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Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU /...

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Gastech, Tokyo April 2017 Trelleborg Marine Systems 1
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Page 1: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Gastech, TokyoApril 2017

Trelleborg Marine Systems1

Page 2: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Andrew StaffordTechnical DirectorTrelleborg Marine Systems UK. Ltd.

Trelleborg Marine Systems2

Page 3: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Contents

Introduction to Trelleborg

LNG SSL function overview

FSRU / FSU Applications

Current compatibility issues

Conclusions

Trelleborg Marine Systems3

Page 4: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

A World Leader in Engineered Polymer Solutions

Group profile

Focused polymer group

Founded in 1905

Annual sales:

SEK 31 billion

~ € 3.23 billion, $ 3.60 billion

Employing about ~ 23,000 people in

about 50 countries worldwide

~ 120 manufacturing facilities

Trelleborg Marine Systems4

Page 5: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Trelleborg Marine SystemsOrganizational structure

Marine

Fender Business

(Geographical focus)

Marine

Technology Business

(Product line focus)

EMSA IMEA N. America

(Rubber)

Incl.

Broussard

APAC Global

Foam

Marine TechnologyPort of the Future Team

Docking & Mooring

TMS Melbourne

OIl & Gas Transfer

TMS UK

Navigation & Piloting

TMS Denmark

Indian Engineering CenterMarine Fenders

Product Manager Technical Director

Executive AssistantFinance

Marketing Excellence

BU President

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Page 6: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Our Products

Our technology is fitted in over 1000 ships and

terminals worldwide

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Page 7: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Worldwide SSL SystemsTrelleborg

Conventional size LNGC SSLs 470+

FS(R)U vessels SSLs 37

Conventional LNG terminal SSLs (inc. FLNG) 110+

FS(R)U terminal SSLs 20

Small scale LNG SSLs 29

Small scale LNG terminals 6

Furukawa Electric Co, Japan

Conventional size LNGC SSLs (Fibre optic only) 154

LNG terminal SSLs (Fibre optic only) 34

Others

Total conventional size LNGC SSLs 7

Total terminal SSLs 2

SSL by Supplier

Trelleborg

Furukawa

Others

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Page 8: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

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Page 9: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Ship Shore Link System - Purpose

Ship-Shore mutual shutdown;

• Should conform to SIGTTO recommendations for SSL

• Both a cause and an effect in shutdown logic

Telecommunications;

• Clear lines of communication between operators

Data transfer between ship and shore;

• Mooring load data from mooring hooks to the ship

ISO28460:2010 defines the link options;

• Mandates a primary and independent backup to be available

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Page 10: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

ESD – SSL System History 1

1975• El Paso – Algeria to USA

• PYLE NATIONAL EEx’d’ connector

1975• Shell Brunei-Japan Project

• One-off EEx’ia’ at Lumut

1987• SIGTTO-MTL ESD Link

• ESD for LPG only

1989• Japan Terminals

• Furukawa Fibre-optic SSL

1991• Yung An - Taiwan

• ITT Cannon Telecoms

• Pneumatic ESD in Japan

• Miyaki EEx’d’ connector Telephones in Japan

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Page 11: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

ESD – SSL System History 2

1995

• Qatar and Das Island

• Fibre-optic SSL

1995

• Shell STASCO

• LNG BONNY Multiple Shipboard systems for worldwide trading

2000

• Fully Integrated Multiple Shipboard systems for worldwide trading

• BP British Merchant Worldwide LNGCs

2006• Trelleborg’s SeaTechnik™ Digital system for use with FSRU/ FSU

2010

• Production of SIGTTO Link connectors

• 2007 connector maker discontinued production

2012

• Universal Safety Link

• LNG small scale transfers

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Page 12: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Large Scale SSL

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Page 13: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

LNGC Ship – Shore Connectors

37-w Pyle

4-w Pyle

6-w Miyaki

6-w Fibre

Cable Entry

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Page 14: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Telecoms 1200 baud modem interface is not provided by some QRH vendors

Hotline is point to point

PABX / PSTN interfaces are to be analogue

Sound powered telephone legacy at some terminals

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Page 15: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

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Page 16: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Additional SSL Functionality

Summary of current projects

CNG ESD (FSRU) / Platform Shutdown (FSU);

• Additional high integrity signal in both directions

Process data to / from FS(R)U;

• Gas composition

• Tank levels / volumes / temperatures

• Flow rates

• Send out temperature & pressure

• Shore gas tie-in feedback to FSRU

• Extensive (38) DCS integration hardwired signals (Digital I/O, Analogue I/O)

FS(R)U / shore QRH integration

FS(R)U control of shore facility

CCTV

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Page 17: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

FS(R)U to Shore Data

100Mbps Ethernet via SONET

digital SSL payload

Ethernet packet is separate to

ESD and telecoms;

• No risk of corruption

Limited by legacy OM2 fibre;

• 155Mbps reliably (SONET OC3)

• 1.5km end to end maximum

Limited to the standard of copper

cable and connections (Ex’d’);

• CERTAINLY NOT CAT5!

Ethernet extenders are used;

• Up to 15Mbps

• Speed is auto-ranged to cables

• Matched pairs

Fibre Optic Electric

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Page 18: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

FSRU ‘Tandem’ / ‘Jetty’

Independent links

Direct STS comms via shore SSL

LNG transfer via analogue fibre / electric *ISO28460*

CNG transfer via digital fibre / electric

Process data via digital fibre / electric ethernetextender

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FSRU

LNGC

Page 19: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

FSRU ‘Double Bank’

FSRU bridges the systems

Direct shore – LNGC comms via FSRU SSL

LNG transfer via analogue fibre / electric *ISO28460*;

• Options for MLM

CNG transfer via digital fibre / electric

Process data via digital fibre / electric ethernetextender

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Page 20: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

MLM via SSL

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LNGC will only ever have a standard

SSL

Project requirements to integrate shore

QRH with FSRU QRH;

• No standard exists to take data from

shore and add it to FSRU data

• Data formats can be vendor specific

• FSRU requires more SSL functionality

Project requirements for FSRU control

of shore QRHs

Page 21: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

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Page 22: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Problems with Vessel Re-Use

FSRU vessels are routinely built to one spec then upgraded;

• Terminal requirements not looking to existing projects

Same process implemented multiple ways;

• Vessels installing multiple interfaces performing the same function

• Dangers of following the original LNGC development path

Moving vessels between terminals means constant upgrade

Expectations that FSU original SSL can be tweaked to suit all projects

More thought needed to how to trade a vessel in the future

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Page 23: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Data Formats

Although the same data points are required different formats used;

• Modbus RTU

• OPC server / client

• Discrete I/O via UDP/IP

Even if a common transmission type was used, data addressing

should be consistent;

• Data address registers

• Data length / type

Future proofing by allowing ‘spare’ addresses

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Page 24: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Small Scale LNG

Standards and guidelines being written;

• Current documentation limited to ‘linked ESD systems shall be used’

Digital SSL offers increased functionality to large scale SSL;

• ESD, telecoms, process data, control functions

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Page 25: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Data for LNG Fuelling

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Page 26: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

Conclusions

New applications risk following large scale multi-connection systems;

• Increased cost

• Increased complexity

• Compatibility problems

Processes have common data requirements;

• Standardisation of data formats is possible

If LNGCs can trade worldwide, why limit FSRU applications?

Use of well proven digital technologies allow compatibility

No one party can do this, it needs to be addressed by everyone

together

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Page 27: Gastech, Tokyo Stafford... · Contents Introduction to Trelleborg LNG SSL function overview FSRU / FSU Applications Current compatibility issues Conclusions 3 Trelleborg Marine Systems

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