+ All Categories
Home > Documents > History BST the company was born out of the extensive experience of its founders in the aeronautical...

History BST the company was born out of the extensive experience of its founders in the aeronautical...

Date post: 29-Mar-2015
Category:
Upload: chloe-purrington
View: 214 times
Download: 2 times
Share this document with a friend
Popular Tags:
11
Transcript
Page 1: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.
Page 2: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

HistoryHistory BST the company was born out of the extensive BST the company was born out of the extensive

experience of its founders in the aeronautical experience of its founders in the aeronautical engineering and aerospace fields. We also have engineering and aerospace fields. We also have 12 years of experience on the motorcycle 12 years of experience on the motorcycle racetracks of the world and in designing custom racetracks of the world and in designing custom sport and race bikes. We have many years of sport and race bikes. We have many years of experience in working with carbon fiber and carbon experience in working with carbon fiber and carbon composites, and combine this knowledge with a composites, and combine this knowledge with a solid understanding of the needs and challenges of solid understanding of the needs and challenges of motorcycle riders in sport, road and race motorcycle riders in sport, road and race environments. environments.

BlackStone Tek was created in order to capitalize BlackStone Tek was created in order to capitalize on the unique properties of carbon fiber in the on the unique properties of carbon fiber in the motorcycle industry to produce the lightest, motorcycle industry to produce the lightest, strongest and most durable wheel available today, strongest and most durable wheel available today, through a unique and patented process. through a unique and patented process. BlackStone Tek designs and manufactures these BlackStone Tek designs and manufactures these wheels in its factory in Johannesburg. wheels in its factory in Johannesburg.

BlackStone Tek is a privately owned limited BlackStone Tek is a privately owned limited company based in the North of Johannesburg. The company based in the North of Johannesburg. The company provides employment for 40 South company provides employment for 40 South Africans. Training is provided for all workers to Africans. Training is provided for all workers to ensure that we maintain the skill level required in ensure that we maintain the skill level required in order to produce top quality products.order to produce top quality products.

Page 3: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Engineering Capabilities Engineering Capabilities The research and development on this highly technical product took The research and development on this highly technical product took

9 years and was done by Chris Adrian (engineer and carbon 9 years and was done by Chris Adrian (engineer and carbon composite specialist, formerly at CSIR – the premier research composite specialist, formerly at CSIR – the premier research facility in South Africa) and Gary Turner, a racer, team manager and facility in South Africa) and Gary Turner, a racer, team manager and motorcycle designer with 12 years on the international circuits. motorcycle designer with 12 years on the international circuits. Businesswoman Terry Annecke added her skills to the company at Businesswoman Terry Annecke added her skills to the company at time of start up, and, more recently, BST employed carbon time of start up, and, more recently, BST employed carbon composites engineer Andrea Pretzler (Toyota F1, Motoczysz and composites engineer Andrea Pretzler (Toyota F1, Motoczysz and significant experience in motorcycle design and construction) in significant experience in motorcycle design and construction) in Austria.Austria.

CAD design processes which involve 3D digital solid modeling. The CAD design processes which involve 3D digital solid modeling. The solid models are subjected to various pre-determined load cases, solid models are subjected to various pre-determined load cases, the results of which shows the peak stresses and deflections. After the results of which shows the peak stresses and deflections. After evaluation of the finite element stress analysis, the 3D solid model evaluation of the finite element stress analysis, the 3D solid model can be modified to alleviate any potentially high stresses or can be modified to alleviate any potentially high stresses or unnecessarily high deflections. This process may be iterated a unnecessarily high deflections. This process may be iterated a number of times before the final design solution is achieved.number of times before the final design solution is achieved.

Page 4: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Manufacturing CapabilitiesManufacturing Capabilities The BST manufacturing facility is TŰV The BST manufacturing facility is TŰV

certified, and have also achieved ISO certified, and have also achieved ISO 9001:2000 certification and are audited 9001:2000 certification and are audited by the German TŰV. We maintain a by the German TŰV. We maintain a significant proportion of our time in significant proportion of our time in research and development and strive research and development and strive for continual improvement in all our for continual improvement in all our products. products. The factory consists of 5,000 The factory consists of 5,000 square metres housing state-of-the-art square metres housing state-of-the-art equipment including autoclaves, CNC equipment including autoclaves, CNC Lathes, NC Cutting machines, painting Lathes, NC Cutting machines, painting booth etc. The company has in-house booth etc. The company has in-house design capabilities and composite design capabilities and composite knowledge.knowledge.

The patterns are nested on an The patterns are nested on an electronic file and the carbon fiber is electronic file and the carbon fiber is NC-cut with each pattern identified in NC-cut with each pattern identified in accordance with the production accordance with the production instruction and procedure instruction and procedure documentation. The cut carbon fiber documentation. The cut carbon fiber pre-preg pieces are laid up in the pre-preg pieces are laid up in the laminating / curing mould according to laminating / curing mould according to strict production instruction and strict production instruction and procedure documentation. procedure documentation.

Page 5: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

MaterialsMaterials Proven material engineering and Proven material engineering and

proprietary processes allow increased proprietary processes allow increased strength and reduced weight where it strength and reduced weight where it makes the most impact on performance.  makes the most impact on performance.  The result is a wheel that shows The result is a wheel that shows significant reduction in the Moment of significant reduction in the Moment of Inertia (MoI) – the most critical aspect Inertia (MoI) – the most critical aspect that affects acceleration,  deceleration that affects acceleration,  deceleration and handling of the motorcycle.  and handling of the motorcycle. 

X Ray taken at the BAR Honda NDT facility

Page 6: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

TestingTesting BlackStone Tek’s wheels have been tested by BlackStone Tek’s wheels have been tested by

Rim Technologies, Eurotype Test Centre, and Rim Technologies, Eurotype Test Centre, and TŰV Pfalz, where they passed the cornering TŰV Pfalz, where they passed the cornering fatigue, radial fatigue and tensional fatigue fatigue, radial fatigue and tensional fatigue testing requirements. testing requirements. All tests where All tests where conducted on a single BST wheelconducted on a single BST wheel; ; A SINGLE A SINGLE METAL WHEEL WOULD NOT LAST METAL WHEEL WOULD NOT LAST THROUGHOUT ALL THE TESTSTHROUGHOUT ALL THE TESTS. This is not . This is not usually done testing a metal wheel, due to usually done testing a metal wheel, due to metals fatigue behavior Regulations specify that metals fatigue behavior Regulations specify that one new wheel for every test is permissible. one new wheel for every test is permissible.

BST has passed and exceeded these BST has passed and exceeded these requirements. Copies of tests are available. requirements. Copies of tests are available. The wheels also passed the impact test used for The wheels also passed the impact test used for road certification on aluminum wheels for OEM road certification on aluminum wheels for OEM purposes, using the JWL spec impact test rig. purposes, using the JWL spec impact test rig. Impact test: 337,5 kg (904.2 lbs) from 150mm Impact test: 337,5 kg (904.2 lbs) from 150mm (JWL) (street wheels)(JWL) (street wheels)

The front wheel was designed for a 150 kg The front wheel was designed for a 150 kg (401.9 lbs) static load and the rear wheel for a (401.9 lbs) static load and the rear wheel for a 250 kg (669.8 lbs) static load. This translates 250 kg (669.8 lbs) static load. This translates into a bike with a total empty weight of up to 400 into a bike with a total empty weight of up to 400 kg (1,072 lbs). This exceeds the static load kg (1,072 lbs). This exceeds the static load normally applicable to Racing or Sport bikes.normally applicable to Racing or Sport bikes.

Test rig for cornering fatigue

Test rig for torsional durability

Page 7: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

BenefitsBenefitsValue for Money-Great InvestmentValue for Money-Great Investment

Carbon Fiber does not have a shelf life and can be used for many yearsCarbon Fiber does not have a shelf life and can be used for many years Chemical resistant and does not corrodeChemical resistant and does not corrode Hubs can often be used after carbon part has been damaged Hubs can often be used after carbon part has been damaged Stocking distributor in the USAStocking distributor in the USA Standard (readily available)  sprocketsStandard (readily available)  sprockets Excellent pricing and value for moneyExcellent pricing and value for money

High performance enhancements in:High performance enhancements in: Higher strength-to-weight ratio than any of the alloysHigher strength-to-weight ratio than any of the alloys Acceleration and Braking performance . . .the best performance enhancementsAcceleration and Braking performance . . .the best performance enhancements

Safety conscious:Safety conscious: World class engineeringWorld class engineering Reduced rider fatigueReduced rider fatigue TUV tested and DOT compliantTUV tested and DOT compliant Tried and tested for 10 years all over the worldTried and tested for 10 years all over the world Full traceability on every part and process of each wheelFull traceability on every part and process of each wheel

Page 8: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Championships and SeriesChampionships and Series Championships:Championships:

European SuperMono Champions - 5 out of the last European SuperMono Champions - 5 out of the last 7 years7 yearsDutch Supermono Champions – 5 out of last 6 Dutch Supermono Champions – 5 out of last 6 years years Dutch 125 GP ChampionsDutch 125 GP ChampionsSA 125 GP ChampionsSA 125 GP Champions

Series:Series:

Red Bull Yamaha - 500 GP (Gary Mc Coy)Red Bull Yamaha - 500 GP (Gary Mc Coy)125 GP (Sito Pons)125 GP (Sito Pons)125 GP (Fontana Racing)125 GP (Fontana Racing)125 GP (Arie Molannar)125 GP (Arie Molannar)125 GP (Aspar)125 GP (Aspar)125 GP (Abbink)125 GP (Abbink)250 GP (Zong Shen)250 GP (Zong Shen)250 GP (Jacob Smrcz)250 GP (Jacob Smrcz)250 GP (Arnaud Vincent)250 GP (Arnaud Vincent)Battle of the twins (BOTT) South Africa for the last 5Battle of the twins (BOTT) South Africa for the last 5Years (In 2008 (80% of the field use BST wheels)Years (In 2008 (80% of the field use BST wheels)Malaysian Superbike series Malaysian Superbike series

Page 9: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Approved ByApproved By

USAUSA AMA DragbikeAMA Dragbike WERAWERA MIROCKMIROCK DOTDOT

Europe Europe MotoGPMotoGP GP-125, 250GP-125, 250

Page 10: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Size AvailablitySize Availablity

Wheel sizes:Fronts: 2.5” x 17” Conventional: 4.5” x 17” Offset Rears: 5.75” x 17” 3.5” x 16.5” Rears: 5.0” x 17” 6.00” x 17” 3.5” x 16” 5.50” x 17” 3.6” x 17” 6.25” x 16.5” 3.6” x 16.5” 5.75” x 17” 3.75” x 17” 6.00” x 17” 3.5” x 17” 6.25” x 17” 2.5” x 18” 6.625” x 17” 3.5” x 18” 3.5” x 18” 3.0” x 19” 5.5” x 18” 2.15” x 21” 8.5” x 18”

This range will increase with requirements. Sizes can be made according to the needs of our partners.BST also designs and manufactures structural parts such as tanks, oil tanks, frames and other specialised components.

Page 11: History BST the company was born out of the extensive experience of its founders in the aeronautical engineering and aerospace fields. We also have 12.

Brock’s Performance is now BST’s Brock’s Performance is now BST’s exclusive US distributor for Japanese exclusive US distributor for Japanese sportbike, road race and drag race sportbike, road race and drag race applications.applications.

At Brocks Performance, we strive to At Brocks Performance, we strive to lead in the innovation, research and lead in the innovation, research and development, manufacturing and development, manufacturing and distribution of performance distribution of performance components and associated components and associated information in the motorcycle information in the motorcycle industry. We translate our products industry. We translate our products and knowledge into value for our and knowledge into value for our customers by offering unsurpassed customers by offering unsurpassed customer service combined with customer service combined with comprehensive solutions to our comprehensive solutions to our customers’ needs.customers’ needs.


Recommended