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DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION,...

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W1063EN2 DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371 23 Karlskrona, Sweden Telephone +46 455 30 60 00 Fax +46 455 30 60 30
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Page 1: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

W1063EN2

DYNAPACCP 132

WORKSHOP MANUALTRACTION, DRAIN, STEERING

AND BRAKE SYSTEM

Svedala Compaction Equipment ABBox 504, SE-371 23 Karlskrona, Sweden

Telephone +46 455 30 60 00Fax +46 455 30 60 30

Page 2: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

19ILF015WO1

Page 3: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

Reservation for alterations.Printed in Sweden

Workshop InstructionsCP 132

Hydraulic Circuit DiagramsW1063EN2, September 2000

These instructions apply from:CA 132 PIN (S/N) *21620331*

These Workshop Instructions for the CP 132 Pneumatic Tire Roller show the hydraulic components, hosing and hydraulic circuit diagrams

for the four different systems; traction, drain, steering and brakes.The opening and working pressures of the various systems are also stated

(however the working pressures may vary depending of working conditions),together with simple definitions of the hydraulic symbols.

Page 4: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

2 CP 132 W1063EN2

CONTENTS

Pressure settings ........................................................ 3Conversion MPa/bar/psi & litre/gallons ...................... 3Graphic symbols for fluid power diagram ................... 4Traction system ...........................................................6Drain system ..............................................................10Steering system .........................................................11Brake system .............................................................13

WARNING

WARNING - Personal safety may beinvolved.

Page 5: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

3CP 132 W1063EN2

DO NOT CHANGE ANY PRESSURE SETTING INTHE HYDRAULIC SYSTEMS.TO AVOID PERSONAL INJURIES, ALL PRESSURESETTINGS MUST FOLLOW DYNAPAC SPECIFICA-TION. ALL ADJUSTMENTS MUST BE CARRIEDOUT BY QUALIFIED PERSONNEL ONLY.

Pressure settings, new components, all values ±10%at operating temperature and higher than 1500 rpm:

PRESSURE SETTINGS

WARNING

Charge reliefwith forward & reverse leverin neutral ........................................2.0 MPa (290 psi)with forward & reverse leverin stroke ........................................1.8 MPa (260 psi)

Forward & reverse relief(above charge pressure) ..............45 MPa (6500 psi)

Normal working pressure(depending on rollingresistance) .................... 10-18 MPa (1400-2600 psi)

Relief pressure(to be measured in the excessend stroke) ...................................14 MPa (2000 psi)

Normal working pressure(depending on workingcondition) ......................... 8-12 MPa (1100-1700 psi)

Release pressure(fully released) ...............................1.5 MPa (200 psi)

Hydraulic tank volume: 75 litre.Hydraulic system volume: 100 litre.

Traction System

Steering system

Brake system

Conversion valuesConvert from into Multiply by

MPa bar 10MPa psi 145.04litre gal (U.S.) 0.264

Page 6: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

4 CP 132 W1063EN2

GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM

Enclosure for functions or comp. assembled in one unit

Line connection

Restriction

Flexible pipe, hose

Regulation, variability

Rotating shaft

General control symbol

Manual control: Lever

Mechanical control: Spring

Electrical control: Solenoid, one winding

Pressure control: Indirect, pilot actuated

Non-return valve

Shuttle valve

Plugged take-off

Filter or strainer

Page 7: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

5CP 132 W1063EN2

Cooler

Pressure switch

Shut-off, cock

Valves

Flow paths

Cylinder

Reservoir: Open to atmosphere

Hydraulic pump

Hydraulic motor

Cumbustion engine

Transmission

Brake and gearbox

Steering wheel

Steering valvePR

L T

GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM, contd.

. . .

Page 8: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

TRACTION SYSTEM FORWARD

CP 132DYNAPAC

High pressureLow pressureSuction LineCase drainCharge pressure

Accumulator Reservoar

Page 9: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

TWO SPEED SYSTEM High Speed

High pressureLow pressureSuction LineCase drainCharge pressure

CP 132DYNAPAC

Speed Selector Valve

Page 10: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

LOW SPEED

CP 132

DYNAPAC

0,5 L

Onlyforwarddirection

Accumulator Reservoar

Two speedselector valve

Brake Valve

Manuel pump forbrake release

50%

50%

50%

50%

LZ X B A

45

452 43

LZ X B A

1,81,8

0,2mpa

High pressureLow pressureCase drainCharge pressureTemp regulating fluid

6500 psi

6200 psi

260 psi

260 psi

290 psi

Page 11: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

HIGH SPEED

CP 132

DYNAPAC

High pressureLow pressureCase drainCharge pressureSuction Line

0,5 LAccumulator Reservoar

100%100% Two speedselector valve

Brake Valve

Manuel pump forbrake release

LZ X B A LZ X B A

432

45

45

1,8 1,8

6500 psi

6200 psi

260 psi

260 psi

290 psi

Page 12: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

DRAIN SYSTEM

CP 132DYNAPAC

High pressureLow pressureSuction LineCase drainCharge pressure

BY-PASS VALVE

Page 13: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

STEERING SYSTEM Left Turn

CP 132DYNAPAC

High pressureLow pressureSuction LineCase drainCharge pressure

Page 14: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

STEERING Stright Forward

CP 132

DYNAPAC

High pressureLow pressureSuction LineSteering signal

20

20

14

2000 psi

2800 psi

Page 15: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

BRAKES RELEASED

CP 132DYNAPAC

High pressureLow pressureSuction LineCase drainCharge pressure

Page 16: DYNAPAC CP 132 WORKSHOP MANUAL - Stephenson Equipment · DYNAPAC CP 132 WORKSHOP MANUAL TRACTION, DRAIN, STEERING AND BRAKE SYSTEM Svedala Compaction Equipment AB Box 504, SE-371

BRAKE SYSTEM Released

CP 132

DYNAPAC

High pressureLow pressureSuction LineCase drainCharge pressure

Brake ValveManuel pump forbrake release

2


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