Company Presentation

February 23rd, 2015

Cornelius Geist – Markus Thamm

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We Realize Your Ideas

Your Reliable Partner

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•  Founded 2001 in Bad König

•  2009 Opening of Darmstadt branch office

•  2012/2013 Expansion into new offices in Weiterstadt

•  2015 - 11 Employees

•  Business segments:

•  Mechatronics

•  Medical technology

Niederlassung Weiterstadt

Development – V Model

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Source: http://www.mdtmag.com

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We Realize Your Ideas

Manufacturing

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•  Turned parts (CNC)

•  Milled parts (CNC)

•  Wire cutting EDM (CNC)

•  Heat treatment up to 1150°C

•  Electro polishing

•  Vibratory finishing

•  Anodizing

•  Production of electronic circuits (manual assembly)

Machine Pool - Production

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CNC- Turning Machine

3 axis CNC-Milling Machine

CNC-Wire Cut EDM

CNC- Milling Machine

Climatic Chamber

Coordinate Measurement Machine

DMG CTX 310 V1 ECO

Hurco VM1

Mitsubishi 

emco turn 325 

Heraeus HC 4015 

Etalon Derby 454

Assembly / Cleaning

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•  ESD suitable assembly (Cleanroom ISO7/ISO5 available)

•  Manufacturing of glued modules (Cleanroom ISO7/ISO5 available)

•  Ultrasound wet chemical cleaning

•  Vacuum furnace (2mbar – 140°C)

•  Vacuum systems UHV 140°C

•  Plasma furnace (O2, H2)

Measurement & Test

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•  Coordinate measurement machine

•  Measurement microscope

•  Various measurement equipment for force, pressure, distance and electrical values

•  Helium leak tester for leak tests

•  Furnaces up to 1150°

•  Climate chamber -40°C to 130°C

•  Residual gas analysis system (UHV)

From Experience: Development of a Micro Galvanic Connection

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•  Development and manufacturing of 30 prototypes –  Two electrical supply lines

–  Two liquid supply lines

–  Temperature range

–  Biocompatibility

–  Sterilization possible

–  Cleanliness

–  Small building space

–  Development- / manufacturing time 10 weeks

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•  Schedule

During design - manufacturing of 38 different components & fixtures

30 prototypes consist of 12 individual parts each

From Experience: Development of a Micro Galvanic Connection

Realizing Shortest Development Times

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•  Motivated dynamic team

•  Weekend work

•  Own production / sample shop

•  Close cooperation between design and manufacturing

–  Design optimized for machine pool

–  Designers / developers produce and test partly themselves

•  Supplier network for short material lead times

•  Comprehensive stock of base materials and standard parts

•  Test and optimization of components when they are still mounted on the machine

•  Extensive test equipment

Mechatronics Samples

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•  Calibration stand for mechatronic drives

•  Special tools to conduct special assembly steps

•  Test stand for sensor discs to verify reflectivity in the IR range

•  Permeation testing device

•  Test bench for force-displacement-measurement

Medical Technology Samples

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•  Pre-development of a medical product including prototypes and legally required documentation

•  Mechanical 3D chewing simulator to test multi dimensional chewing movements

•  Test bench to test the rotational insertion process for implants

•  Orthodontic implant system

•  Simulator for the oral cavity to test the hardening process of new dental plastic materials

LuZi Concept

Services

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•  Development of technical concepts considering comprehensive versions

•  Process development for critical steps

•  Support manufacturers during process development and series launch of mechatronics modules

•  Process analysis to increase quality

•  Know-how transfer to suppliers

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Questions ?

We Realize Your Ideas