About us:

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Hi Tech Auto components is a lean manufacturing company engaged in making “Niche” precision components. We work with OEMs, Part manufacturers to cater to wide range of customer requirements in multiple domains like Automotive, Aerospace, Hydraulics, Medical & Defence.

Since our inception we have grown in capacity and expertise by catering to

customers in India, Europe and UK

We adopt the best practices in the industry to create a Win-Win situation

for our customers and us.

• Mission

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• Vision

Quality Policy:

Our company is aligned to ISO 9001:2008 certification standards for

precision components manufacturing.

We are committed to provide Reliable, Safe and Value added Quality Products on time with a commitment to always ensure to exceed customer expectations.

We adhere to strict and continuing improvement of our process and system.

We are dedicated to 100% Ontime Delivery (OTD) & First Time Right (FTR)

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Work Break down Structure WBS:

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Process Flow:

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Expertise:

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Machining of materials like Steel Alloys,Titanium Alloys, Aluminium Alloys,Copper alloys,Castings.

Developing Cost effective & efficient fixtures for reduced setup and Handling time

Hard turning and milling operation to machine the components having High (50 to 60) HRC.

3D modeling, 3D programming-NC programming (Master Cam10) and profile milling operations.

High Level of tolerance accuracy (upto 1 micron) for select applications.

Infrastructure:

Located at Peenya Industrial Layout, Bangalore, the company is spread over an

area of 1300sq ft.

The company is equipped with precision measuring equipments and monitoring

devices to scale even the minute flaw in the quality of the product.

Forté

The Leadership team consisting of talented group of engineers coming from

various domains of expertise forged together with passion for engineering and

technical excellence.

Integrity, customer focus and adaptabilty

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List Of Machinery:

VMC M/c - 1No (Make BFW)

CNC Lathe M/c - 3Nos (Make LMW)

Power Hacksaw M/C -1No (Make Winner Enterprises)

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List Of Quality Measuring Equipment:

Profile Projector (Dynascan) -1No

Digital Caliper (0-200mm)

Dial Caliper (LC-0.01mm)

Digital Height Gauge (0-600mm)

Digital Micrometer (0-25 and 25-50)

Micrometer (0-150mm)

Surface plate (1m*1m)

Bore gauge (20-150mm)

Slip gauges

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Products and Offerings:

Aerospace and Power

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Submersible Pumps-

Hydraulic

Medical

Automotive Hydraulics

Turbine and Compressor Blades

Valves & Fittings Spool

Plates and Fittings

Casing & Fittings

Product Details:Aerospace components- Turbine blade and compressor blades

• Material : Titanium and Stainless steel grades

• Volume : Compressor Blade:

1400 Nos. Turbine Blade: 350

Nos.

•Tolerance Limit : ± 10 µm (Profile and diametrical area).

Key Challenges:

• Raw material inspection and defining the process flow.

• In house fixture development for machining.

• 3D and profile program generation from master cam X10.

• Prototype part machining done to ensure quality before

original material machining.

• Roughing and finishing operation done separately to ensure quality.

• Tool life definition for calculated parts to avoid scrap due to tool breakage. http://www.hitechautocomponents.com 13

Product Details:Aerospace components- Turbine blade and compressor blades

Key Achievements:

• Profile of blades ensured: using 3D taster profile checking done

in VMC machine instead of CMM maintaining the same quality

standards which in turn reduced our cost by 25% to 30%

and production time 10% per component.

• Zero Rejection

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Product Details:Aerospace components- Turbine blade and compressor blades

Key Achievements:

• Profile of blades ensured: using 3D taster profile checking done

in VMC machine instead of CMM maintaining the same quality

standards which in turn reduced our cost by 25% to 30%

and production time 10% per component.

• Zero Rejection

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Product Details:Industrial components- Crank Shaft

• Material : Stainless Steel Grade 420

• Volume : 3000 Nos./Month

• Tolerance Limit : Diameter Tolerance

On 17mm dia ± 5 µm

On 16mm dia ± 10 µm

On 19mm dia ± 15 µm

Key Challenges:

•Ra value requirement 0.2 to 0.4 µm.

•Diameter Tolerance requirement ± 5 µm

•Keyway milling at 50HRC & Tolerance of ± 20 µm

Key Achievements:

• Turning operation reduced from 3 setup to 2 setting process.

• Hard Turning Process carried out with Ra value maintained from 0.2 to 0.4 µm.

• Keyway milling at both ends of shaft with a tolerance of ± 20 µm.

• High accuracy (0.1% Rejection) http://www.hitechautocomponents.com 16

Product Details:Hydraulic components- Submersible Pumps

• Material : Cast Iron

• Volume :800 Nos.

• Tolerance Limit : ± 10 µm (Bearing seating area).

Key Challenges:

• Before Machining the casting has to be checked for defects

such as extra projections, blow holes and material defects.

• Complete assembly components machining.

• Part Breakage

Key Achievements:

• Diametrical machining done in turning instead of milling.

• Special type of fixtures were designed to hold the part.

• Eliminated the Part breakage due to optimized process.

• Cost Reduction http://www.hitechautocomponents.com 17

Product Details:Hydraulic components- Submersible Pumps

•Material : Mild Steel EN Grade

• Volume : 12000Nos

• Tolerance Limit : ± 10 µm ( Diametrical area).

•Key Challenges and Achievements:

Threading on Components with different type of UNF, UNC, NPT

and IS standard.

•Achieving Surface Roughness of 2 to 4 µm.

•Profile programming

•Different plating process done on components to eliminate corrosion with a plating

thickness ranging from 5 to 20 µm.

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Our Esteemed Customers

M/s Milltec Machinery Pvt. Ltd, Bangalore.

M/s IHP India Pvt. Ltd, Bangalore.

M/s Bangalore Valves Pvt. Ltd , Bangalore.

M/s Sri Krish Automation, Coimbatore.

M/s Melstar Manufacturing Pvt. Ltd.

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Contact us

HI-Tech Auto components

Address: No. 7, 7th cross,

Thigalarapalya Main Road,

Kempegowda Industrial Estate,

Balaji Nagar, Bangalore: 58

Cell:+91 9611908226

E- mail: hitechautocomponents@gmail.com

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Like us

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