drive is cooled

Comprehensive cooling measures achieve the highest long-term accuracy and precision. With the precision package, the entire feed drive is cooled and the machine bed is tempered, resulting in up to 30 % higher component precision.

Standard cooling measures

Headstock

Motor spindle B-axis motor A-axis gears and motor B-axis planetary gearing

NC rotary table

C-axis motor C-axis gears

Basic construction

Y- / Z-axis motor X- / Y- / Z-feed axes: Ball screw, bearing X- / Y- / Z-linear guideways

Symmetrical column cooling with cooling bars on the column

Cooling profiles on the machine bed Carbon fibre-mounted Y measurement system Machine bed rinsing (KSS)

30%

07


Precision package with coolant

temperature control(optional)

X- / Y- / Z-ball screw nut

X-axis motor** As standard with the DMU 160 P / FD

Cooling profiles in the X axis (3 ×)

Thermoshield

duoBLOCK® 4th generation

duoBLOCK® 3rd generation

Competition

30 % improved temperature stabilisation

thanks to more intensive cooling measures

76%

12% 20%

3

4

08


Highlights

ê Stiffness / Performance

Control technology

Overview

Technical data


The greatest stiffness for maximised machining performance!


B-axisnc rotary taBle

Premium class!

machine structure

The overall stiffness of the highly stable and very precise duoBLOCK® concept has been improved by over 30 %. The structure of the basic design has been optimised further using FEM calculations and the components have been strengthened.

With the powerMASTER 1000 motor spindle, this results in maxi-mum stiffness and machining performance with 1,000 Nm of torque.

Increased structural

stiffness up to:



Competition

130%

1

2

4

5

09

1 Optimised component structure

12 % higher stiffness thanks to an elevated column with a wider support

2 Size 50 ball screw in all axes

Large drive systems and internally cooled ball screws as standard

3 Size 55 linear guides in the Y-axis

Wide linear guides for a maximum table load of 4,500 kg

4 Larger YRT bearing in the B- and C-axis

Improved stiffness thanks to the larger bearing diameter

5 Optimised three-point support

100 mm wider supporting area

powerMASTER 1000

powerMASTER 1000

130 % increase in torque



Competition

45 kW 100%

580 Nm 100%

54 kW 40%

77.5 kW 15%700 Nm 40%

1,000 Nm 15%80

50

40

15

1,000

700

600

100

Torque(Nm)

Spe

ed(r

pm)

Power(kW)

20 740

3,00

0

9,00

0

powerMASTER SK50 / HSK-A100* motor spindle

9,000 rpm / 77.5 ** kW / 1,000 ** Nm

* optional, ** 15 % DC (2 min)

0 K

WH

5

10

15

21

25 KW

H

30%

10

706

6.2

m2

3.7

m2


Highlights

ê Efficiency

Control technology

Overview

Technical data


The new duoBLOCK® series reduces energy consumption by up to 30 % thanks to its intelligent accumulators and, due to its maximised availability, provides the ideal conditions for efficient production. The new, most compact tool magazine on the market significantly reduces the footprint, and optimal accessibility offers the ultimate in ease of maintenance.


Manufacture more efficiently!

Save energy with efficient features

energy s av ing



* Energy required for the complete machining of a component on the duoBLOCK®

Ch

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yo

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KSS

SyS

tem

Coolant unit main Spindle

miSCellaneouS

11

706

6.2

m2

3.7

m2

The duoBLOCK® has always been the benchmark for optimised accessibility and large working volumes that are open on three sides. The large doors allow quick and ergonomic set-up and adjustment. Additionally, unrestricted crane access from above to over the centre of the table promotes ease of loading and unloading.


Obvious!

Compact magazineThe new wheel magazine is the most compact on the market, reducing the footprint by 41 % compared to its predecessors. Example: Magazine for 123 tools with SK50 tool holder

Simplicity of maintenanceWith its large viewing panels, the Fluidbox provides optimised accessibility for unrivalled ease of maintenance.

Old chain magazine* New wheel magazine*

* DMU 80 P duoBLOCK®

2.5 m2 saving

opt imal work in g a re a access iB i l i t y

41%

12


Innovative down to the smallest detail!

The new, innovative wheel magazine provides the highest flexibility and productivity due to the fact that it can be replenished during machining or idle time and thanks to its compactness, with up to 41 % smaller footprint. With rapid tool call-up times down to 5.6 seconds, despite the 453 tools, the preselected tool can be exchanged into the spindle within 0.5 second, even during short machining processes.



Competition

41 % smaller footprint

with the 123 station magazine

Highlights

+ Tool replenishment during machining and idle times (two wheels or more)

+ The most compact magazine on the market (41 % smaller machine width for the 123 pocket magazine)

+ Up to 453 tool pockets: call-up time of up to 5.6 seconds

+ Patented design

+ Extremely short tool change time of just 0.5 second (0.8 second with the HSK-A100)

+ Safe tool retention thanks to the toolholder

+ No disassembly required to accommo date up to 123 (SK50) or 183 (SK40) tools of size 80 and up to 63 tools of size 100 / 125


Highlights

ê Innovation

Control technology

Overview

Technical data

–30°

+180°2

1

13



Powerful! 5X torqueMASTER®

80 % higher torque

1,300 Nm, 37 kW power, SK50 / HSK-A100 tool holder and up to 8,000 rpm

20%

B-axis with motor spindle5-axis universal milling head with gear-driven spindle. Significantly improved interference contour and higher stiffness!



Competition

20 % more stiffness

1 20 % more stiffness thanks to the

large YRT bearing

a further improvement to the already highly stiff B-axis concept with a 45° swivel plane

2 Integrated cable carrier

improved interference contour, higher quality thanks to an upgraded sealed housing, longer life thanks to positively driven cables

14


Highlights

ê CELOS®

Control technology

Overview

Technical data


Simplified machine operation. Seamless integration of machine and company.

ERGOline® Control with 21.5" multi-touch-screen and SIEMENS.

Simple

User-friendly operation of all new high-tech machines from DMG MORI.

Consistent

Consistent administration, docu-mentation and visualisation of order, process and machine data.

Compatible

Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS® APP extensions.

Like on a smartphone, the operator has direct access to all available applications through the APP MENU.

SMARTkey®

Customised user authorisa-tion. Individually adapted

access privileges to the control system and the machine.

15

CELOS® features a standardised user interface for all new high-tech machines from DMG MORI. CELOS® APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5" multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs.

CELOS® APPs – 3 examples:JOB MANAGERSystematic planning, administration and preparation of work orders.

+ Machine related creation and configuration of new work orders

+ Structured storage of all production related data and documents

+ Easy visualisation of orders, including NC program, equipment, etc.

JOB ASSISTANTProcess-defined orders.

+ Menu guided set-up of the machine and conversational processing of production orders

+ Reliable error prevention thanks to windows- based assistance instructions with a mandatory acknowledgement function

TOOL HANDLINGShorter tool replenishment times through assessments of the magazine configuration for subsequent orders.

+ Display of all tools required for a job, including the automatic generation of a loading list

+ Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs


– From the idea to the finished product.

16

3D quickSET®

Quick and easy for the highest precision

Toolkit for checking and correcting the kinematic precision of four- and five- axis machine configurations

All head variants and all table axes

Interpolation turning

Machining of faces and recesses without a turn-mill table

The machining process takes place in a circular movement around and inside the workpiece

The spindle is perpendicular to the direction of movement

L measuring sensor package

Enhanced measuring options with the L measuring sensor

Measurement of pockets and grooves

Measurement in hard-to-reach areas

Measurement of individual points

Package with manual and automatic calibration

Multi-tool

Save time by efficiently using tools

Several ”sister tools” on one tool holder

Save tool change times and magazine pockets

MPC – Machine Protection

Control

Protecting machines with an emergency shut-off function

Vibration sensors on the milling spindle

Emergency shut-off with teach function

Process monitoring by means of a bar graph

Milling spindle bearing diagnostics

Grinding

Machining with the highest surface precision

Grinding on a universal milling machine

For internal, external and face grinding

Truing cycles for truing the grinding wheel

SGS – Spindle Growth

Sensor

Improved precision by measuring spindle displacement

Measurement of the axial displacement of the rotor compared to the stator in real time

The CNC system compensates for the actual displacement

ATC – Application Tuning

Cycle

Process optimisation at the push of a button

Process-oriented feed drive tuning

Minimised machining time with maximised component quality, irrespective of workpiece weight

Exclusive, optionally available DMG MORI technology cycles


Highlights

Control technology

ê Software and cycles

Overview

Technical data

STANDARD

17


High-end CNCs for safe machining and maximum precision.

In addition to SIEMENS 840D solutionline, the new duoBLOCK® generation is equipped with the new ERGOline® control panel with a 21.5" monitor and CELOS®. The 19" ERGOline® panel is available for the HEIDENHAIN TNC 640. Optionally, various exclu-sive software cycles such as ATC, MPC, 3D quickSET® and DMG MORI Virtual Machine are available, which directly influence either workpiece quality or process optimisation.

Operate 4.5 on SIEMENS 840D solutionline

+ Highly simplified interactive programming with identical ”look and feel” for turning and milling

+ SINUMERIK Operate new user interface

+ ATC*, 3D quickSET®*

+ Powerful 32-bit multiprocessor system and controller, 1 GB RAM

+ Fast block processing time of approx. 0.6 ms

+ Look-ahead function for up to 150 NC blocks (capable of parameterisation)

+ Graphical simulation of the machining process with overhead view, triple-plane display and 3D display; synchronised display during the machining process

+ 3D machining, optional 3D tool correction via the surface normal vector

+ DECKEL MAHO Package MDynamics, optional optimisation of surface finish and speed for smoothing surface transitions

* optional

HEIDENHAIN TNC 640

+ Unique, highly detailed 3D simulation display

+ New optimised TNC user interface

+ HSCI – HEIDENHAIN Serial Controller Interface

+ Conversational or ISO programming

+ Rapid program generation with plain text programming

+ Graphical programming

+ Collision monitoring (DCM)

+ ATC*, 3D quickSET®*

+ Powerful dual-core processor (Intel i7-3)

+ New optimised ADP (Advanced Dynamic Prediction) movement guide for improved surfaces and quicker machining (block processing time of just 0.5 ms)

+ Dynamic look-ahead function with no path restrictions

+ Adaptive AFC feed controller as standard

+ Dynamic Efficiency with adaptive feed control AFC and trochoidal milling as standard (Active Chatter Control ACC optional)* optional

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Highlights

Control technology

Overview

Technical data

Highlights:

+ Precision: up to 30 % higher component precision with the fully cooled feed drive

+ Performance: up to 30 % higher stiffness for maximum cutting performance

+ Efficiency: up to 30 % lower energy consumption with intelligent accumulators

+ Highest flexibility and shortest machining times with the new B-axis with 20 % greater stiffness, swivel range of 210° and integrated cable carrier

+ Fast, innovative wheel magazine with tool change time of 0.5 second and up to 453 tools within a small footprint

+ Fast rotary pallet changer for off-line workpiece set-up as standard

+ Milling and turning in one set-up with DirectDrive table and rotary speed up to 800 rpm


4th Generation duoBLOCK® – for 30 % more precision, performance and efficiency!

DMU 80 P duoBLOCK® DMU 100 P duoBLOCK® DMU 125 P duoBLOCK® DMU 160 P duoBLOCK®

Travels X / Y / Z mm 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100

Table size mm ø 900 × 700 ø 1,100 × 900 ø 1,250 × 1,100 ø 1,600 x 1,250

Maximum table load kg 1,500 2,200 2,600 4,500

Workpiece measurements mm

1,60

0

1,100

1,60

0

1,250

1,67

5

1,600

1,45

0

950

19

DMC 80 U duoBLOCK® DMC 100 U duoBLOCK® DMC 125 U duoBLOCK®

Travels X / Y / Z mm 800 / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000

Table size mm ø 800 × 630 ø 1,000 × 800 ø 1,000 × 800

Maximum table load kg 1,400 2,000 2,000


The duoBLOCK® series modular design with B-axis as standard equipment.

1,60

0

1,000

1,60

0

1,250

1,45

0

900

Wheel magazine

Tables Pallet changer

Machine bed and column

1 to 5 wheels, up to 453 tools (DMC)

Milling heads

5X torqueMASTER®

A-axis B-axis

NC Rotary table (DMU)

Milling / Turning table (DMU)

Turn-mill pallet table (DMC)

NC Pallet table (DMC)

Pallet changer (DMC)

20

DMU P / FD und DMC U / FD duoBLOCK® series

DMU FD and DMC FD duoBLOCK® – Maximum productivity through complete machining on one machine.

DMU 80 FD duoBLOCK®

DMC 80 FD duoBLOCK®


DMC 125 FD duoBLOCK®


Travels X / Y / Z mm 800 / 1,050 / 850 800 / 1,050 / 850 1,250 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100

Table size mm ø 800 ø 800 × 630 ø 1,250 ø 1,100 ø 1,500

Maximum table load kg 1,300 1,200 2,600 2,000 4,000


1,45

0

900

1,45

0

900

1,60

0

1,250


Highlights

Control technology

Overview

Technical data

1,60

0

1,250

1,64

0

1,500

21

Milling / turning cycles for every requirement

+ Exclusive milling / turning cycles by DECKEL MAHO

+ Measuring cycles for the (L-) measuring probe: Calibrate measuring probe in the working area; measure undercuts, recesses, etc.*

+ Swivelling of long tools into the workpiece*

+ Alternating speed to dampen vibration during machining*

+ Use of multi-station tools (up to nine cutters)*

* optional

Standard milling / turning cycles

+ Recessing, undercutting, metal removal, threading, etc.

+ Milling and turning tool measurement

+ Imbalance determination, control and monitoring

+ Measurement data storage, distribution and transfer

Milling and mill-turning

Grinding + For internal, external and face grinding

Highlights

+ Calibration cycle: Calibration of dressing station

+ Dressing cycle: Dressing the grinding wheel

+ Surface grinding cycle: Grinding of flat surfaces on round, centrally clamped workpieces

+ Longitudinal grinding cycle: Grinding of cylindrical surfaces on centrally clamped workpieces

Grinding package measures

+ Linear guideways and ball screws with additional wipers

+ Sealing air for all linear scales

+ Reduction of lubrication intervals

+ Observance of additional maintenance instructions

+ Dressing station

+ Centrifugal filter

+ Sensors for dressing, tool measurement and in-process probing

22


Example applications


Highlights

Control technology

Overview

Technical data

ê Example applications

ê Technology integration

Knuckle – dimensions (unfinished part): 270 × 210 × 320 mm Machining time: 24 hours, clamping operations: 3

Sector Motor sport Spindle 18,000 rpm

Number of tools 77 Power 35 kW

Material Aluminium alloy Torque 130 Nm

Machining focus: Surfaces from 0.4 Ra up to 0.6 Ra, precise position and size tolerance, contains 3 + 2 axis machining and full five-axis simultaneous machining

Chassis component – dimensions: 1,080 × 610 × 210 mm Machining time: 23 hours, clamping operations: 3

Sector Aerospace Gear-driven spindle 6,300 rpm


Material Titanium 10-2-3 Torque 1,100 Nm

Machining focus: Reducing the machining time by 43 %, 5 µm positioning accuracy, high effectiveness of the heavy-duty machining package, very high surface finish of Ra 0.4 µm

Tube mould – dimensions: 680 × 470 × 335 mm Machining time: 4 hours 56 min., clamping operations: 2

Sector Mould making Spindle 12,000 rpm


Material Aluminium / C45 Torque 430 Nm

Machining focus: High surface finish of up to Ra 0.35, 3 + 2 axis and five-axis simultaneous machining, two components on the machine

Mould for manufacturing PET bottles – dimensions: 400 × 360 × 400 mmMachining time: 86 min., clamping operations: 3

Sector Mould making Spindle 12,000 rpm


Material GGG60 Torque 430 Nm

Machining focus: Complete machining including in-process automatic contour measurement and fully automatic serial production by means of a pallet system (FMS) including workpiece loading by robot

Drilling head – dimensions: 330 × 40 × 400 mmMachining time: 18 hours, clamping operations: 1

Sector Oil / gas drilling sector Spindle 12,000 rpm


Material 21CrNiMo2 (1.6523) Torque 288 Nm

Machining focus: Reducing machining time by 75 % from 70 hours to 18 hours, machining negative angles with the angle head, surface quality of Ra 1 µm, complete machining in one clamping

23

17 years of turn-mill technology with over 1,000 machines sold

+ Complete machining, including milling and turning at up to 800 rpm, on one machine in a single clamping with Direct Drive technology

+ The strongest turn-mill table in its class, rated at up to 5,400 Nm

+ Lower unit production costs with the highest precision thanks to faster machining; lower handling costs due to reduced idle times and fewer process steps

+ Exclusive DMG MORI turn-mill cycles

+ Less time needed and higher precision thanks to easy set-up

+ Less investment and lower space requirements with the use of just one machine

+ Oil mist filter and shatterproof safety glass panels as standard

+ Integral tool measurement

+ Heavy workpieces up to 4,000 kg and maximum workpiece diameter of 1,500 mm

+ Electronic balancing

Maximum productivity thanks to complete machining with

the duoBLOCK® FD series

1 2 3 4 5 6 7 8 9 10

Complete machining process:1 machine4 process steps300 % higher productivity

Conventional machining process:3 machines10 process steps

MillingTurningDrillingTapping

Set-upReposition

MillingTurningDrillingTapping

Unclamp

Machine 1

TurningSet-up

RepositionTurning Set-up

MillingDrillingTapping

Set-upReposition

MillingDrillingTapping

Set-upPrecision turning

Unclamp

Machine 1 Machine 2 Machine 3

DMU / DMC 80 FD, DMU / DMC 125 FD – complete machining process

Single-purpose machines – conventional machining process

1 2

3

24


Highlights

Control technology

Overview

Technical data

ê Example applications

ê Technology integration

DMG MORI gearMILL®

Gear production – complete machining.

Highlights

+ Complete machining on one machine for lower overall investment and space requirements:

Turning Drilling Gear milling

+ Soft and hard machining

+ Attainable gear quality Bevel spur gear DIN ≤ 5 Spur gear DIN ≤ 6 (depending on the pitch circle diameter)

1: Turning 2: Tapping 3: Gear milling with standard tools

DMG MORI gearMILL® software – the software

package for various gear production operations

Highlights of the DMG MORI gearMILL® software

+ Calculation of the tooth geometry of spur gears, straight and helical gear teeth, double helical gears (herringbone), couplings

+ Calculation of the tooth geometry of bevel spur gears with straight or helical gear teeth, spiral gears, shaft angle equal to or not equal to 90°, with and without offset (hypoid gear)

+ Calculation of the tooth geometry of worms and worm wheels, ZA flank profile, ZN flank profile, ZI flank profile

+ Generation of individual contact patterns

+ Individual tooth flank and profile modifications

+ Generation of four- and five-axis milling paths

+ Generator for 3D measurement data

+ Machine simulation

+ Quality control on the CNC milling machine with output protocol

+ Custom training concept with technology transfer

1 32

25

ULTRASONIC technology integration

Unbeatable range of materials thanks to ULTRASONIC and milling on one machine.

ULTRASONIC machining is a pioneering technology for the production of complex geometries in high-tech materials which is finding its way into almost every sector with unbelievable speed. Thanks to the kinematic overlapping of tool rotation with additional axial oscillation, high- performance materials which are normally difficult to machine can be economically processed to the highest quality. The low process forces allow the production of thin walls and result in longer tool service life and significantly reduced micro-cracks in the material. Depending on the material properties, outstanding surface finishes of Ra < 0.1 μm can be achieved.

Advantages of ULTRASONIC

+ Reduced process forces for outstanding surface finishes Ra < 0.2 µm, minimised micro- cracks in the material, longer tool service life

+ Up to twice the removal rates compared to conventional grinding processes

+ The cutting edge sharpens itself thanks to micro-splinters in the diamond grains

+ Optimised particle removal in the active zone

The operating principle – flexible ULTRASONIC integration via HSK

When changing to the HSK tool holder, inductive transmission of the ULTRASONIC frequency takes place from the fixed transmitter segment at the spindle tip to the rotating coil on the HSK holder.

ULTRASONIC HSK-63- actuator system

ULTRASONIC HSK-100- actuator system

max. 18,000 rpm max. 12,000 rpm

1: Finish grinding of a chemically resistant Si-quartz pump housing on an ULTRASONIC 125 FD duoBLOCK® 2: ULTRASONIC 60 FD duoBLOCK®: Thin-walled lightweight structures of a Zerodur mirror carrier 3: Silicon nitride camera housing

Receiver Coil

Transmitter Segment

26


Highlights

Control technology

Overview

Technical data

ê Tool magazines

ê Milling heads


Innovative milling heads and intelligent tool management.

A-axis + More flexible production of complex shapes

thanks to negative angles up to –30°

+ Full use of the X-axis travel for every A-axis angle

+ Optimal interference contour when using angle heads

+ User-friendly axis kinematics thanks to the swivel plane positioned at 90°

* Available on the DMU 100 P4 upwards

B-axis + Complete five-axis milling performance

+ The 45° swivel plane results in minimal loss of working area

+ Very short overhang / distance from the tool to the guideways in the X-axis

+ Very stiff milling head with good damping and low moments of force thanks to the swivel plane positioned at 45°

+ Outstanding milling behaviour regardless of the direction of the machining forces

+ No axis clamping necessary

+ Also available as a 5X torqueMASTER® gear- driven spindle with up to 1,300 Nm torque

A-axis B-axis

SK40 / CAT 40 / HSK-A63 SK40 / CAT 40 / HSK-A63

SK50 / CAT 50 / HSK-A100* SK50 / CAT 50 / HSK-A100

NEW!

1

2

3

4

27

Maximum workpiece dimensions and tool magazine configurations Sizes 80, 100, 125 and 160

SK40 / CAT 40 / HSK-A63

Tool holder SK40 (HSK-A63)*

Magazine type / maximum 453 Pockets

Measurements (adjacent pockets occupied) mm ø 80 // Length 550** / 650

Measurements (adjacent pockets free) mm ø 120 // Length 550** / 650

Boring bar measurements mm ø 280 × 160 // Length 350 (400*)

Weight kg 15

Maximum torque Nm 25

Chip-to-chip time (HSK) sec. 4.2 (applies to the 80 series)

SK50 / CAT 50 / HSK-A100

Tool holder SK50 (HSK-A100)*

Magazine type / maximum 303 Pockets

Measurements (adjacent pockets occupied) mm ø 110 // Length 550** / 650

Measurements (adjacent pockets free) mm ø 200 // Length 550** / 650

Boring bar measurements mm ø 400 × 280 // Length 400 (470*)

Weight kg 30

Maximum torque Nm 70

Chip-to-chip time (HSK) sec. 4.5 (applies to the 80 series)

* FD only with HSK-A tool holder, ** DMU 80 P / FD duoBLOCK®

Principle of operation1 The selected tool is on wheel 2

2 Free path (three empty pockets) for the shuttle on wheel 1 by turning the wheel

3 The shuttle (double gripper) travels to the selected tool; lift to release the tool from the holder, shuttle travels to the spindle

4 Exchange / replacement of the tool and retraction of the double gripper

SK40 / HSK-A63 SK50 / HSK-A100

Number of wheels 1 2 3 4 5 1 2 3 4 5

Number of tools 40 63 123 183 273 363 453 40 63 123 183 243 303

DMU 80 / 100 / 125 P, DMU 80 FD * * * * * * *DMC 80 / 100 / 125 U, DMC 80 FD – –

DMU 125 FD – – – – – – –

DMC 125 FD – – – – – – – –

DMU 160 P – * * * * – * * *DMU 160 FD – – – – – – – – * * * standard, optional, * on request

41 2 3

5

28

1: Manufacturing system with three machining centres, two- level linear storage with 52 workpiece positions and central tool magazine with 400 pockets2: Manufacturing cell for hydraulic components 3: Fully automated production of gearboxes 4: DMC H duoBLOCK® with RS7 / 12 5: RS7 rotary storage

Flexible Manufacturing cell

+ 6 × DMC H duoBLOCK®

with workpiece handling

+ Prioritised processing on the next available machine

+ Simultaneous machining of three different components


Highlights

Control technology

Overview

Technical data

ê Automation

29


duoBLOCK® – The basis for custom automation solutions.

Workpiece handlingMachines with and

without pallet changer

Pallet handlingMachines

without pallet changer

Pallet handlingMachines

with pallet changer

Automation solutions

Articulated robotic arms

Portal loader

RS7: 5-pallet rotary storage (7 pallets in the system) – –

RS12: 10-pallet rotary storage (12 pallets in the system) – –

Container solutions – –

Flexible pallet systems (linear storage) – –

Configuration levels / periphery

Central tool magazines

Wash

Deburr

Measure

Workpiece marking

available, – not available

30


Highlights

Control technology

Overview

Technical data

ê Power diagrams

SK50 / HSK-A100 motor spindle

12,000 rpm / 44 kW / 288 Nm

powerMASTER SK50 / HSK-A100 motor spindle

9,000 rpm / 77,5* kW / 1.000* Nm


15,000 rpm / 35 kW / 130 Nm

5X torqueMASTER® SK50 / HSK-A100 geared spindle

6,300 rpm / 37 kW / 1,300 Nm (optional 8,000 rpm)


20,000 rpm / 35 kW / 130 Nm


15,000 rpm / 46 kW / 200 Nm


Power diagrams

All data collected with 40 % DC* 15 % DC (2 min)

HSK-A100 motor spindle

15,000 rpm / 52 kW / 404 Nm

HSK-A63 motor spindle

24,000 rpm / 26 kW / 85 Nm

19 kW 100%

26 kW 40%

60 Nm 100%

85 Nm 40%

20 63 160

400

1,00

0

2,50

0

6,30

0

12,0

00

18,0

0024

,000

40

20

10

5

2

1

680

315

125

50

25

8

Torque(Nm)

Spe

ed(r

pm)

Power(kW)

25 kW 100%

86 Nm 100%

35 kW 40%

130 Nm 40%

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

320

160

80

40

20

10

5

30

15

7.5

3.8

1.9

0.9

0.5

0.2

0.1

20

1,25

0

2,50

0

5,00

0

10,0

0015

,000

1,10

0

2,80

0

5,70

0

30

15

7.5

3.8

1.9

0.9

0.5

0.2

0.1

320

160

80

40

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20

1,25

0

2,50

0

5,00

0

10,0

00

20,0

00

35 kW 40%

130 Nm 40%

86 Nm 100%

25 kW 100%

1,10

0

2,80

0

5,70

0

2515

7.5

3.7

1.9

0.9

0.5

0.2

0.1

320

160

80

40

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20

1,25

0

2,50

0

5,00

0

10,0

00

15,0

00

200 Nm 40%

46 kW 40%

30 kW 100%

130 Nm 100%

2,20

02,

800

4,30

0

7,76

09,

830

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

40

25

10

53.152

630

400

200

160

10063

5

Torque(Nm)

Spe

ed(r

pm)

Power(kW)

20

1,00

01,

400

2,45

0

4,06

0

8,00

0

10,0

00

12,0

00

45 kW 100%

580 Nm 100%

54 kW 40%

77.5 kW 15%700 Nm 40%

1,000 Nm 15%80

50

40

15

1,000

700

600

100

Torque(Nm)

Spe

ed(r

pm)

Power(kW)

20 740

3,00

0

9,00

0

42 kW 100%

300 Nm 100%

52 kW 40%

430 Nm 40%

50

20

10

5

2

1

0.9

1,000

500

250

100

50

25

10

5

Torque(Nm)

Spe

ed(r

pm)

Power(kW)

20 50

1,00

0

2,50

0

6,30

0

12,0

00

27 kW 100%

831 Nm 100% 37 kW 40%

1,300 Nm 40%

20 190

400

1,40

0

8,00

0

64

32

16

8

4

2

2,048

512

128

32

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

52 kW 40%

42 kW 100%

280 Nm 100%

404 Nm 40%50

45

40

35

30

25

400

350

300

250

Torque(Nm)

200

150

100

50

20

15

10

5

15,0

00

1,00

0

1,31

01,

710

100

10,0

00

Spe

ed(r

pm)

Power(kW)


12,000 rpm / 52 kW / 430 Nm

31

Spindle range

Speed // Tool carrierPerformance (40 % DC), torque (40 % DC)Speed range: Spindle run-up time

DMU / DMC 80 P / U

duoBLOCK®

DMU / DMC 100 P / U

duoBLOCK®

DMU / DMC 125 P / U

duoBLOCK®

DMU / DMC 160 P / U

duoBLOCK®

15,000 rpm // SK40 / HSK-A63*35 kW, 130 Nm0 – 15,000 rpm: 1.65 sec.


15,000 rpm // SK40 / HSK-A63*46 kW, 200 Nm0 – 15,000 rpm: on request

24,000 rpm // HSK-A6326 kW, 85 Nm0 – 24,000 rpm: 3.5 sec.

–



9,000 rpm // SK50 / HSK-A100* / ***77,5** / 54 kW, 1,000** / 700 Nm0 – 9,000 rpm: 1.9 sec.

15,000 rpm // HSK-A100*52 kW, 404 Nm0 – 15,000 rpm: 4.7 sec.

6,300 rpm (8,000 rpm)*1) // SK50 / HSK-A100*37 kW, 1,300 Nm0 – 6,300 rpm: on request

Spindle range mill-turn

Speed // Tool carrierPerformance (40 % DC), torque (40 % DC)Speed range: Spindle run-up time

DMU / DMC 80 FD

duoBLOCK®

DMU / DMC 125 FD

duoBLOCK®

DMU / DMC 160 FD

duoBLOCK®


–

–


–

–



6,300 rpm (8,000 rpm)*1) // HSK-A100*37 kW, 1,300 Nm0 – 6,300 rpm: on request

standard, optional, – not available, * optional, ** 15% DC (2 min), *** only in connection with shoulder / face contact 1) Spindle data only applicable to clockwise rotation. Data for anti-clockwise rotation available on request.

1 2 3

32


Highlights

Control technology

Overview

Technical data

ê Machining examples


High-performance milling, drilling and tapping.

speedMASTER® 20,000 rpm / 35 kW / 130 Nm motor spindle

High-performance milling High-performance drilling Tapping

Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45)

Material removal rate 520 cm³/min 435 cm³/min –

Tool Face mill ø 63 mm Modular drill ø 54 mm Tap M24

Spindle speed 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min)

Feed 2,600 mm/min (Fz = 0.24 mm) 190 mm/min (Fu = 0.115 mm) 1,400 mm/min

Depth / width of cut 4 / 50 mm – –

1 2 3

speedMASTER® 15,000 rpm / 46 kW / 200 Nm motor spindle



Material removal rate 500 cm³/min 794 cm³/min –

Tool Face mill ø 80 mm Modular drill ø 54 mm Tap M24

Spindle speed 955 rpm 1,650 rpm 530 rpm (Vc = 40 m/min)

Feed 2,741 mm/min (Fz = 0.41 mm) 347 mm/min (Fu = 0.21 mm) 1,600 mm/min

Depth / width of cut 3.5 / 52 mm – –

1 2 3

4 5 6

33

powerMASTER 9,000 rpm / 77.5* kW / 1,000* Nm torque spindle



Material removal rate 1,680 cm3/min 900 cm3/min –

Tool Indexable insert cutter ø 100 (11 inserts)

Modular drill ø 100 Tap M42

Spindle speed 900 rpm (Vc = 280 m/min) 673 rpm (Vc = 200 m/min) 60 rpm (Vc = 8 m/min)

Feed 14,000 mm/min (Fz = 1.42 mm) 115 mm/min (Fz = 0.18 mm) 270 mm/min (Fz = 4.5 mm)

Depth / width of cut 2 / 60 mm – / – – / –

* 15 % DC (2 min)

4 5 6

12,000 rpm / 44 kW / 288 Nm motor spindle



Material removal rate 812 cm3/min 708 cm3/min –



Spindle speed 1,255 rpm (Vc = 394 m/min) 1,023 rpm (Vc = 225 m/min) 106 rpm (Vc = 10 m/min)


Depth / width of cut 3.5 / 80 mm – / – – / –

4 5 6

12,000 rpm / 52 kW / 430 Nm torque spindle



Material removal rate 864 cm3/min 800 cm3/min –



Spindle speed 1,000 rpm (Vc = 500 m/min) 900 rpm (Vc = 225 m/min) 46 rpm (Vc = 6 m/min)


Depth / width of cut 4 / 120 mm – / – – / –

4 5 6

34


Highlights

Control technology

Overview

Technical data


Technical dataDMU 80 P / FD dB® DMU 100 P dB® DMU 125 P / FD dB® DMU 160 P / FD dB® DMC 80 U / FD dB® DMC 100 U dB® DMC 125 U / FD dB®

Working area

X-, Y- and Z-axis mm 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000

Distance from spindle centre to table

Horizontal milling head mm

50 to 900 50 to 1,050 50 to 1,050 50 to 1,150 (FD: 185 to 1,285)

50 to 900 20 to 1,020 20 to 1,020

Vertical milling head mm –300 to 750 –300 to 950 –300 to 950 –300 to 1,300 –300 to 750 –300 to 950 –300 to 950

Distance from spindle nose to table

Horizontal milling head mm –200 to 850 –200 to 1,050 –200 to 1,050 –200 to 1,400 –200 to 850 –200 to 1,050 –200 to 1,050

Vertical milling head mm

150 to 1,000 150 to 1,150 150 to 1,150 150 to 1,250 (FD: 285 to 1385)

150 to 1,000 120 to 1,120 120 to 1,120

Table / Workpiece mounting surface / Workpieces

NC rotary table rpm 40 35 35 15 40 35 35

Table size mm Ø 900 × 700 Ø 1,100 × 900 Ø 1,250 × 1,100 Ø 1,600 × 1,250 Ø 800 × 630 Ø 1,000 × 800 Ø 1,000 × 800

Maximum table load kg 1,500 2,200 2,500 4,500 1,400 2,000 2,000

Turn-mill table (FD) rpm 800 – 500 300 (100 % DC), 400 (< 10 min) 800 – 500

Table size mm Ø 800 – Ø 1,250 Ø 1,500 Ø 800 – Ø 1,100

Maximum table load kg 1,300 – 2,300 4,000 1,200 – 2,000

NC-controlled swivelling milling head (B-axis) Standard Standard Standard Standard Standard Standard Standard

Swivel range (0 = vertical / 180 = horizontal) Degrees –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180

Rapid traverse and feed rpm 30 30 30 30 30 30 30

Five-axis options

5X torque MASTER® – NC-controlled B-axis with gear-driven spindle

Swivel range (0 = vertical / 180 = horizontal) Degrees 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180


NC-controlled swivelling milling head (A-axis)

Swivel range (0 = vertical / –90 = horizontal) Degrees –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10


Main drive

Integrated motor spindle rpm 12,000 12,000 12,000 15,000 12,000 12,000 12,000

Tool holder SK 40 / HSK-A63* SK 40 / HSK-A63 SK 40 / HSK-A100* SK 40 (FD: HSK-A100) SK 40 / HSK-A63* SK40 / HSK-A63 SK40 / HSK-A 100*

Power (40 / 100 % DC) kW 35 / 25 35 / 25 35 / 25 35 / 25 (FD: 44 / 32) 35 / 25 35 / 25 35 / 25

Torque (40 / 100 % DC) Nm 130 / 86 (FD: 111 / 77) 130 / 86 130 / 86 (FD: 288 / 177) 111 / 85 (FD: 288 / 187) 130 / 86 (FD: 111 / 77) 130 / 86 130 / 86 (FD: 288 / 177)

Tool changer

Tool holder SK40 SK40 SK40 SK 40 (FD: HSK-A100) SK40 SK40 SK40

Tool magazine wheel Pockets 40 (63. 123) 40 (63. 123) 40. 63 (123) 63 (123) 63 (123 / 183 / 273 / 363 / 453)

63 (123 / 183 / 273 / 363 / 453)

63 (123 / 183 / 273 / 363 / 453)

Linear axis (X / Y / Z)

Feed speed, rapid traverse speed m/min 60 60 60 60 60 60 60

Acceleration m/s2 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 7 7 6 / 5 / 6 6 / 5 / 6

Feed force kN 13 / 13 / 9 15 / 18 / 18 15 / 18 / 18 15 / 18 / 18 13 / 13 / 9 15 / 18 / 18 15 / 18 / 18

P max. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 6 6 7 5 6 6

P smax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 4 5 5 5 4 5 5

Machine data

Space requirements of base machine plus chip conveyor, without internal coolant supply

m2

18.7

26

27

37.6

21.4

27.9

29.9

Machine height (standard machine) m 3.1 3.4 3.4 3.8 3.4 3.9 3.9

Machine weight kg 15,500 24,500 26,000 35,000 20,500 26,500 28,500

* HSK-A tool holder included as standard with mill / turn machines

35

DMU 80 P / FD dB® DMU 100 P dB® DMU 125 P / FD dB® DMU 160 P / FD dB® DMC 80 U / FD dB® DMC 100 U dB® DMC 125 U / FD dB®

Working area

X-, Y- and Z-axis mm 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000 1,600 × 1,600 × 1,100 800 × 1,050 × 850 1,000 × 1,250 × 1,000 1,250 × 1,250 × 1,000

Distance from spindle centre to table

Horizontal milling head mm

50 to 900 50 to 1,050 50 to 1,050 50 to 1,150 (FD: 185 to 1,285)

50 to 900 20 to 1,020 20 to 1,020

Vertical milling head mm –300 to 750 –300 to 950 –300 to 950 –300 to 1,300 –300 to 750 –300 to 950 –300 to 950

Distance from spindle nose to table

Horizontal milling head mm –200 to 850 –200 to 1,050 –200 to 1,050 –200 to 1,400 –200 to 850 –200 to 1,050 –200 to 1,050

Vertical milling head mm

150 to 1,000 150 to 1,150 150 to 1,150 150 to 1,250 (FD: 285 to 1385)

150 to 1,000 120 to 1,120 120 to 1,120

Table / Workpiece mounting surface / Workpieces

NC rotary table rpm 40 35 35 15 40 35 35

Table size mm Ø 900 × 700 Ø 1,100 × 900 Ø 1,250 × 1,100 Ø 1,600 × 1,250 Ø 800 × 630 Ø 1,000 × 800 Ø 1,000 × 800

Maximum table load kg 1,500 2,200 2,500 4,500 1,400 2,000 2,000

Turn-mill table (FD) rpm 800 – 500 300 (100 % DC), 400 (< 10 min) 800 – 500

Table size mm Ø 800 – Ø 1,250 Ø 1,500 Ø 800 – Ø 1,100

Maximum table load kg 1,300 – 2,300 4,000 1,200 – 2,000

NC-controlled swivelling milling head (B-axis) Standard Standard Standard Standard Standard Standard Standard

Swivel range (0 = vertical / 180 = horizontal) Degrees –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180 –30 to 180


Five-axis options

5X torque MASTER® – NC-controlled B-axis with gear-driven spindle

Swivel range (0 = vertical / 180 = horizontal) Degrees 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180 0 to 180


NC-controlled swivelling milling head (A-axis)

Swivel range (0 = vertical / –90 = horizontal) Degrees –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10 –120 / +10


Main drive

Integrated motor spindle rpm 12,000 12,000 12,000 15,000 12,000 12,000 12,000

Tool holder SK 40 / HSK-A63* SK 40 / HSK-A63 SK 40 / HSK-A100* SK 40 (FD: HSK-A100) SK 40 / HSK-A63* SK40 / HSK-A63 SK40 / HSK-A 100*

Power (40 / 100 % DC) kW 35 / 25 35 / 25 35 / 25 35 / 25 (FD: 44 / 32) 35 / 25 35 / 25 35 / 25

Torque (40 / 100 % DC) Nm 130 / 86 (FD: 111 / 77) 130 / 86 130 / 86 (FD: 288 / 177) 111 / 85 (FD: 288 / 187) 130 / 86 (FD: 111 / 77) 130 / 86 130 / 86 (FD: 288 / 177)

Tool changer

Tool holder SK40 SK40 SK40 SK 40 (FD: HSK-A100) SK40 SK40 SK40

Tool magazine wheel Pockets 40 (63. 123) 40 (63. 123) 40. 63 (123) 63 (123) 63 (123 / 183 / 273 / 363 / 453)

63 (123 / 183 / 273 / 363 / 453)

63 (123 / 183 / 273 / 363 / 453)

Linear axis (X / Y / Z)

Feed speed, rapid traverse speed m/min 60 60 60 60 60 60 60

Acceleration m/s2 7 6 / 5 / 6 6 / 5 / 6 6 / 4 / 7 7 6 / 5 / 6 6 / 5 / 6

Feed force kN 13 / 13 / 9 15 / 18 / 18 15 / 18 / 18 15 / 18 / 18 13 / 13 / 9 15 / 18 / 18 15 / 18 / 18

P max. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 6 6 7 5 6 6

P smax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 4 5 5 5 4 5 5

Machine data

Space requirements of base machine plus chip conveyor, without internal coolant supply

m2

18.7

26

27

37.6

21.4

27.9

29.9

Machine height (standard machine) m 3.1 3.4 3.4 3.8 3.4 3.9 3.9

Machine weight kg 15,500 24,500 26,000 35,000 20,500 26,500 28,500

* HSK-A tool holder included as standard with mill / turn machines

36


Highlights

Control technology

Overview

Technical data

ê Options


Options


Manual table options

Hydraulic clamping for table

Tool holder

HSK-A63 / BT40 / CAT40 HSK-A for turn-mill machines as standard


Automation / Measurement / Monitoring

3D quickSET®

Infrared measuring sensor: HEIDENHAIN TS649 / Renishaw PP60 (OMP 60)

Tool measurement in the working area, Blum Laser NT hybrid

Mechanical tool breakage detection in the tool magazine

Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools (FD)

– (FD) (FD) (FD)

– (FD)

Four-colour signal lights

Coolant / Chip disposal

Production package with 600 litre coolant unit, paper band filter, 40 bar internal coolant supply

Standard

Standard

Standard

Standard

–

–

–


Standard

Standard

Standard

80 bar internal coolant supply frequency-controlled

Temperature control for the 600 / 980 litre internal coolant supply system

Coolant gun with 1-bar pump, 40 litres per minute

Minimum quantity lubrication through the spindle and through external nozzles

Oil and emulsion mist filter (included as standard with turn-mill machines)

Air cooling through the spindle

Optional Heidenhain TNC 640 control systems

Application Tuning Cycle ATC

Electronic TNC 640 hand wheel

Control console for tool magazine loading station

Active Chatter Control ACC

Options SIEMENS 840D solutionline Operate

Electronic SIEMENS 840D hand wheel


DECKEL MAHO package MDynamics

General options

Shatterproof safety glass viewing panels (Standard with FD)

Operating mode 4 ”Process monitoring in production”

Package for increased precision

Heavy-duty machining package

optionally available

37


Manual table options

Hydraulic clamping for table

Tool holder



Automation / Measurement / Monitoring

3D quickSET®

Infrared measuring sensor: HEIDENHAIN TS649 / Renishaw PP60 (OMP 60)

Tool measurement in the working area, Blum Laser NT hybrid

Mechanical tool breakage detection in the tool magazine

Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools (FD)

– (FD) (FD) (FD)

– (FD)

Four-colour signal lights

Coolant / Chip disposal


Standard

Standard

Standard

Standard

–

–

–


Standard

Standard

Standard

80 bar internal coolant supply frequency-controlled

Temperature control for the 600 / 980 litre internal coolant supply system

Coolant gun with 1-bar pump, 40 litres per minute

Minimum quantity lubrication through the spindle and through external nozzles

Oil and emulsion mist filter (included as standard with turn-mill machines)

Air cooling through the spindle

Optional Heidenhain TNC 640 control systems

Application Tuning Cycle ATC

Electronic TNC 640 hand wheel


Active Chatter Control ACC

Options SIEMENS 840D solutionline Operate

Electronic SIEMENS 840D hand wheel


DECKEL MAHO package MDynamics

General options

Shatterproof safety glass viewing panels (Standard with FD)

Operating mode 4 ”Process monitoring in production”

Package for increased precision

Heavy-duty machining package

optionally available

38


Highlights

Control technology

Overview

Technical data

ê Floor plans

Floor plan DMU 80 P / FD duoBLOCK®

Side view Plan view with wheel magazine, 40 pockets

Floor plan DMU 100 P duoBLOCK®





Floor plans

3,0

59 T

ran

spor

t h

eig

ht

4,465

3,6

55

Op

tion

oil

mis

t fi

lter

975

3,4

27 2,7

48

2,4

34

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spor

t w

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wit

hou

t m

agaz

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5,534

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3,2

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5 Tr

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4,964

4,2

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3,2

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5Tr

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wid

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6,1446,144

R1,308.5

Chipconveyer

470

952

Out

put

heig

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3,29

2.5

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3,46

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3,85

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8 Tr

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Hydraulic clamping unit

6,144

Chip conveyer



7,503

6,100

3,71

5 Tr

ansp

ort

heig

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4,10

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8,683

6,06

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3,80

8 Tr

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wid

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Floor plan DMC 100 U duoBLOCK®


Floor plan DMC 80 U / FD duoBLOCK®


3,6

58

Op

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3,0

59 T

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Chip conveyer

R1,309

6,068

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9 Tr

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2,43

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952

3,3

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Tran

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3,8

56

Op

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5,702

4,1

48

4,1

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6,882

3,17

9Tr

ansp

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wid

th3,

179

Tran

spor

t w

idth

R1,309

Chipconveyer

Floor plan DMC 125 U / FD duoBLOCK®


952

3,3

19.5

Tr

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hei

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t w

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out

mag

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3,8

55.

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5,822

4,3

48

4,3

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5,8225,822

3,4

98

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ran

spor

t w

idth

3,4

98

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ran

spor

t w

idth

R1,300

Chipconveyer

Universal

With a wide range of spindles, from the 15,000 rpm motor spindle with 130 Nm to the new 5X torqueMASTER® gear-driven spindle rated at 1,300 Nm and 37 kW.

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DMG MORI Europe AGSulzer-Allee 70, CH-8404 WinterthurTel.: +41 (0) 58 / 611 5000, Fax: +41 (0) 58 / 611 [email protected], www.dmgmori.com

Germany: DMG MORI Deutschland Riedwiesenstraße 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 20 00 Service Hotline: +49 (0) 180 5 49 00 22

Europe: DMG MORI Europe Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / 611 5000 Fax: +41 (0) 58 / 611 5001 Service Hotline: +41 (0) 446 545 670

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America: DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL 60192 Tel.: +1 (847) 593 - 5400 Fax: +1 (847) 593 - 5433

DMG MORI Austria Oberes Ried 11 A-6833 Klaus Tel.: +43 (0) 55 23 / 69 141 - 0 Fax: +43 (0) 55 23 / 69 141 - 100 Service Hotline: +43 (0) 17 95 / 76 109

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DMG MORI Czech Kaštanová 8 · CZ-620 00 Brno Tel.: +420 545 426 311 Fax: +420 545 426 310 Service Hotline: +420 239 000 561

_ Planá Chýnovská 535 CZ-39111 Planá nad Lužnicí Tel.: +420 381 406 914 Fax: +420 381 406 915

_ Slovakia Brnianska 2 SK-91105 Trenčín Tel.: +421 326 494 824

DMG MORI France Parc du Moulin · 1 Rue du Noyer B.P. 19326 Roissy-en-France F-95705 Roissy CDG Cedex Tel.: +33 (0) 1 / 39 94 68 00 Fax: +33 (0) 1 / 39 94 68 58 Service Hotline: +33 (0) 8 10 90 20 20

_ Lyon Parc des Lumières 1205 Rue Nicéphore Niepce F-69800 Saint-Priest Tel.: +33 (0) 4 / 78 90 95 95 Fax: +33 (0) 4 / 78 90 60 00

_ Toulouse Futuropolis Bat. 2 · 2 Rue Maryse Hilsz F-31500 Toulouse Tel.: +33 (0) 5 / 34 25 29 95 Fax: +33 (0) 5 / 61 20 89 19

_ Haute-Savoie Espace Scionzier · 520 avenue des Lacs F-74950 Scionzier Tel.: +33 (0) 4 / 50 96 41 62 Fax: +33 (0) 4 / 50 96 41 30

DMG MORI Hungary Vegyész u. 17 – 25 · B. Building H-1116 Budapest Tel.: +36 1 430 16 14 Fax: +36 1 430 16 15 Service Hotline: +36 1 777 90 57

DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 – 8 · Nave 1 E-08291 Ripollet · Barcelona Tel.: +34 93 586 30 86 Fax: +34 93 586 30 91 Service Hotline: +34 91 - 2 75 43 22

_ Madrid C / Alcañiz 23 · E-28042 Madrid Tel.: +34 91 66 99 865 Fax: +34 91 66 93 834

_ San Sebastián Edificio Igaraburu Pokopandegi 11, Oficina 014 E-20018 San Sebastián Tel.: +34 943 100 233 Fax: +34 943 226 929 Service Hotline: +34 91 - 2 75 43 22

DMG MORI Italia Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 210 Service Hotline: 199 177 811

_ Milano Via Riccardo Lombardi 10 I-20153 Milano (MI) Tel.: +39 02 48 94 921 Fax: +39 02 48 91 44 48

_ Padova Via E. Fermi 7 · I-35030 Veggiano (PD) Tel.: +39 049 900 66 11 Fax: +39 049 900 66 99

DMG MORI Middle East Jebel Ali Free Zone · JAFZA Towers Lob 18, Office 2403, P.O. Box 262 607 Dubai, U.A.E.Tel.: +971 - 4 - 88 65 740 Fax: +971 - 4 - 88 65 741

DMG MORI Polska ul. Fabryczna 7 · PL-63-300 Pleszew Tel.: +48 (0) 62 / 7428 000 Fax: +48 (0) 62 / 7428 114 Service Hotline: +48 (0) 62 / 7428 285

DMG MORI Romania DN 65B, KM. 4 + 471 RO-110180 Pitesti Tel.: +40 248 610 408 Fax: +40 248 610 409

DMG MORI Russia ul. Novohohlovskaya 23 / 1 RU-109 052 Moscow Tel.: +7 495 225 49 60 Fax: +7 495 225 49 61 Service Hotline: +7 495 912 50 09

_ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS-620049 Jekaterinburg Tel.: +7 343 379 04 73 Fax: +7 343 379 04 74

_ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS-192012 St. Petersburg Tel.: +7 812 313 80 71 Fax: +7 812 313 80 71

DMG MORI Scandinavia _ DMG MORI Finland & Baltics Jasperintie 310 FI-33960 Pirkkala Tel.: +358 10 271 4450 Service Hotline: +358 10 271 4460

_ DMG MORI Sweden E A Rosengrens gata 5 SE-421 31 Västra Frölunda Tel.: +46 (0) 771 364 6674 Fax: +46 (0) 31 476 351 Service Hotline: +46 (0) 771 365 724

_ DMG MORI Denmark Robert Jacobsens Vej 60, 2.tv DK-2300 København S Tel.: +45 70 21 11 11 Fax: +45 49 17 77 00 Service Hotline: +45 70 21 11 12

_ Norway Bergsli Metallmaskiner AS Bedriftsveien 64 NO-3735 Skien Tel.: +47 35 50 35 00 Fax: +47 35 50 35 70

DMG MORI Schweiz Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / 611 5000 Fax: +41 (0) 58 / 611 5001 Service Direct Line: +41 (0) 58 / 611 5555 Service Hotline: +41 (0) 446 545 670

DMG MORI South East Europe Ag. Georgiou 5 – Patriarchiko Pylaias, Cosmos Offices, PO 60233 GR-57001 Thessaloniki Tel.: +30 2310 474486 Fax: +30 2310 474487

DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. No: 11 TR-34885 Ataşehir · İstanbul Tel.: +90 216 471 66 36 Fax: +90 216 471 80 30 Service Hotline: +90 216 47 16 636

DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE · GB Tel.: +44 (0) 2476 516 120 Fax: +44 (0) 2476 516 136 Service Direct Line: +44 (0) 2476 516 130 Service Hotline: +44 (0) 20 30241514

DMG MORI Africa Representative WIN-TECH Machinery & Tooling 90 El Thawra Street El Golf Area Heliopolise 11341 Cairo, Egypt Tel.: +202 2 690 36 08 Fax: +202 2 690 36 09

Headquarters Europe

Always close by! www.dmgmori.com

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Date post:	24-Aug-2018
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