EN SOLON SOLquick. Installation and Maintenance Manual ......SOLON SOLquick. Installation and...

SOLON SOLquick.Installation and Maintenance Manual.

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Contents1 Introduction 3

1.1 Warning 3

1.2 Contact information 3

1.3 SOLquick Features and Benefi ts 3

1.4 Disclaimer of Liability 4

2 Important Safeguards & Warnings 5

2.1 Target Group & Skill 5

3 Declaration of Conformity 6

3.2 National Electrical Code (NEC & CEC) 6

4 SOLquick Electrical Characteristics 7

5 Safety Instructions 8

5.1 Handling Safety 8

5.2 Installation Safety 8

5.3 Fire Safety 9

5.4 Electrical Safety 9

6 Mechanical Installation 10

6.1 Unpacking Instructions 10

6.2 Orientation, Tilt Angle & Shading 12

6.3 Roof Preparation 12

6.4 Mounting Methods 12

6.5 Ballast Mounting 13

6.6 Ballast Mounting Instructions 14

6.7 Penetration Mounting 16

6.8 Penetration Mounting Instructions 17

7 Electrical Installation 19

7.1 Electrical Interconnection 19

7.2 Electrical Connection 20

7.3 Wire Management 20

8 Maintenance & Cleaning 23

3Installation and safety manual SOLON SOLquick

1 Introduction

1.1 Warning!Please read these instructions thoroughly before beginning installation,

operation, or maintenance. Failure to comply may result in personal injury and

property damage! Please store this manual safely for the life of the product so

that it can be referenced by the end user. SOLON reserves the right to make

unannounced changes to the SOLquick assembly. Be sure to check whether

these instructions correspond to the current state and your model number

1.2 Contact InformationFor additional information and for a list of local dealers and distributors, visit

our website at www.solon.com or contact us at:

SOLON Corporation

6950 S. Country Club Rd.

Tucson, AZ 85756

Phone: +1 (520) 807-1300

1.3 SOLquick Features and Benefi tsThank you for buying our SOLON photovoltaic (PV) commercial rooft op

system. SOLON combines years of experience in photovoltaic laminate

production and system integration with a commitment to bringing the benefi ts

of solar electricity to people around the world.

The Solon SOLquick is a fully-integrated photovoltaic system engineered to

minimize installation time and labor, and maximize energy production for fl at

rooft op applications. SOLquick is greatly adaptable with both penetration and

ballasting options as well as an interconnection method that accommodates

for roof variability. The integrated design can be ballasted in most cases,

facilitating a rapid installation that requires no tools or grounding.

This manual describes the installation and maintenance instructions for

SOLquick units intended for use in North America (NA). The SOLquick is

available in the following confi gurations: SOLquick Black XT 280 (NA),

SOLquick Black XT 285 (NA), SOLquick Black XT 290 (NA), SOLquick Black

XT 295 (NA), SOLquick Blue XT 280 (NA), SOLquick Blue XT 285 (NA),

SOLquick Blue XT 290 (NA), SOLquick Blue XT 295 (NA). The instructions in

this manual apply to all of the models listed.

Before installing, wiring or using a SOLquick unit, it is important to thoroughly

read this manual and understand the instructions. Installers must understand

the basic principles of electricity and electrical apparatuses as well as article

690 of the National Electrical Code (NEC). Special attention must be given to

the safety instructions.

4

1.4 Disclaimer of LiabilitySince the use of this Safety and Installation Manual and the conditions or

methods of installation, operation, use and maintenance of the SOLquick are

beyond the control of SOLON, SOLON does not assume responsibility and

expressively disclaims liability for loss, damage, injury or expense arising out of

or in any way connected with such installation operation, use or maintenance

of the SOLquick.

SOLON Corporation assumes no responsibility for infringement of patents

or other rights of third parties which may result from use of SOLquick. No

license is granted by implication or otherwise under any patent or patent

rights. The information in this manual is based on SOLON’s knowledge and

experience and is believed to be reliable, but such information including

product specifi cations (without limitations) and suggestions do not constitute

a warranty, expressed or implied. SOLON reserves the right to make changes

to the product, specifi cation or this manual without prior notice.


Note Read this section carefully before installing, using, repairing or performing maintenance on SOLquick or the PV power system.

Warning!Lethal voltages and/or shock hazard may be present in laminates and arrays

during sunlight hours, even at low light levels. This hazard increases when

multiple laminates are connected together to provide higher system voltage

or current levels. Dangerous voltages may also be present at night from

connections to batteries and feedback from inverters or other parts of the

system.

2.1 Target Group and SkillSOLON SOLquick units should only be installed by qualifi ed installers with

adequate solar installation experience. You must comply with the standards

and regulations applicable to PV installations, such as National Electrical Code

(NEC) and other building codes, the grid operator’s technical connection

requirements, and trade association rules concerning accident prevention.

Failure to comply can lead to signifi cant personal injury and equipment

damage.

2 Important Safeguards & Warnings

6

3 Declaration of Conformity

3.1 Declaration of ConformityThe complete SOLquick assembly, including the photovoltaic component and

the supporting understructure, is ETL listed and certifi ed by Intertek Testing

Laboratories for compliance with “UL 1703 Flat-Plate Photovoltaic Laminates

and Panels Standard for Safety”.

This UL standard covers fl at-plate photovoltaic laminates and panels intended

for installation on or integral with buildings or to be freestanding (not

attached to buildings), in accordance with the National Electrical Code (NFPA

70), appropriate Building Codes, and any other applicable Local Codes in the

US.

For non-integral “Class C” laminates, the assembly is to be mounted over a fi re

resistant roof covering rated for the application.

Under normal conditions, a photovoltaic laminate is likely to experience

conditions that produce more current and/or voltage than reported at

standard test conditions. Therefore, the values of Isc and V

oc marked on this

laminate must be sized according to section 690-8 of the National Electrical

Code for all component voltage ratings, conductor ampacities, fuse sizes, and

size of controls connected to PV output.

Use USE conductor cable of minimum 10 AWG and minimum 90°C

temperature rating, which is also sunlight resistant rated, for laminates and

interconnect wiring that is exposed to weather as per NEC.

3.2 Electrical Code (NEC or CEC)The National Electrical Code (NEC) covers the installation of photovoltaic

systems and must be adhered to when systems are designed and installed in

the US. Article 690, Solar Photovoltaic Systems, of the NEC applies to solar

photovoltaic electrical energy systems including the array circuit(s), power

conditioning unit(s) and controller(s) for such systems.

All wiring shall be in accordance with the NEC, and grounding method of the

frame of arrays shall comply with the NEC, article 250.

Any Canadian installation shall be in accordance with CSA C22.1, Safety

Standard for Electrical Installations, Canadian Electrical Code, Part 1 for

installations in Canada.


SOLquick Electrical Characteristics

Model

Rated

Maximum

Power at

STC (W dc)

Open

Circuit

Voltage at

STC (V dc)

Short

Circuit

current at

STC (A dc)

Rated

Voltage at

STC, (V dc)

Rated

Current at

STC (A dc)

Maximum

System

Voltage

(V dc)

Maxiumum

Series Fuse

(A dc)

SOLquick Black XT 280 280 43.69 8.44 35.20 7.96 600 20




SOLquick Blue XT 280 280 44.08 8.20 35.95 7.78 600 20

SOLquick Blue XT 285 285 44.30 8.27 36.25 7.86 600 20

SOLquick Blue XT 290 290 44.53 8.33 36.50 7.95 600 20

SOLquick Blue XT 295 295 44.70 8.44 36.68 8.08 600 20

4 SOLquick Electrical Characteristics

8

5.1 Handling Instructions

DO NOT drop, allow objects to fall on, stand, kneel or step on laminates.

DO NOT install or service during conditions of rain, snow, ice, or high

winds.

DO NOT disassemble the unit, or remove any part factory installed by

SOLON. Use SOLquick systems for their intended use only and follow all

manufacturers’ instructions. Any disassembly or unintended use will void

all warranty.

DO NOT direct artifi cially concentrated sunlight on the laminate.

Use caution when handling SOLquick units. The exposed glass edges of

the PV laminate can be damaged if collisions or other careless acts occur.

5.2 Installation Safety

DO NOT attempt to install or service any portion of the PV system unless

you understand the electrical operation and are fully qualifi ed to do so.

Provide a fi re extinguisher, and fi rst aid kit when performing fi eld work on

all energized equipment where the system open circuit voltage is 30 volts

or greater.

Since sparks may be produced, do not install SOLquick where fl ammable

gases or vapors are present

DO NOT attempt to open the diode housing or junction box located

on the back side of any SOLON SOLquick. There are no user serviceable

parts inside.

DO NOT work on PV laminates when laminates are wet. If a wet laminate

is cracked or broken the full system voltage may be present.

Never remove product or warning labels.

Tools and working conditions should be dry.

Follow all applicable Federal Occupational Safety and Health

Administration safety standards when working on any construction

project. Always reference the National Fire Protection Agency (NFPA)

70E, Handbook for Electrical Safety in the Workplace, when performing

electrical work.

5 Safety Instructions


Appropriate protective wear must be worn when handling the materials.

Protective gear would include insulative gloves for any electrically active

components and hard hats, steel toe boots and protective eyewear for

any lift ing of materials.

5.3 Fire Safety Refer to your local authority for guidelines and requirements of building

or structural fi re safety.

It may be necessary to use components such as earth ground fault circuit

breakers, fuses and circuit breakers.

5.4 Electrical Safety Rated electrical characteristics are within ±10 percent of the indicated

values of Isc, V

oc, and P

max under Standard Test Conditions.

(Irradiance of 1000 W/m2, AM 1.5 spectrum and a cell temperature of

77°F (25°C).

Under normal conditions, a photovoltaic laminate may experience

conditions that produce more current and/or voltage than reported

at Standard Test Conditions. Accordingly, the values of ISC

and VOC

marked on UL Listed laminates should be multiplied by a factor of 1.25

when determining component voltage ratings, conductor capacities, fuse

sizes and size of controls connected to the laminate output. Refer to Sec.

690-8 of the National Electric Code for an additional multiplying factor of

125 percent (80 percent of rating) which may be applicable.

DO NOT wear jewelry when working on the units.

A two-person team is required while performing fi eld work on all

energized equipment where the system open circuit voltage is 30 volts or

greater.

Wear electrical insulating gloves rated at 1000 volts and suitable eye

protection when working on systems where the system open circuit

voltage is 30 volts or greater.

DO NOT touch terminals while the PV laminate is exposed to light

without wearing electrical insulating gloves.

DO NOT connect or disconnect a PV laminate unless the array string is

open- circuited and all of the laminates in the string are covered.

10

6 Mechanical Installation

NoteSOLquick is listed by ETL for a design load of 30 psf. SOLquick has maintained

structural integrity while absorbing compression loads up to 90 psf during

independent testing. The system is therefore suitable for snowy regions.

Reference ASCE to determine the proper wind and snow load calculations for

each location. All installations should also be in accordance with local building

codes and regulations. For proper structural design, it is recommended to retain

the services of a structural engineer experienced with the installations of PV

systems.

It is the sole responsibility of the user and/or installer to verify that the

laminate mounting system and mounting method are properly engineered and

in accordance with local building codes and regulations.

6.1 Unpacking Instructions

Warning!DO NOT CUT THE CENTER WRAPPING OF SOLquick PALLETS AS THIS

MAY CAUSE THE UNITS TO BECOME DESTABALIZED AND RESULT IN

DAMAGE OR PERSONAL INJURY. ALWAYS HANDLE SOLquick UNITS BY THE

FRAME, NEVER BY THE LAMINATE. READ ALL INSTRUCTIONS PRIOR TO

UNPACKING SOLquick UNITS.

Note unpacking SOLquick requires two operators.

Shipments of SOLquick units are bound in a vertically palletized packaging

confi guration. Each pallet contains a total of eight units and weighs ~680lbs.

Each SOLquick unit is individually supported by stretch wrap. Unpacking must

be completed one unit at a time by two operators.

1. One operator should cut the outermost layer of stretch wrap while the

other operator holds the SOLquick unit to ensure stability. Cut the stretch

wrap on the side of the unit of the wind defl ector.

2. Aft er outermost layer of stretch wrap is removed, operators should

remove SOLquick unit from pallet by handling the frame on the long sides

of the unit. The fi rst SOLquick to be removed will be clearly marked. Aft er

clearing pallet and other obstructions SOLquick unit should be carried

horizontally and parallel to the roof to the desired location.

3. Repeat steps one and two on the opposite side of the pallet from unit

previously removed until pallet is empty.


1. Starting from the outer most layer, one operator cuts

the stretch wrap on the side of the wind defl ector. The

other operator must hold the module in place.

2. Aft er removing the fi rst module and placing it in the

desired location, Repeat step one alternate sides of pallet

and continuing to remove the outer most module from the

wrap.

3. Continue to remove SOLquick units until pallet is empty. Installers must alternate sides of pallet when removing units or pallet will become unstable and can cause physical damage or personal injury.

12

6.2 Orientation, Tilt Angle & ShadingThe SOLquick assembly is designed with an array confi guration that minimizes

inter-row shading while maximizing installation capacity. This balance yields

optimum overall energy production for a commercial rooft op application. The

structure allows for a high installation density while providing a suffi cient walkway

for installation and maintenance access. The engineered tilt design increases

energy production and decreases soiling and snow accumulation as compared to a

horizontally mounted PV laminate.

PV laminates should be located in areas with an unobstructed view of the sun

where they will receive maximum exposure of daily sunlight. Shadowing caused by

buildings, trees, utility poles and other obstructions, signifi cantly reduces the PV

energy output at both the individual and system level. Optimal energy production

of the SOLquick system can be achieved by installing the units in a south-facing

orientation for locations in the northern hemisphere.

6.3 Roof PreparationFree the roof of any unintended debris, specifi cally small rocks or other objects

that could cause damage to the SOLquick or roof. Ensure that the rooft op has

been inspected and approved by the proper authority and warranty holder for such

an installation. It is recommended that mounting positions are marked on the roof

and materials are staged in such a way to expedite the overall installation process.

6.4 Mounting MethodsThe information in this section describes methods of securing the SOLquick units

to a fl at rooft op. It is the sole responsibility of the user and/or installer to verify

that the array mounting method is properly executed and is in accordance with

local building codes and regulations.

There are only two methods for mounting a SOLquick PV laminate:

Ballast Securement

Penetration and Ballast Securement


Description

Racking and laminate assembly

Dimensions (LxWxH):

78.28 x 53.75 x 7.99 inches

Weight: 80 lbs

Flexible buckle and strap to mechanically connect

SOLquick units.

Mechanically connects SOLquick units.

Ballasting pavers designed for 25 year outdoor

life span. -Not a standard part. Can be purchased

separately if required.

Dimensions (LxWxH): 16 x 8 x 1 inches

Weight: ~20lbs

Allows for drainage of precipitation under

SOLquick units and acts as a sacrifi cial layer.

Please consult your roofi ng manufacturer for roof

warranty reqiurements.

Item no.

1

2

3

4

5

Name

SOLquick Assembly

Interconnection Strap

U-Bolt

8" x 16" Ballast

Drainage Mat/Slip

Sheet (If required by

Roof Warranty)

Recommended tools

Chalk line

Pen/Chalk

Folding ruler or

tape measure

Utility knife

6.5 Ballast MountingInstalling SOLquick by ballasting requires virtually no tools. A structural engineer should be consulted to determine the

appropriate mounting method as well as the amount of ballast required at a given site per ASCE standards.

Items required for ballast mounting include:

14

6.6 Ballast Mounting Instructions With Interconnection Straps:

1. Place SOLquick assemblies at the desired location (over a fi tted underlying

drainage mat if required).

2. Connect SOLquick units to each other by looping the Interconnect Strap

once through the interconnection slot of each adjoined laminate ensuring that

the connecting bar is placed in the groove of the frame material. Note that if

interconnection is only for two SOLquicks connected in an East-West orientation,

the Interconnection Strap will not have a connecting bar. If the connection is

only for two SOLquicks connected in a North-South orientation, there will be

a connecting bar that should be placed in the groove of the frame material.

Be sure not to twist the strap as it is run through the interconnection slots.

Complete the connection by snapping the mated buckles of the Interconnect

Strap together.


3. Complete the connection by snapping the mated buckles of the Interconnect

Strap together. This method will connect four SOLquick units together within the

array. A smaller version of the Interconnect Strap is used to connect units of the

far East/West sides of the array and the North-South connection does not have a

connecting bar. This provides load sharing for the overall array.

4. Evenly distribute 8“ x 16“ ballast pavers that are designed for the applicable

standard on top of the SOLquick ballast rack. Ballasting requirements for a given

site are to be determined by a structural engineer per ASCE requirements.

16

6.7 Ballast Mounting Instructions with U-Bolt:



2. Connect SOLquick units to each other by inserting the u-bolt through the

pre-drilled holes. The plate for the u-bolt is inserted on the opposite side of the

frame within the groove of the frame material. Note that if the interconnection

is for units in a North South orientation, the plate is secured to the pair of

inner notches on the u-bolt. For four units or for an East West orientation

interconnection, the plate is secured to the outer pair of notches on the u-bolt.


3. Complete the connection by securing the plate to the notches on the U-bolt.

4. Evenly distribute 8“ x 16“ ballast pavers that are designed for the applicable

standard on top of the SOLquick ballast rack. Ballasting requirements for a given

site are to be determined by a structural engineer per ASCE requirements.

18

6.7 Penetration MountingSome installations may require penetration mounting due to seismic concerns,

stuctural loading and/or local requirements.

Items required for penetration mounting include:

Description

Racking and laminate assembly

Dimensions (LxWxH):

78.28 x 53.75 x 7.99 inches

Weight: 80 lbs

Flexible buckle and strap to mechanically connect

SOLquick units.

Mechanically connects SOLquick units.

Allows for drainage of precipitation under

SOLquick units and acts as a sacrifi cial layer.

Please consult your roofi ng manufacturer for roof

warranty requirements. This is not a standard part

and can be purchased separately if required.

Roof penetration component designed for

intended use. This is not a standard part and can

be purchased separately if required.







Item no.

1

2

3

4

5

6

7

Name

SOLquick Assembly

Interconnection Strap

U-Bolt

Drainage Mat/Slip

Sheet (If required by

Roof Warranty)

Flashable Standoff

Penetration

Lag Screws

Z-Clamp


6.8 Penetration Mounting Instructions:



2. Fit and mark the location of Flashable Standoff Penetrations obtained from an

outside supplier with attached Z-clamp. The Z-clamp should be placed over each

of the four slotted corners of the SOLquick units and in ballast tray as seen in the

illustration below to position penetrations.

Z Clamp

Recommended tools

Chalk line

Pen/Chalk

Folding ruler or

tape measure

Utility knife

Powerdrill

Flashable Standoff Penetration

(Outside supplier)

Flashing Method

(Outside supplier)

20

3. Attach Flashable Standoff Penetrations to the roof at each of the fi ve required

locations of the SOLquick units. The Z-clamp is capable of securing up to four

adjoining units in the middle of the array and two units on the front and back array

edges.


All electrical components must be rated for the particular site and application and

must be installed according to the specifi c instructions contained in this manual.

All applicable local and National or Canadian Electric Code standards must be

observed.

7.1 Electrical InterconnectionSOLON SOLquick is designed to be easily interconnected. See step by step

instructions below:

7 Electrical installation

1. Each unit comes with one positive (+) wire terminal

and one negative (-) mated wire terminal. Both wires are

connected inside of the junction box (diode housing).

2. Pull interconnect wires from adjoining units through

keyhole slots.

3. Insert the plug from one PV laminate into the receptacle

of the next PV laminate in the array string.

4. Secure the mated connector pair on the inside of the wind

defl ector to protect it from damage.

22

7.2 Electrical ConnectionPV arrays are comprised of strings. A string is a series of PV laminates connected

together to reach a desired voltage. The number of SOLquick laminates in a string

can vary depending on the PV laminate voltage and desired system voltage,

provided the max system voltage does not exceed that allowed by NEC Section

690-7 (600 volts).

When calculating the system operational voltages use the PV laminate Vmp

.

However, for NEC compliance, the maximum system voltage is calculated using Voc

.

When determining component voltage ratings, conductor ampacities, fuse sizes,

and size of controls connected to PV output, use the values of Isc and V

oc marked

on the PV laminate or found in this instruction manual.

NOTEUnder normal conditions, a photovoltaic laminate is likely to experience condi-

tions that produce more current and/or voltage than reported at standard test

conditions. Accordingly, the values of Isc and V

oc marked on this PV laminate

must be multiplied by a factor of 1.25 when determining component voltage

ratings, conductor amapcities, fuse sizes and size of controls connected to PV

output.

Refer to Section 690-8 of the National Electrical Code for an additional

multiplying faction of 125 percent (80 percent derating) which may be

applicable.

Caution!DO NOT connect or disconnect a SOLON SOLquick laminate unless the array

string is open-circuited and all of the PV laminatess in the string are covered.

The connectors are not designed to make or break the full system current.

Caution!Be aware that artifi cially concentrated sunlight shall not be directed onto the

SOLquick PV laminates.

The electrical characteristics are within ±10 percent of the indicated values of

ISC

, VOC

, and Pmax

under standard test conditions (irradiance of 1000 W/m2, AM

1.5 spectrum, and a cell temperature of 25°C (77°F).

7.3 GroundingThe SOLquick assembly is a unique photovoltaic mounting solution that has no

exposed electrically conductive parts when ballast mounted. Because of this it

generally does not require a grounding method unless otherwise specifi ed by a

local authority. Please refer to NEC 690 and your local permitting authority for

grounding requirements on systems mounted using the metal penetration method.


8 Maintenance & Cleaning

Attention!Do not use cleaning agents and/or abrasive cleaning equipment to clean the

SOLquick laminates. The front glass of the SOLquick laminates can be cleaned

using water. Do not use pressurized cleaning systems to clean the SOLquick glass

as this can cause damage to the underlying cells.

Caution!Since the use of this manual is beyond SOLON’s control it is imperative that

a qualifi ed electrician, suffi ciently trained on this system, is used to complete

any service, maintenance, or operations on this system. SOLON will not accept

any responsibility or liability for the service, maintenance, or operation of this

system unless such qualifi ed individuals are used and they strictly adhere to the

instructions provided in this manual. SOLON expressly disclaims any liability for

loss, damage, or expense incurred by the failure of the owner/installer to follow

the instructions set forth in this manual.

Because the system is tied to the power grid, and the system is dually energized,

lethal DC voltages may be present on the system at all times. In addition, because

the modules convert energy directly from sunlight, lethal voltages may be present

even when disconnected from the grid.

When servicing modules, DO NOT walk on, step on, or lean on solar modules under

any circumstances.

SOLquick installation should be annually inspected for the following concerns:

Mechanical interconnects have begun to loosen and there are no abrasions

or cuts.

Degradation of the ballasting pavers.

Excessive soiling that may cause power loss.

Electrical interconnects are loose.

Wire insulation is unabraided.

The SOLquick assembly can be easily removed for easy roof access, by unfastening

interconnect straps and removing any ballast and penetration anchors. For further

information on PV systems inspection and maintenance please visit

http://solarabcs.org/.

24

SOLON Corporation

6950 S. Country Club Rd

Tucson · AZ · 85756-7151

Phone +1 520 807-1300

Fax +1 520 807-4046

E-Mail [email protected]

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