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ELSCAN OMS 4 1 - CeeIndustrial · Erhardt+Leimer GmbH Albert-Leimer-Platz 1 · D-86391 Stadtbergen...

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ELSCAN OMS 4_1_ Digital print image monitoring for labels, business forms, flexo printing and converting Erhardt+Leimer, for decades leading manufacturer worldwide of web guiding equipment, has consistently worked on the further development of monitoring and inspection equipment for print images. This continued development not only relies on company-own, smart ideas but also on the experience and knowledge gathered in the development and production of sensors and cameras. Based on the time-tested functionality and modularity of the ELSCAN family ELSCAN OMS 4 _1_ also sets new standards in customer benefits and in the price/performance ratio. The new diffused light area flash for a homo- geneous lighting of the print image and the 2 integrated fix focus cameras each with a diffe- rent focal length are the core of this innovative development. The print image monitoring process is reliable, digital and direct and there is no time delay; the changes from one camera to the other are unnoticed by the user. This camera concept has generated new options in web monitoring, for example the possibility to monitor simul- taneously both the repeat and the details of an image section and the sliding, continuous image navigation. The well-established functionality of ELSCAN has been retained. Image stabilization, the easy selection of a desired reference position and the expanded software version Pro are standard features also with ELSCAN OMS 4_1_. The ELSCAN family is subject to permanent development on the basis of these charac- teristic features and new modules are con- stantly added to meet new requirements. Thus ELSCAN is always “fresh” and up to date. ELSCAN OMS 4 offers important customer benefits: + High image resolution of both cameras, each with 2,5 Mega pixel + Up to x50 enlargement, for example of a register mark + Large field of view of 120 x 90 mm + Digital image transfer with automatic white and color balance + Simultaneous display of two differently enlarged images of the actual production run, for example a scan in the background and a very much enlarged image section in the foreground + Adapted rapid scanning process to find a print image position of interest + Continuous display of the entire repeat / of the scan + Image stabilization as a standard feature + A reference position can be memorized and recalled even with the basic version Business forms press + Double camera system 100 % 95 % 90 % 85 % 80 % 75 % 70 % 65 % 60 % 55 % 50 % 45 % 40 % 35 % 30 % 25 % 20 % 15 % 10 % ELSCAN ELSCAN | OMS 4_1_ + Highly dynamic, position-controlled cross beam drive + Different synchronization options: print mark sensor and/or toothed wheel sensor, encoder, digital connection and internal trigger with synchronization to the web + The system is easy to install and to integrate into the printing press + Compact shape + Perfect web detection even if there is only a small distance between web edge and machine frame + Universal installation + For a different web direction on the monitor the camera can be turned by 90 degrees + Easy software update by memory stick + Various language versions as standard + On screen display und status bar available for easy service communication + Popup help functions if a cursor is used ELSCAN is an open-ended system. Retrofits and expansions are possible at any subse- quent time: + Back strobe light for comparison of back and front register. + Motorized cross traverse + Expanded software functions such as a survey of the image positions (up to 20 positions), job memory and automated retrieval of a reference position + Color comparison + Digital input and output as an option Image gallery Survey of the different image positions which have been memorized by the actual program for quick reference. ELSCAN OMS 4_1_ Visual range of camera 1 and camera 2 Sichtbereich 1 Sichtbereich 2 2 | ELSCAN – the modular concept continues to grow 4 Erhardt+Leimer | 197 112 128 224 2 338 130 16,8 9 33,5 16,8 5 65 60 255,5 97,5 99,5 3 m 5 m 10 m 15 m 20 m 25 m 30 m 15 m 20 m +10 m 5 m 10 m 15 m 20 m 30 m 5 m 10 m 15 m 20 m 30 m manual motorized on one side on both sides Gi* = 2 m 7 m Shaft coupling Measuring wheel Bracket M 12 Bracket M 12 Bracket for panel mounting with enclosure GI = 110 55 55 ABmax = GI - 110 197 33,5 8 L = GI -16 162,5 Print mark sensor Web Shaft coupling Encoder Encoder shaft Toothed wheel Toothed wheel sensor Roller with shaft Anti-twist device Encoder bracket Cross beam with sensor bracket Print mark sensor RT 4301 RT 4302 100 - 240 VAC ± 10% 47 - 63 Hz Please tick one option * Internal frame dimension
Transcript
Page 1: ELSCAN OMS 4 1 - CeeIndustrial · Erhardt+Leimer GmbH Albert-Leimer-Platz 1 · D-86391 Stadtbergen · Germany Postfach 10 15 40 · D-86136 Augsburg · Germany Tel.: +49(0)821/2435-6

ELSCAN OMS 4_1_ Digital print image monitoring for labels, business forms,flexo printing and converting

Erhardt+Leimer, for decades leading manufacturer worldwide of web guiding equipment, has consistently worked on the further development of monitoring and inspection equipment for print images. This continued development not only relies on company-own, smart ideas but also on the experience and knowledge gathered in the development and production of sensors and cameras.

Based on the time-tested functionality and modularity of the ELSCAN family ELSCAN OMS 4 _1_ also sets new standards in customer benefits and in the price/performance ratio. The new diffused light area flash for a homo-geneous lighting of the print image and the 2 integrated fix focus cameras each with a diffe-rent focal length are the core of this innovative development. The print image monitoring process is reliable, digital and direct and there is no time delay; the changes from one camera to the other are unnoticed by the user. This camera concept has generated new options in web monitoring, for example the possibility to monitor simul-taneously both the repeat and the details of an image section and the sliding, continuous image navigation. The well-established functionality of ELSCAN has been retained. Image stabilization, the easy selection of a desired reference position and the expanded software version Pro are standard features also with ELSCAN OMS 4_1_.

The ELSCAN family is subject to permanent development on the basis of these charac-teristic features and new modules are con-stantly added to meet new requirements. Thus ELSCAN is always “fresh” and up to date.

ELSCAN OMS 4 offers important customer benefits:+ High image resolution of both cameras, each with 2,5 Mega pixel+ Up to x50 enlargement, for example of a register mark + Large field of view of 120 x 90 mm

+ Digital image transfer with automatic white and color balance+ Simultaneous display of two differently enlarged images of the actual production run, for example a scan in the background and a very much enlarged image section in the foreground + Adapted rapid scanning process to find a print image position of interest+ Continuous display of the entire repeat / of the scan+ Image stabilization as a standard feature+ A reference position can be memorized and recalled even with the basic version

Business forms press + Double camera system

100 %

95 %

90 %

85 %

80 %

75 %

70 %

65 %

60 %

55 %

50 %

45 %

40 %

35 %

30 %

25 %

20 %

15 %

10 %

ELSCAN

ELSCAN | OMS 4_1_

ELSCAN

+ Highly dynamic, position-controlled cross beam drive+ Different synchronization options: print mark sensor and/or toothed wheel sensor, encoder, digital connection and internal trigger with synchronization to the web + The system is easy to install and to integrate into the printing press + Compact shape+ Perfect web detection even if there is only a small distance between web edge and machine frame + Universal installation+ For a different web direction on the monitor the camera can be turned by 90 degrees+ Easy software update by memory stick+ Various language versions as standard+ On screen display und status bar available for easy service communication+ Popup help functions if a cursor is used

ELSCAN is an open-ended system. Retrofits and expansions are possible at any subse-quent time:+ Back strobe light for comparison of back and front register. + Motorized cross traverse + Expanded software functions such as a survey of the image positions (up to 20 positions), job memory and automated retrieval of a reference position+ Color comparison+ Digital input and output as an option

Image gallery Survey of the different image positions which have been memorized by the actual program for quick reference.

ELSCAN OMS 4_1_Visual range of camera 1 and camera 2

Sichtbereich 1

Sichtbereich 2

2 | ELSCAN – the modular concept continues to grow 4Erhardt+Leimer |

197

112

128

224

2

338

130

16,8

9

33,5

16,8

5

65

6025

5,5

97,599,5

GI =

110

55

55

ABmax = GI - 110

197

33,5

8

L = GI -16

162,

5

3 m

5 m

10 m

15 m

20 m

25 m

30 m

15 m

20 m

+10 m

5 m

10 m

15 m

20 m

30 m

5 m

10 m

15 m

20 m

30 m

manual

motorized

on one side

on both sides

Gi* =

2 m

7 mShaft coupling

Measuring wheel

Bracket M 12

Bracket M 12

Bracket

for panel mounting

with enclosure

197

112

128

224

2

338

130

16,8

9

33,5

16,8

5

65

6025

5,5

97,599,5

GI =

110

55

55

ABmax = GI - 110

197

33,5

8

L = GI -16

162,

5

Print mark sensor

Web

Shaft coupling

Encoder

Encoder shaft

Toothed wheel

Toothed wheel sensor

Roller with shaft

Anti-twist device

Encoder bracket

Cross beam with sensor bracket

Print mark sensor

RT 4301

RT 4302

100

- 24

0 VA

C ±

10%

47 -

63

Hz

Please tick one option

100

- 24

0 VA

C ±

10%

47 -

63

Hz47

- 6

3 Hz

* Internal frame dimension

Page 2: ELSCAN OMS 4 1 - CeeIndustrial · Erhardt+Leimer GmbH Albert-Leimer-Platz 1 · D-86391 Stadtbergen · Germany Postfach 10 15 40 · D-86136 Augsburg · Germany Tel.: +49(0)821/2435-6

Head Office Erhardt+Leimer GmbHAlbert-Leimer-Platz 1 · D-86391 Stadtbergen · GermanyPostfach 10 15 40 · D-86136 Augsburg · GermanyTel.: +49(0)821/2435-6 68 · Fax: +49(0)821/2435-6 82 [email protected] · www.erhardt-leimer.com

SubsidiariesE+L Elektroanlagen Augsburg, Germany · E+L CTE Augsburg, Germany E+L Corrugated Bielefeld, Germany · E+L Bradford, England · E+L Mulhouse, FranceE+L Stezzano, Italy · E+L Bucharest, Romania · E+L Burlington, CanadaE+L Duncan, S.C., USA · E+L Mexico D.F., Mexico · E+L Guarulhos-São Paulo, BrazilE+L Ahmedabad, India · E+L Hangzhou, China · E+L Tao Yuan, Taiwan · E+L Ishikawa, Japan

ELSCAN+ ELSCAN OMS4+ ELSCAN PLUS

Fully digital monitoring and inspection of the print quality on moving webs

ELSCAN – the modular concept continues to grow

ELSCAN PLUS OMS __16 / OMS __17 Digital print image monitoring with advanced software functions – color comparison

ELSCAN PLUS has been developed for the inspection of homogeneous color areas such as on logos and brands etc. on labels, business forms and packaging material. ELSCAN PLUS is based on the time-tested ELSCAN technology for digital web monitoring.

Software version PLUS is for color comparison of a specific repeat position.Software version Pro PLUS is a combination of the two versions Pro and PLUS. With this soft-ware the color of a multiple (master) and can be compared with the color of other multiples within the repeat.

Reliable color comparison requires a camera system with an excellent, constant and repro-ducible image quality and as a consequence also with advanced image processing.

With the ELSCAN PLUS software the image data of the master image is first analyzed and segmented by areas of the same color shade and the same color intensity.

In the final run the actual print is compared with the analyzed master data with respect to the size of the color area, the color shade and the color intensity.The sensitivity of the segmented color areas may be set individually acc. to CIE-Lab criteria, Delta E; the segments may also be opted out of the color comparison.

If the defined tolerance value is exceeded (Delta E) a message will be displayed on the screen. The deviation is displayed acc. to Lab and the operator can react directly, for example by al-lowing more or less color to the printing unit. This deviation from the tolerated limit can also be used to actuate a signal if an additional digital output is available.

Customer benefits of ELSCAN OMS __16 / OMS __17+ The software version PLUS (color compari-

son) can be retrofitted any time.+ The standard functions of the web moni-

toring system and its operator functions have been retained.

+ The color comparison can be switched ON any time.

+ The color comparison can be switched OFF any time and ON again with the stored data from the analysis.

+ The master image can be moved next to the actual image for optical comparison.

+ The actual measurements are displayed as time flow graphics, production quality can therefore be evaluated on the spot. Also, there is a statistical evaluation of the number of images that have been analyzed against the number of images that show defects.

+ The software version PLUS color compari-son can also be used to monitor the regi-ster settings.

+ Further software versions are being prepared.

100 %

95 %

90 %

85 %

80 %

75 %

70 %

65 %

60 %

55 %

50 %

45 %

40 %

35 %

30 %

25 %

20 %

15 %

10 %

ELSCAN | PLUS OMS __16 / OMS __17

5 | ELSCAN – the modular concept continues to grow

Subject to technical modification without notice . GRU--250947-EN-01 . 08/2008


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