I ; H G F ? 7 5 ; C E B 4 = A : D 8 7 4 5 C : A 8 5 B 5 A @ < ? > = 5 3 < … · 2020-01-08 ·...

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Pravinkumar Patel <[email protected]>

Acknowledgement Slip for TOR application

[email protected] <[email protected]> Thu, Mar 7, 2019 at 7:08 PMTo: [email protected]: [email protected]

Acknowledgement Slip for TOR(Resubmission)

This is to acknowledge that the proposal has been successfully uploaded on theportal . The proposal shall be examined by MS of SEIAA to ensure that requiredinformation has been submitted. An email will be sent seeking additional information ,if any, within 5 working days. Once verified, an acceptance letter shall be issued tothe project proponent .

Following should be mentioned in further correspondence

1. Proposal No. : SIA/GJ/IND2/31012/2019

2. Category of the Proposal : Industrial Projects - 2

3. Project/Activity applied for : 5(j) Sugar Industry

4. Name of the proposal :M/s. Shree Sayan Vibhag Sahakari KhandUdhyog Mandli Ltd

5. Date of submission for TOR : 07 Mar 2019

6. Name of the Project proponent along with contact details

a) Name of the proponent :M/S. SHREE SAYAN VIBHAG SAHAKARIKHAND UDYOG MANDLI LTD.

b) Mobile No. : 9825600921

c) State : Gujarat

d) District : Surat

e) Pincode : 394130

Gmail - Acknowledgement Slip for TOR application https://mail.google.com/mail/u/0?ik=63782a735d&view=pt&search=a...

1 of 1 3/7/2019, 7:15 PM


Transferred proposal to SEIAA1 message

[email protected] <[email protected]> Fri, Feb 1, 2019 at 5:30 PMTo: [email protected], [email protected]: [email protected]

Acknowledgement Slip for Transfer

This is to inform you that the proposal has been transferred from cataegory A tocategory B. Now the proposal shall be examined by MS of SEIAA to ensure thatrequired information has been submitted. An email will be sent for seeking additionalinformation , if any. Once verified, an acceptance letter shall be issued to the projectproponent .

Following should be mentioned in further correspondence

1. New Proposal No. : SIA/GJ/IND2/31012/2019

2. Old Proposal No. : IA/GJ/IND2/74463/2018




6. Date of submission for TOR : 13 Apr 2018



b) Mobile No. : 9825600921

c) State : Gujarat

d) District : Surat

e) Pincode : 394130

Gmail - Transferred proposal to SEIAA https://mail.google.com/mail/u/0?ik=63782a735d&view=pt&search=a...

1 of 1 2/5/2019, 10:15 AM


EDS Letter1 message

[email protected] <[email protected]> Mon, Feb 4, 2019 at 10:15 PMTo: [email protected]: [email protected]

Email alert to proponent, if any, other details are sought by concerned MemberSecretary after forwarding proposal to MS by proponent

A proposal for TOR, as per the details given below has been examined by theMember Secretary





5. Date of submission for TOR : 13 Apr 2018



b) Mobile No. : 9825600921

c) State : Gujarat

d) District : Surat

e) Pincode : 394130

The said proposal has not been accepted on account of the shortcomings as per thestatement uploaded on the portal. Please remove the shortcomings and resubmit theproposal.

Gmail - EDS Letter https://mail.google.com/mail/u/0?ik=63782a735d&view=pt&search=a...

1 of 1 2/5/2019, 10:16 AM

SEAC, Gujarat Page 1 of 11

Page 1 of 11 EC-Expansion[Updated Feb. 2019]

Project details

• Sugar Industry 5(j)-B Category

• For Terms of Reference [ToR]

• Modernization of Project

1. Basic Information of the Project:

i Name & Address of the Project site

(Complete details with plot no./Survey

no., Landmark etc. )

M/s. Shree Sayan Vibhag Sahakari Khand Udhyog Mandli Ltd. At & Post Sayan, Taluka Olpad, District Surat - 394 130.

ii Name of the Applicant Mr. Pravinkumar D Patel (Managing Director)

iii Address for correspondence At & Post Sayan, Taluka Olpad,

District Surat - 394 130.

iv Contact no. and e-mail ID of the

Applicant

Mo. no. : 9825600921

e-Mail: [email protected]

v Aerial distance of nearest Habitat (KM) Sayan village-2.5 km (SSW)

vi Longitude & Latitude of the Project Site:

(4 corners of the site)

Corner-1 21°20'17.52"N 72°53'35.70"E

Corner-2 21°20'39.56"N 72°53'40.58"E

Corner-3 21°20'47.80"N 72°54'9.29"E

Corner-4 21°20'14.26"N 72°53'54.31"E

vii Category as per the Schedule to the EIA

Notification 2006 i.e. 1(d), 2(b), 5(f) etc.

Sugar Industry 5(j)

Sub-Category: B1

viii Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that

(1) Protected areas notified under the Wildlife (Protection) Act, 1972;

(2) CEPI areas (3) Eco-sensitive areas and (4) Inter-state boundaries and

international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site.

None

2. Online application reg.:

a) Online application proposal no. : Old - IA/GJ/IND2/74463/2018, New - SIA/GJ/IND2/31012/2019

b) Date of online acceptance of ToR -



application by SEAC: c) Date of presentation for ToR: -

3. Product profile:

Sr. no.

Name of the Products

CAS no. /

CI no.

Quantity MT/Month

End-use of the

products Existing Proposed Total 1 Crystal white

sugar 57-50-1

19500 5700 25200 Sale to market

2 Industrial alcohol/ Rectified spirit

64-17-5 1350 -- 1350

Sale to market

3 Extra neutral alcohol/Absolute alcohol/ Anhydrous alcohol

64-17-5

1200 -- 1200

Sale to market

4 Bagasse based Captive Power Plant

-- 11.5 MW (9 +

2.5 standby)

--

11.5 MW (9 +

2.5 standby)

Used within premises as electricity

Total - - -

By – Products 1

Molasses

68476-78-8

7500 -- 7500

Used for distillery unit and sale in market

2 Bagasse 9006-97-7

45000 -- 45000

Used as fuel and sale to particle board units

3 Press mud -- 6000 -- 6000

Used in own bio-compost yard

The project falls under Category B of project activity 5(j) as per the schedule of EIA

Notification 2006.

4. Product wise Raw material consumption:

Sr. no.


Name of the Raw Materials

CAS no. / CI no. of

raw materials.

Quantity MT/Month

Existing Proposed Total

1 Crystal white sugar Sugar cane

91722-22-4

1,50,000 60,000 2,10,000

2 Lime 8006-28-8 250 150 400 3 Sulphur 7704-34-9 70 60 130

4 Phosphoric acid 7664-38-2

15 -- 15



Sr. no.


Name of the Raw Materials

CAS no. / CI no. of

raw materials.

Quantity MT/Month


5 Industrial alcohol/

Rectified spirit and

Extra neutral

alcohol/Absolute

alcohol/ Anhydrous

alcohol

Molasses 68476-78-

8 5,340 -- 5,340

6 Turkey red oil/Deformer 8002-33-3

6 -- 6

7 Rectified spirit

64-17-5 12,72,000

Lit --

12,72,000 Lit

8 Potassium permanganate 7722-64-7

75 – 100 -- 75 – 100

9 Caustic soda 1310-73-2 550 – 600 -590 10

5. Compliance status of the existing project:

Sr. no.

Particulars Brief Information/Details Remarks

1 • Earlier EC details

• In case of EC not obtained, Copy of CTE &CCA obtained before 14.09.2006.

• EC for distillery unit vide letter no. F. No. J-11011/326/2006-IA II (I) from MoEF&CC dated 14.05.2007

• Obtained CCA for sugar & distillery unit vide CCA order no. AWH-94405 dated 11.07.2018 and valid up to 30.05.2023

2 Compliance of EC conditions - 3 Status of inspection by RO-

MoEF&CC, Bhopal. i.e. CCR-Certified Compliance Report

-

4 Status of submission of half yearly returns to concern authorities.

-

5 Copy of CC&A and Compliance of existing CC&A Conditions.

CTO/CC&A order no. AWH-94405 dated 11.07.2018 and valid up to 30.05.2023. CC&A certificate and its compliance is attached as Annexure-I.

6 Legal actions/Closure directions/SCN etc. Issued by GPCB and its current status. For last 3 years

No SCN were issued however two notice direction and one closure direction issued by GPCB in last 3 years

7 Any Public Complaints No 8 Is there any litigation

pending before any court of Law against the Project?

No



6. Salient features of the project including Water, Air and Hazardous waste

management:

Sr. no.

Particulars Details

A i Total cost of Proposed Project

(Rs. in Crores):

Existing: - Proposed: 36 Crore Total: -

ii EMP details (Capital cost & Recurring cost)

� Capital cost Rs. 4 lacs & Recurring cost Rs. 80 lacs per annum

iii CER details (As per MoEF&CC OM dated 01/05/2018)

� CER amount: Rs. 36 lacs.

B Total Plot area

( sq. meter)

Existing: 5,95,292.58 sq.mt.

Proposed: No additional land is required to acquire for the modernization of sugar mill, existing land i.e. 5,95,292.58 sq.mt. is sufficient for the modernization project

Total: 5,95,292.58 sq.mt.

Green belt area

(sq. meter)

Existing: 2,02,343 (34%) sq.mt. Proposed: 00 sq.m. Total: 2,02,343 (34%) sq.mt.

C Employment generation Existing: 1200 Nos Proposed: 00 Total: 1200 Nos.

D Water

i

Source of Water Supply (GIDC Bore well, Surface water, Tanker supply etc...)

Canal/Borewell

Status of permission from the concern authority.

We have already submitted NOC application for obtaining permission to abstract ground water through borewell for industrial use to Central Ground Water Authority (CGWA), Ahmadabad, Gujarat.

ii Water consumption (KLD)

Category Existing

KLD

Proposed (Additional)

KLD

Total after Expansion

KLD Remarks

Total water requirement 5026 -1906 3120

(2070 Fresh water + 1050 condensate water of sugar cane crushed

(A) Domestic 160 -- 160 --

(B) Gardening -- -- -- Treated water



from ETP is reused for on land irrigation/ plantation/gardening purpose within the factory premises.

(C) Industrial

C-I (Distillery Plant) 200 -- 200

C-II (Sugar Plant)

Process 1300 -650 650

Boiler 1606 -756

213

Cooling 1697

Others (Humidification + Spray pond Make up)

1260 -200

Washing 500 -300 200

Industrial Total 4866 -1906 2960

Grand Total (A+B+C) 5026 -1906 3120

1) Total water requirement for the project: 3120 KLD

2) Quantity to be recycled: 1380 KLD

3) Total fresh water requirement: 2070 KLD

iii Waste water generation (KLD)

Category Existing

KLD

Proposed (Additional)

KLD

Total after Expansion

KLD Remarks

(A) Domestic 150 -- 150 --

(B) Gardening -- -- -- Treated water from ETP is reused for on land irrigation/ plantation/gardening purpose within the factory premises.

(C) Industrial

C-I (Distillery Plant) -- -- --

C-II (Sugar Plant)

Process 1570 -890 680

Boiler 631 -311

80

Cooling 420 Others (Humidification +

Spray pond Make up) 180 --

Washing 500 -300 200

Industrial Total 2881 -1501 1380 Grand Total (A+B+C) 3031 -1501 1530

iv

Treatment facility within premises with capacity

[In-house ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc..

� ETP (Primary, Secondary) is operated for the treatment of industrial effluent as treatment facility

� Its Capacity: 3000 KLD Treatment scheme including segregation at source.

� Domestic sewage (150 KLD) disposed off through septic tank/soak pit system.



While Entire industrial effluent (1380 KLD) is treated in Effluent Treatment Plant

(ETP) and treated water is reused for on land irrigation/plantation/gardening

purpose within the factory premises

Note: (In case of CETP discharge) :

Management of waste water keeping in view direction under section 18 (1) (b) of the Water

(Prevention and Control of Pollution) act, 1974 issued by CPCB regarding compliance of CETP.

� Not applicable

v In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE,

CHWIF etc.

Name of Common facility (For waste water treatment)

� Not applicable

Membership of Common facility (CF)

(For waste water treatment)

� Not applicable

vi Simplified water balance diagram with reuse / recycle of waste water



vii Reuse/Recycle details (KLD)

[Source of reuse & application area]

Total reuse 1380 KLD and recycle 1050 KLD.

Source of waste water for reuse with quantity in KLD

(From where it is coming)

Application area with quantity in KLD (Where it is used)

Remarks regarding feasibility to reuse i.e.

w/w characteristics (COD, BOD, TDS etc.)

ETP treated water Gardening (1380 KLD) COD:212 BOD:28 TDS: 1712

Condensate from Sugarcane Recycle (1050 KLD) --

E Air i Flue gas emission details

No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA

Total Water Consumption

3120 KLD

(2070 Fresh water + 1050 condensate water of sugar cane crushed)

Industrial

2960 KLD

Domestic

160 KLD

Distillery

200 KLD

Sugar

2760 KLD

ETP

1380 KLD

Reused for on land

irrigation/plantation/gardening

purpose within the factory premises

680 KLD

Process

650 KLD

80 KLD

Boiler

213 KLD

420 KLD

Cooling + Other

1697 KLD

200 KLD

Washing

200 KLD

Septic tank/Soak

pit system

150 KLD



etc. Existing & Proposed

Sr. no.

Source of emission

With Capacity

Stack Height (meter)

Type of Fuel

Quantity of Fuel MT/Day

Type of emissions i.e. Air Pollutants

Air Pollution Control

Measures (APCM)

EXISTING SCENARIO

1 Steam Boiler No.: 1, 2 & 3* (20 TPH each)

30

Bagasse

50 MT/hr

Multicyclone Separator# & Wet Scrubber

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

2 Steam Boiler No.: 4 (40 TPH)

40 Wet Scrubber

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm


40

Bagasse +

Methane gas

20 MT/hr +

500 m3/hr

Wet Scrubber

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm


30

Furnace oil &

Methane gas

290 lit/hr

&

500 m3/hr

--

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

5

D. G. Set- (625 KVA – 02 Nos. (Stand by)

8 Diesel

160 lit/hr Acoustic

Enclosure

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

AFTER MODERNIZATION OVERALL SCENARIO

1 Steam Boiler No.: 1, & 2 (20 TPH each)

30 Bagasse

20 MT/hr Wet

Scrubber#

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

2 Steam Boiler No.: 3* 20 TPH each

30 Bagasse

10 MT/hr Wet

Scrubber*

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm


40

Bagasse

20 MT/hr Wet Scrubber

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm


40

Bagasse +

Methane gas

20 MT/hr +

500 m3/hr

Wet Scrubber

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm




30

Furnace oil &

Methane gas

290 lit/hr

&

500 m3/hr

--

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

6

D. G. Set- (625 KVA – 02 Nos. (Stand by)

8 Diesel 160 lit/hr Acoustic Enclosure

SPM ≤150 mg/Nm

3

SO2 ≤ 100 ppm NOX ≤ 50

ppm

Note: * After modernization, Steam Boiler No.3 is separated from common stack

attached to existing steam boiler No. 1, 2 & 3 and also provided new wet scrubber as

proposed APCM.

# Multicyclone Separator attached to existing steam boiler No. 1, 2 & 3 is removed from

existing scenario and existing wet scrubber is being operated as common APCM

attached to Steam Boiler No.: 1, & 2 only

There is no any change in existing Steam Boiler No. 4, 5, 6 and D.G. Sets (2 Nos.)

ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.) Existing & Proposed

Sr. no.

Specific Source of emission (Name of the

Product & Process)

Type of emission

Stack/Vent Height (meter)

Air Pollution Control Measures (APCM)

1 There is no process gas emission from existing and after modernization of Sugar mill.

iii Fugitive emission details with its mitigation measures.

• Raw Materials & Products will be stored in properly designated storage area and under good storage conditions to prevent any volatilities

• Raw Materials & Products will be stored in closed containers

• The fugitive emissions in terms of handling losses will get reduced by proper storage and handling.

• Regular monitoring will be done of piping and fittings for checking of any leakages.

• Hazardous chemicals will be stored as per standard criteria.

• Good housekeeping will be maintained in the plant. F Hazardous waste

(as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016. Existing & Proposed



i

Sr. no.

Type/Name of

Hazardous waste

Specific Source of generation (Name of

the Activity, Product

etc.)

Category and

Schedule as

per HW Rules.

Quantity (MT/Annum)

Management of HW Existing

Proposed

Total

1 Used oil From plant &

Machinery 5.1 0.500 -- 0.500

Collection, storage, transportation & reuse/disposal by selling to registered re-refiners.

2

Discarded Container/

Linears/Drums

Raw

Material

storage area

33.1 0.060 6.94 7

Collection, storage, decontamination, transportation and disposal by selling to authorized recyclers.

3 ETP sludge From ETP 35.3 1800 -- 1800 ETP sludge is used as manure within factory premises.

4 Fly Ash

From

bagasse

fired boiler

-- -- 4000 4000

Collection, storage and mixed with ETP sludge and used as filter material for bio-composting and selling to brick manufacturers

ii Membership details of TSDF, CHWIF etc.

(For HW management) Not applicable

iii Details of Non-Hazardous waste & its disposal (MSW

and others)

--

G Solvent management, VOC emissions etc. i Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents

� Not Applicable

ii VOC emission sources and its mitigation measures

� Not Applicable

7. Details of Environmental Consultant:

Sr. no.

Particulars Details

i Name of the Consultant En-vision Enviro Technologies Pvt Ltd

3rd floor, Shree Ram Complex, Above Bank of India, Surat-Dumas Road, Piplod, Surat-395 007, Gujarat

ii Contact no. and e-mail ID of the Consultant

Mo. no. : 9428001875

e-Mail: [email protected]

iii Accreditation for the categories and Validity

NABET/EIA/1821/ RA 0102 valid up to December 06, 2020

iv Any other details -



Name & designation of the Applicant: Pravinbhai Patel (Managing Director)

Stamp & Signature of Applicant:

Date: 02.03.2019

General Instructions:

• Format shall be in WORD Format (Font type- Arial, Font size- 11)

• Do not change Format. Fill up your details / information in prescribed tables.

• Provide authenticated (with stamp & Signature) hard copy during presentation.

• Kindly send e-mail to : [email protected]

• Above data shall be as per application Form-1 & PFR.

• Incorporate relevant details in respective column in the Format. Do not attach

Annexure except copy of Certificates etc.

COMPLIANCE OF CTO/CC&A

Consent order no. AWH-94405, Date of Issue: 11.07.2018 valid up to 30.05.2023

(Consent letter No. GPCB/CCA-SRT-56(5)/ID_21280/468953, dated 18.09.2018)

SR. NO.

CONDITIONS REMARKS

1. Consent order no. AWH-94405, Date of Issue: 11.07.2018 --

2. The consents shall be valid up to 30.05.2023 for the use of outlet for the discharge of treated effluent & air emission and to operate industrial plant for

manufacture of the following items/products:

Sr. No.

Products Quantity

1. Crystal white sugar 19,500 MT/Month

2. Industrial alcohol/ Rectified spirit 1,350 KL/Month

3. Extra neutral alcohol 1200 KL/Month

4. Absolute alcohol/ Anhydrous alcohol

By Products

1. Molasses 7,500 MT/Month

2. Bagasse 45,000 MT/Month

3. Press mud 6,000 MT/Month

Being complied.

Subject to specific condition:

1. Industry shall manage the Solid Waste generation from industrial activities as per

Solid Waste Management Rule-2016 (solid waste as defined in Rule-3(46).

Abide by the rules.

2. As per Provisions Of Rule 18 Of Solid Waste Management Rule-2016 you are

directed to make an arrangement in Utilities to replace at least 5 percent (5%) of

your solid fuel requirement by ‘refused derived fuel’.

Noted.

3. Industry shall obtain NOC from CGWA as per order of Hon. National Green Tribunal

for the withdrawal of ground water.

Being complied.

We have already

applied for CGWA

application for

ground water

extraction for

industrial use.

3. CONDITIONS UNDER THE WATER ACT:

3.1 Source of Water :- Bore well + Canal Water. Being complied.

3.2 The quantity of the fresh water consumption tor industrial purpose shall not exceed

4866 KL/Day. Being complied.

3.3 The quantity of the fresh water consumption for domestic purpose shall not exceed

160 KL/Day. Being complied.

3.4 The quantity of the industrial effluent to be generated from the manufacturing

process and other ancillary industrial operations shall not exceed 2881 KL/Day

Being complied.

Industrial effluent is

below or equal to

2881 KLD.

SR. NO.

CONDITIONS REMARKS

3.5 The quantity of domestic waste water shall not exceed 150 KL/Day. Being complied.

Domestic sewage is

below or equal to

150 KLD.

3.6 The applicant shall operate effluent lreatment system efficiently so that treated

effluent from the industrial unit shall conform to the norms mentioned below

PARAMETERS GPCB NORMS

pH 5.5 to 8.5*

Temperature 40°C

Colour (pt.co.scale)in Unit 100 units

Suspended Solids 300 mg/l

Oil & Grease 10 mg/l

Chlorides 600 mg/l

Suphate 1000 mg/l

Phenolic Compounds 1 mg/l

Sulphides 2.0 mg/l

Ammonical Nitrogen 50 mg/l

Total Chromium 2 mg/l

Hexavalant Chromium 0.1 mg/l

BOD (5 days 200 C) 100 mg/l*

COD 100 mg/l

Total Dissolved Solids 2100 mg/l

Being complied.

*Parameters are

followed as Gazette

notification no.

G.S.R 35 (E) dated

14.01.2016.

3.7 The final treated effluent conforming to the above standards shall be utilized for

irrigation, plantation/gardening within industrial premises only and in no case waste

water shall be discharged outside the premises.

Being complied.

We are regularly

operating online

effluent monitoring

system at ETP outlet

for measuring

parameter like pH,

COD, BOD, TSS and

it has been

connected to

GPCB/CPCB portal.

3.8 Industry shall provide fixed pipeline network with flow-meter for even distribution

of treated effluent and maintain its records.

Complied.

Unit is maintaining

the records of ETP

inlet and outlet in

logbook regularly.

3.9 Domestic effluent shall be disposed off through septic tank/soak pit system. Being Complied.

4. CONDITIONS UNDER AIR ACT:

4.1 The following shall be used as a fuel in steam Boiler and D.G.Set respectively.

Sr. No. Fuel Quantity

1. Bagasse 70 MT/Hr

2. Diesel 160 Lit/Hr.

Being complied.

SR. NO.

CONDITIONS REMARKS

4.2 The applicant shall install & operate comprehensive adequate air pollution control

system in order to achieve prescribed norms.

Being complied.

Unit has already

provided effective

APCM to flue gas

emission stack to

achieve the norms

prescribed by the

board.

4.3 The flue gas emission through stack attached to Steam Boiler and D.G.Set shall

conform to the following standards:

Stack No.

Stack attached

to

Stack

height in

Meter

Air

pollution control system

Parameter Permissible

Limit

1.

Steam

Boiler No.

1,2 & 3

(20 TPH

Each)

30

Multi-cyclone

Separator

Particulate

Matter

SO2

NOx

150 mg/Nm3

100 ppm

50 ppm

2.

Steam

Boiler No. 4

(40 TPH)

40 Water

Scrubber

Particulate

Matter

SO2

NOx

150 mg/Nm3

100 ppm

50 ppm

3.

Steam

Boiler No. 5

(40 TPH)

40 Water

Scrubber

Particulate

Matter

SO2

NOx

150 mg/Nm3

100 ppm

50 ppm

4.

Steam

Boiler No. 6

(10 TPH)

30 --

Particulate

Matter

SO2

NOx

150 mg/Nm3

100 ppm

50 ppm

5.

D. G. Sets-

3 nos.

(360 KVA &

250 KVA x

2 Nos.)

(Stand by)

11

(each) --

Particulate

Matter

SO2

NOx

150 mg/Nm3

100 ppm

50 ppm

Being complied.

Parameters of the

flue gas emission

are well within the

norms prescribed by

the board.

Unit is operating

online emission

monitoring system

attached to boiler

stack for measuring

parameter PM and it

has been connected

to GPCB/CPCB

portal.

4.4 There shall be no process emission from the manufacturing process as well as any

other ancillary process.

Complied.

There is no process

emission from the

any industrial

activities.

4.5 The concentration of the following parameters in the ambient air within the

premises of the industry and a distance of 10 meters from the source other than

stack/vent shall not exceed the following levels.

PARAMETER PERMISSIBLE LIMIT

Particulate Matter10 100 Microgram per cubic meter

PM2.5 60 Microgram per cubic meter

Oxides of Sulphur 80 Microgram per cubic meter

Oxides of Nitrogen 80 Microgram per cubic meter

Being complied.

Parameters of

ambient air are well

within the limits

prescribed by the

board.

4.6 The applicant shall provide portholes, ladder, platform etc at chimney(s) for Complied.

SR. NO.

CONDITIONS REMARKS

monitoring the air emissions and same shall be open for inspection to/and for use

of Board’s staff. The chimney(s), vents attached to various sources of emission

shall be designed by numbers such as S-1, S-2 etc. and these shall be

painted/displayed to facilitate identification.

Unit has provided

adequate stack

monitoring facility

for monitoring of

flue gas emission.

4.7 The industry shall take adequate measures to control of noise levels from its own

sources within the premises so as to maintain ambient air quality standards in

respect of noise to less than 75 dB(A) during day time and 70 dB(A) during night

time. Daytime is reckoned in between 6 a.m. and 10 p.m. and nighttime reckoned

in between 10 p.m. and 6 a.m.

Abide by rules.

5. D.G. SETS CONDITIONS

The D.G. Set shall have acoustic enclosure and shall comply sith the standards

specified at Sr. no 95 of Schedule-I of the rule-3 of E.P. Rules -1986 and Noise

pollution level as per the Air ACT-1981.

Being complied.

D.G. Sets standards:

The flue gas emission through stack attached to D.G. Sets shall conform to the

following standards.

a. The minimum height of stack to be provided with cach of the generator set

shall be H=h +0.2 (KVA)1/2. where H= Total stack height in meter, h= height

of the building in meters where or by the side of Which the generator set is

installed.

b. Noise from DG set shall be controlled by providing an acoustic enclosure or by

treating the room acoustically, at the users end.

c. The acoustic enclosure or acoustic treatment of the room shall be designed for

minimum 25 dB (A) insertion loss or for meeting the ambient noise standards,

whichever is on the higher side ( if the actual ambient noise is on the higher

side, it may not be possible to check the performance the acoustic enclosure!

acoustic treatment. Under such circumstances the performance be checked for

noise reduction up to actual ambient noise level, preferably, in the night time).

The measurement for insertion loss may be done at different points at 0.5 m

from the acoustic enclosure/room. and the averaged.

d. The D. G. Set shall be provided with proper exhaust muffler with insertion loss

of minimum 25 db (A).

e. All efforts shall be made to bring down the noise level due to D. G. Set, out

side the premises, with the ambient noise requirements by proper siting and

control measures.

f. Installation of D. G. Set must be strictly in compliance with the

recommendation of the D. G. Set manufacturer.

g. A proper routine and preventive maintenance procedure for the D.G.Set should

be set and followed in consultation with the D.G Set manufacture which would

help prevent noise levels of the D.G Set from deteriorating with use.

6. AUTHORIZATION AS PER HAZARDOUS WASTES AND TRANSBOUNDRY RULES-2016 FORM-2 (SEE RULE 6(2)

Form for grant of authorization for occupier Of operator handling Hazardous waste

6.1 Authorization order No:- AWH-94405 date of Issue: 11-07-2018. --

6.2 M/s. Shree Sayan Vibhag Sahkari Khand Mandli Ltd. is hereby granted an authorization to operate facility for following hazardous waste on the premises

situated at At& Post Sayan, Taluka Olpad, District Surat - 394 130

Being Complied.

SR. NO.

CONDITIONS REMARKS

Sr. No.

Waste Quantity MT/YR

Schedule-I Process No.

Facility

1. Chemical

Sludge from

Waste water

treatment

1800 35.3

Collection, Storage,

and used as manure

within factory

premises.

2.

Used Oil 0.5 5.1


transportation disposal

by selling to GPCB

approved registered

Re-refiners.

3. Empty barrels

/containers/lin

ers

contaminated

with

hazardous

chemicals

waste

0.060 33.1


transportation disposal

to authorizes

decontaminator.

6.3 The authorization shall be valid up to 30/05/2023 Point Noted.

6.4 The authorization is subject to the conditions stated below and such other

conditions as may be specified in the rules from time to time under the

Environment (Protection) Act-1986 and Hazardous Waste (M & H and T M) Rules

2008.

Abide by rules.

6.5 The authorization is granted to operate a facility for collection, storage within

factory premises transportation and ultimate disposal of Hazardous wastes as per

condition no.6.2 to the industry having valid CCA of this Board.

Noted.

7 TERMS AND CONDITION OF AUTHORIZATION:

1 The applicant shall comply with the provisions of the Environment (Protection) Act-

1986 and the rules made there under.

Being complied.

2 The authorization or its renewal shall be produced for inspection at the request of

an officer authorized by' the Gujarat Pollution Control Board.

Agreed.

3 The persons authorized shall not rent, lend, sell, and transfer or otherwise

transport the hazardous wastes without obtaining prior permission of the Gujarat

Pollution Control Board.

Complied.

4 Any unauthorized change in personnel, equipment or working conditions as

mentioned in the authorization order by' the persons authorized shall constitute a

beach of this authorization.

Noted.

5 The person authorized shall implement Emergency Response Procedure (ERP) for

which this authorization is being granted considering all site specific possible

scenarios such as leakages, fire etc. and their possible impacts and also carry out

mock drill in this regard interval of time:

Being Complied.

6 The person authorized shall comply with the provisions outlined in the Central

Pollution Control Board guidelines on "Implementing Liabilities for Environmental

Damages due to Handling and Disposal of Hazardous Wastes and Penalty'"

Being Complied.

7 It is the duty of the authorized person to take prior permission of the Gujarat Complied.

SR. NO.

CONDITIONS REMARKS

Pollution control Board to close down the facility.

8 An application for the renewal of an authorization shall be made as laid down in

rules 6(2) under Hazardous Waste and Other Waste Rules, 2016.

Complied

9 The imported hazardous and other wastes shall be fully insured for transit as well

as for any accidental occurrence and its dean-up operation.

Noted.

10 The record of consumption and fate of the imported hazardous and other wastes

shall be maintained.

Noted.

11 The hazardous and other wastes which gets generated during recycling or reuse or

recovery or preprocessing or utilization of imported hazardous or other wastes shall

be treated and disposed of 23 per specific conditions of authorization.

Noted.

12 The importer or exporter shall bear the cost of import or export and mitigation of

damages if any

Noted.

13 Any other conditions for compliance as per the Guidelines issued by' the Ministry of

Environment Forest and Climate Change or Central Pollution Control Board from

time to time

Abide by the

condition.

14 The waste generator shall be totally responsible for (i.e. collection, storage,

transportation and ultimate disposal) the wastes generated.

Agreed.

15 Records of waste generation, its management and annual return shall be submitted

to Gujarat Pollution Control Board in Form-4 by 30th day of June of every year for

the preceding period April to March.

Being Complied.

We are submitting

annual returns

Form-4 for Haz

waste to the board

regularly.

16 In case of any accident, details of the same shall be submitted on Form-II to

Gujarat Pollution Control Board.

Agreed.

17 As per "Public Liability Insurance Act-91" company shall get Insurance Policy, if

applicable.

Being Complied.

18 Empty drums and containers of toxic and hazard material shall be treated as per

guideline published for "Management & Handling of discarded containers" Records

of the same shall be maintained and forwarded to Gujarat Pollution Control Board

regularly.

Being Complied.

19 In case of transport of hazardous wastes to a facility for (i.e. treatment, storage

and disposal) existing in a State other than the State where hazardous wastes are

generated, the occupier shall obtain 'No Objection Certificate' from the State

Pollution Control Board or Committee of the concerned State of Union Territory

Administration where the facility exists.

Agreed.

20 Unit shall take all concrete measures to show tangible results in waste generation,

reduction, avoidance, reuse and recycle. Actions taken in this regard shall be

submitted within three months and also along with Form-4.

Noted.

21 Industry shall have to display the relevant information with regards to hazardous

waste as indicated in the Hon. Supreme court’s Order in W.P. No.657 of 1995

dated ) 14th October. 2003

Being Complied.

22 Industry shall have to display on-line data outside the main factory gate with

regards to quantity and nature of hazardous chemicals being handled in the plant,

including Wastewater and air emission and solid hazardous wastes generated

Complied.

Industry has

provided display

SR. NO.

CONDITIONS REMARKS

within the factory premises. board at the main

gate as per

Supreme Court

order and regularly

updates the same.

8 GENERAL CONDITIONS:

8.1 Any change in personnel, equipment or working conditions as mentioned in the

consents form/order should immediately be intimated to this Board.

Point Noted.

We will intimate to

the board for the

same.

8.2 Applicant shall also comply with the general conditions given in annexure I. Shall be complied.

8.3 Whenever due to accident or other unforeseen act or ever, such emissions occur or

is apprehended to occur in excess of standards laid down such information shall be

forthwith reported to Board. Concerned Police Station, Office of Directorate of

Health Service, Department of Explosives Inspectorate of Factories and local body.

Noted.

8.4 In case of failure of pollution control equipments, the production process connected

to it shall be stopped. Remedial actions/measures shall be implemented

immediately to bring entire situation normal

Agreed.

8.5 The Environmental Management Unit/Ceil shall be setup to ensure implementation

on and monitoring of environmental safeguards and other conditions stipulated by

statutory authorities. The Environmental Management Cell/Unit shall directly report

to the Chief Executive of we organization and shall work as a focal point for

internalizing environmental issues. These cells/units also coordinate the exercise of

environmental audit and preparation of environmental statements.

Noted.

8.6 The Environmental audit shall be carried out yearly and the environmental

statements pertaining to the previous year shall be submitting to this State Board

latest by 30th September every year.

Being Complied.

8.7 The board reserves the right to review and/or revoke the consent and/or make

variations in the condition, which the Board deems, fit in accordance with Section

27 of the Act.

Agreed.

8.8 In case of change of ownership/management the name and address of the new

owner's partners/directors/proprietor should immediately be intimated to the

Board.

Noted.

We will intimate to

the board for the

same.

8.9 Industry shall have to display the relevant information with regard to hazardous

waste as indicated in the Hon. Supreme order in w.p.no. 657 of 1995 dated 14th

October 2003.

Complied.

9 SPECIFIC CONDITION:-

9.1 The authorized actual user of hazardous and other wastes shall maintain records of

hazardous and other wastes purchased in a passbook issued by the State Pollution

Control Board along with the authorization.

Abide by the

condition.

9.2 Handling over of the hazardous and other wastes to the authorized actual user

shall be only after making the entry in the passbook of the actual user.

Abide by the

condition.

9.3 In case of renewal of authorization, a self-certified compliance report in respect of

effluent, emission standards and the conditions specified in the authorization for

Being Complied.

SR. NO.

CONDITIONS REMARKS

hazardous and other waste shall be submitted to SPCB.

9.4 The occupier or the facility shall comply Standard operating procedure/guidelines

published by MOEF&CC or CPCB or GPCB from time to time.

Agreed/ Being

Complied.

9.5 Unit shall comply provision of E-waste Management Rules-2016. Noted.

9.6 The disposal of Hazardous waste shall be carried Out as per the waste

management hierarchy.

Being Complied.

9.7 The occupiers of facilities shall not store the hazardous and other wastes for a

period not exceeding ninety days. Prior permission of the Board shall be

obtained for extension of the storage period

Noted.

9.8 The occupier shall maintain the records of generation, sale, storage, transport,

recycling. Co processing And Disposal of hazardous waste and make available

during the inspection.

Being Complied.

9.9 The transportation of hazardous waste shall be carried out in GPS mounted

dedicated vehicles.

Noted.

~,~'"GPCB

GUJARAT POLLUTION CONTROL BOARDPARYAVARAN BHAVAN

Sector-10-A, Gandhinagar 382010Phone (079)23222425

(079) 23232152Fax (079)23232156

Website: www.gpcbgov.in

By R.P.A.D

In exercise of the power conferred under section-25 of the \\iater (Prevention and ControiPollution) Act-1974, under section-21 of the Air (Prevention and Control of Pollution)-198I andAuthorization under rule 6(2) of the Hazardous And Other Waste (Management and Transboundary) Rules.2016 framed under the Environmental (Protection) Act-1986. This Board is empowered to (jrant CC&A

And whereas Board has received consolidated consent application Jetter no. 136373 dated 19-04-2018 for the Rcne\val of Consolidated Consent and Authorization (CC & A) of this Board under 1h("provisions / rules of the aforesaid Acts. Consents & Authorization are hereby granted as under:

CONSENTS AND AUTHORISATION:(L'nderthe provisions Irules of the aforesaid environmental acts)

To,Mis. Shree Sayan Vibbag sahakari K.M.Ltd.A~st., Sayan, Olpad,

~~at~}94130,Tal:- Olpad, Dist:- Surat.

1. Consent Order No. AWH-94405 Date of issue: 11-07-2018.

The consents shall be valid upto 30-05-2023 for the use of outlet for the discharge of treatedeffluent and emission due to operation of industrial plant for manufacturing of the following iTcrns

products:

C"'Sr"'''jN",o,-. --+~C~",sst-a~1W~'~hi~tc~sc':-'~a",~d•••u••c,-t--- 19,500 B~~~t~~th

Industrial alcohol/ Rectified ~~p!r_"it__ -+-,1,",3.=.5~KLiMonlhExtra neutral alcoholAbsolute alcoholL Anh):dr-o-",-a-Ic-o-ho-J-- -~ 1200 KL~~_~_~

l By Products1 ! Molasses I 7,~550rvtT/~onth2 Ii Baggase 4:',000 MTiMonth

Press mud I 6.09_0 _M_T_!M_o_nt~_

Subicct to specific condition:

1. Industry shall manage Solid Wastes generated from industrial activities as per Solid WasteManagement Rules-2016 (solid waste as defined in Rule-3(46».

2. As per Provisions of Rule 18 of Solid \Vaste Management Rules-2016 you are directed inmake an arrangement in Utilities to replace at least five percent (5%) of your solid fuelrequirement by 'refused derived fuel'.

3. Industry shall obta,iD NOC from CGWA as per or[ orRon',N, ational Green Tribunal fot·the withdrawal of ground water. ~ ..

I~

Clean Gujarat Green GujaratISO-9001-2008 & ISO-14001 - 2004 Certified Organisation

Outward No:468953,18/09/2018

3, CONDITIONS UNDER THE WATER ACT:

3.1. Source ofWatcr:- Borewcll + Canal Water.3.2. The quantity of the fresh water consumption tor industrial purpose shall not exceed 4866 KLiDay ..).-'. The quantity of the fresh water consumption for domestic purpose shall not exceed 160 KLiDay.3.4. The quantity of the industrial eflluent to be generated from the manufacturing process and other

ancillary industrial operations shalloo! exceed 2X81 KLlDay.3.5 The quantity of domestic waste water shall not exceed 150 KLiDay.3.6. rhe applicant shall operate effluent lreatment system efficiently so that treated effluent from the

industrial unit shall confonn to the norms mentioned bCCCloocw""==="rRAMETERS-~ GPCBNORMS '~~ . I 6,5 TO 85: Tempera~urc_ _ I 40°Ci Colour(pt.co.~cale)i~·~~· 100 units~~!1dcd Solids.! 3~~d Grease .1 10 m /1Chlorides

3.7. rhe final treaied effluent conforming to the above standards shall be utilized for irrigation.plantation/gardening within industrial premises only and in no case waste water shall be dischargedoutside the premises.

3.8. Industry shall provide fix.ed pipeline network with flov.-meter for even distribution of treated effluentand maintain its records.

3.9. Domestic effluent shall be disposed off through septic tank/soak pit system.

4, CONDITIONS UNDER THE AIR ACT:

4.1.

4.2. The applicant shall install & operate comprehensive adequate air pollution control system in orderto achieve presl.'fibed norms.

4.3. The flue gas emission through stack attached to Steam Boiler and D.G.Set shall conform to thef01l0win standards:

! Stack I Stack attached: No. ! to

Air Pollution Parameters , Permissib~LimitControl System

Particulate Matter 150 mg/NM~S0, I 100 ppm i

T- "I-'Nc.cO~, ."~_~

Outward No:468953,18/09/2018

Steam Boiler 40 Watcr Sc~ubber Particulate l\:lattcr 150mglNM'

,No.4 SO, 100 ppm(40 TPH) 1\0, 5012l2m

:3 Steam Boiler 40 Water Scrubber Particulate Matter ISO mgiNM")No.5

IS02 100 ppm

(40 TPH)

1-----1'<0, 50 ppm

Steam Boiler 30 Particulate Matter ISO mgtNl'vI'NO.6 SO, 100 ppm(lOTPH) 1'<0, 50 ppmD.G.Sets-3 nos 11 Particul~te Matter i 150 mg/NM'

To (360 KVA & (each) S0, 100 ppm:7 250 KVA'2) NO, 50 ppm~-, Stand bi' -"--

4.5

rhere shall be no process emission from the manufacturing process as well as any other anciliaryprocess.The concentration of the following parameters in the ambient air livithin the premises of the industJ)"and a distance of 1Ometers from the source) other than the stack!vent) shall not exceed the follov.·inglevels.

4.4,

4.6,

I PARAMETERS ----~PERMISSIBLE LIMIT ---I~ 100 M;"Og;~;;;;Y'fj""'--jPM2l ._60 Microgram.~~~----1I SOl 80 MicrograJni\13 _. .~I NOx 80 t-.-ticrogram!M3 .. _~

The applicant shall provlde porth;-Ces, ladder, platfonn ~tc at chimt1~;(~) foremissions and the same shall be open for inspection to/and for usc of Roar d's staff.vents attached to various sources of emission shall be designed by numbcrs such as S-I. S-2, el<::.and these shall be painted/displayed to facilitate identification.The industry shall take adequate measures for control of noise levels from its own sources with!r,the premises so as to maintain ambient air quality standards in respect of noise to less than 75dR(A)during day time and70 dB (A) during nighttime. Daytime is reckoned in between 6a.l11.andlO p.mand nighttime is rcckoned between I0 p.m. and 6 a.m.

4.7.

5. D.G. SETS CONDITIONSThe D.G. Set shall have acoustic enclosure and shall comply sith the standards specified at Sr. no95 of Schedule-I of the rule-3 ofE.P. Rules -1986 and Noise pollution level as per the Air ACT-1981,I:LG. Sets standards>The flue gas emission through stack attached to D.G. Sets shaH conform to the following

standards.a) rhe minimum height of stack to be provided with cach of the generator set shall be H=h +

(KY A) ].'",where H= Total stack height in meter, h= height of the building in meters where or bythe side of vl"hichthe generator set is installed.

b) Noise from DG set shall be controlled by providing an acoustic enclosure or by trcating the roomacoustically, at the users end.

e) The acoustic enclosure or acoustic treatment of the room shall be designed for minimum 25 dB(A) insertion loss or for meeting the ambient noise standards, whichever is on the highcr side ( ifthe actual ambient noise is on the higher side, it may not be possible to check the performancethe acoustic enclosure! acoustic treatment. Under such circumstances the performance bechecked for noise reduction up to actual ambient noise level, preferably, in the night time).measurement for insertion loss may be done at different points at 0.5 m from the acousticenclosure/room. and the averaged, e~Outward No:468953,18/09/2018

," ", cc." ••",' .~,~ .,",~.~""""",",",". '"oem," ••,", _'""~(A),

e} All efforts shall be made 10 bring dmvn the noise level due to the D.G.Set, outside the premises.the ambient noise requirements by proper siting and control measures.

n Sets must be strictly in compliance \vith the recommendations of the D.G.Setmanufacturer.

g) A proper routine and preventive maintenance procedure for the D.G.Set should be set and folimvedin consultation with the DC; Set manufacture which would help prevent noise levels of the DC Setfrom deteriorating with use.

6. AUTHORIZATION as pcr HAZARDOUS AND OTHER WASTE (MANAGEMENT ANDTRANSBOUNDARY) RULES, 2016 Form-2 ISee rule 6 (2)1Form for grant of authorization for occupier Of operator handling Hazardous waste6.1 Authorization order No:- AWH-94405 date of Issue: 11-07-2018.6.2 Mis. Shrec Sayan Vibh~ K.M.Ltd. is hereby granted an authorization to operate

facility for following hazardous wastes on the prcmises situated at At & Post .. Sayan. Olpad,Surat:- 394130. Tal:- Olpad. Dist:- Sural.

Sr. i Waste I Quantity : Schedule-L' Facility~o : I MTlYear ~ Category! I Chemical Sludge ~OO -.-="!3~5C:,3~-+ccC-olC-le-ct-Cio-n-.---~Storage. '

i waste ",'ater treatment lransportatiol1 and disposal at :+-~~--i_~~_+(:o'i ..PC,"'B~authorizedTSpF S~

0.5 5.1 Collection,transportation and disposalselling to Registered re-

I refiners.I Empty bar~~ls!containers/ 0.060 -+~ 33.1 -~C::"o'ffllec"c":tio~n-.----st-o-m-ge-i liners contaminated with transportation and disposal to i

" I hhaazardolls chemicals/ authorized decontaminator~~stes____ I6.3 The authorization shall be valid up to 30-05-2023.6.4 The authorization is subject to the conditions stated below and such other conditions as may be

specified in the rules from time to time under the Environment (Protection) Act-1986.6.5 rhe authorization is granted to operate a facility for collection, storage within factory premises

transportation and ultimate disposal of Hazardous wastes as per condition no.6.2 to the industryhaving valid CCA of this Board.

7, TERMS AND CONDITIONS OF AUTHORISATION

The applicant shall comply with the provisions of the Environment (Protection) Act-1986 and therules made there under.

') The authorization or its renc\val shall be produced for inspection at the request of an officerauthorized by' the Ciujarat Pollution Control Board.

3. The persons authorized shall not rent, lend, sell, and transfer or otherwise transport the hazardouswastes without obtaining prior permission of the Gujarat Pollution Control Board.

4. Any unauthorized change in personnel, equipment or working conditions as mentioncd in theauthorization order by' thc persons authori7ed shall constitute a beach of this authorization.

5. The person authorized shall implement Emergency Response Procedurc (ERP) for which thisauthorization is being granted considering all site specific possible scenarios snch asleakages. fire et,c. and their possible impacts and alSOe'rr} out mock drill in this regardinterval of time: V .

~Outward No:468953,18/09/2018

/ 6. The person authorized shall comply \vith the provisions outlined in the Central Pollution ControlBoard guidelines on "Implementing Liabilities for Environmental Damages due to Handling andDisposal of Hazardous Wastes and Penalty'"

7. It is the duty of the authorized person to take prior penllission of the Gujarai Pollution ComfolBoard to close down the facility.

8. An application for the renewal of an authorization shall be made as laid down in rules 6(2) underHazardous Waste and Other Waste Rules, 2016.

9. The imlXlrted hazardous and other wasies shall be full:y insured for transit as weil as for an,Yaccidental occurrence and its dean-up operation.

10. The record of consumption and fatc of the imported hazardous and oth'~r wastes shall bemaintained.

J 1 The hazardous and other wastes which gets generated during recycling or reuse or recovery or pre-processing or utiliz.ation of imported hazardous or other wastes shall be treated and disposed of 23

per specific conditions of authorization.12. The importer or exporter shall bear the cost of import or export and mitigation of damages if allY13 Any other conditions for compliance as per the Guidelines isslLedby' the Ministry of EnvrronmO!Ilt.

Forest and Climate Change or Central Pollution Conirol Board from time to time14. The waste generator shall be totally respon,,>ible for (i.e. coHection, storage, transportation anci

ultimate disposal) the wastes generated.15. Records of waste generation, its management and annual r(;!turn shall be submitted to {itl.iar:o.l

Pollution Control Board in Fonn-4 by 30,11 day of June of every year tor the preceding period Anri;to March.

16. in case of any accident, details of the same shall be submitted on Form-II to Gujarat PollurionControl Board.

17. As per "Public Liability Insurance Act-91" company shall get Insurance Policy, if applicable.18. Empty drums and containers oftoxic and hazard material shall be treated as per guideline publ ished

for "Management & Handling of discarded cDntainers" Records of the same shaH be maintaineuand forwarded to Gujarat Pollution Control Board regularly.

19. In case of transport of hazardous \vastes to a facility for (i.e. treatment, storage andexisting in a State other than the State where hazardous wastes are generated, the Occllpierobtain 'No Objection Certit1cate' from the Stale Pollution Control Board or Committee of theconcerned State of Union Territory Administration where the facility exists.

20. Unit shall take all concrete measures to show tangible results in waste generation,avoidance, reuse and recycle. Actions taken in this regard shall be submitted \vithin three monthsand also along with Fonn-4.

21. Industry shall have to display the relevant infonnation with regards to hazardous waste as indicatedin the lIon. Supreme COUll'S Order in \V.P. No.657 of 1995 dated )4111 October. 2003

22. Industry shall have to display on-line data outside the main facto!)' gatc withnature of hazardous chemicals being handled in the plant. including \'iastewater andand solid hazardous wastes generated within the factoI}-'premises.

8. GENERAL CONDITIONS: -

e tn personne, equipment or working conditions as mentioned ill the consentsform/order should immediately be intimated 10 thi~ Board.

8.2. Applicant shall also comply' with the general conditions given in annexure I.8.3. Whenever due to accident or other unforeseen act or ever, such emissions occur or is apprehended

to occur in excess of standards laid down such information shall be forthwith reported to Buard.concerned Police Station, Office of Directorate of Health Service, Department of ExplosivesInspectorate of Factories and local body.

8.4.1n case of failure of pollution controlequipmenis, the production process connected 10 ;.1shall bestopped. Remedial actions/measures shall he imp'e'71ted immediatdy to h,·ing entire s;a",/or,

nonnal. ilL---.;....---Ou

tward No:468953,18/09/2018

8.5. The Environmental Managem~nt Unit/Ceil shall be setup to ensure implementation on andmonitoring of environmental safeguards and other conditions stipulated by statutory authoritiesThe Environmental Managcinent Cell/Unit shall directly report to the Chief Executive of weorganization and shall work as a focal point for internalizing environmental issues. Thesecells/units also coordinate the exercise of environmental audit and preparation of environmentaistatements.

X.6. The Environmental audit shall be carried out yearly and the environmental statements pertaininghe submitting to this State Board latest by 30th September every year.

reserves the right to review and/or revoke the consent and/or make variations in theBoard deems_ fit in accordance with Section 27 of the Act.

S.8. In case change of ownership/management the name and address of the new owncr'spartners/directors/proprietor should immediately be intimated to the Board.

8.9. Industry shall have to display the relevant information with regard to hazardous waste as indica~edin the Hon. Supreme order in w.p.no. 657 of 1995 dated 14thOctober 2003.

9. SPEClHC CONDlTlO"lS:-

9.1 The authorized actual user of hazardous and other wastes shall maintain records ofh?zardous andother wastes purchased in il passbook issued by the State Pollution Control Board along with theauthorization.

9.2. Handling over of the hazardous and other wastes to the authorized actual user shall be only aftermaking the entry in the passbook of the actual user.

9.3. tn case of renc\val of authorization, a self-certified compliance report in respcct of efflucntemission standards and the conditions specified in the authorization for hazardous and other ",astcsshall be submitted to SpeRo

9.4. rhe occupier or the facility shall comply Standard operating procedure/guidelines published b}MOEF&CC or CPCl3 or GPCB from time to time.

9.5 Unit shall Management Rules-2016.9.6 The disposal \Vastc shail be carried Ollt as per the "..-asteManagement hierarchy.9.7 flle occupiers offacilitie:; sha!! not store the hazardous and othef\vastes for a period not exceeding

ninety days. Prior permission of the Board shall be obtained for extension of the storage period~'.X. rhc occupier shall mainlair; the records of generation, sale, storage, transport, recycling. co

ofhaLardous \vaste and make available during the inspection.9.9. bc canied out in GPS mounted dedicated vehicles.

For and on behalf of

Gujarat POlluti~~~~~~O£

(Smt U.K. 'Cpadbyay)Environmental Engineer

Date:-M): GPCB/CCA-SRT-56(5)/1D-212S01hsued to:Mis. Shree Sayan Vibhag sahakari K.M.Ltd.At & Post., Sayan, Olpad,Surat:- 394130,Tal:- Olpad, Dist:- Surat.

Outward No:468953,18/09/2018

Check list for Industrial Projects

For submission of application for Terms of Reference

[TOR cases]

• Provide authenticated (with stamp & Signature) hard copy of this check-list during submission of

hard copy of ToR application.

Sr. no.

Information/Details

Tick whichever is applicable

Page no. of Application

1 All columns of Form 1 (As prescribed in EIA Notification 2006) properly filled by Project proponent (PP). [All pages signed by PP]

Yes(√ ) / No Form I

2 Documents related to Land ownership Included in Form-1

Yes / No(√ ) -

3 For 5 (j) category

• Project site is located within GIDC

• If No, Compliance of following conditions

Yes / No(√ )

Page no. 1-1 of PFR

� Water consumption < 25 KLD Yes / No(√ ) � Fuel Consumption <25 MTPD Yes / No(√ ) � Non-MAH Unit Yes / No(√ )

3 Contact details provided Mobile no. and e-Mail ID included in Form-1

Yes (√ ) / No Page no. 1-1 of SEAC format

4 Format prescribed by SEAC [Salient features of the project] included with application.

Yes(√ ) / No

SEAC Format

5 General Condition applicability. Project site is not located within the 5 km or 10 km of the following as

Yes / No(√ )

-

the case may be: (1) Protected areas notified under the

Wildlife (Protection) Act, 1972; (2) CEPI areas (3) Eco-sensitive areas and (4) Inter-state boundaries and

international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site.

6 In case of Expansion, Compliance status of existing unit is included in Format (as per Format)

Yes / No(√ ) -

7 Violation of EIA Notification 2006 Has any construction activity or project activity started?

Yes (√ )/ No

Page 1of Form-I

If yes, details submitted in this regard

Yes (√ )/ No Page 1of Form-I

8 Product profile with CAS no. / CI no.

Yes(√ ) / No Page 2of SEAC Format

9

Raw Material details and manufacturing process of all products with CAS no. / CI no.

Yes(√ ) / No

Page 2of SEAC Format

10

Spent Acids (H2SO4, HCl etc.) generation.

Yes / No(√ )

-

If Yes, it is considered as Haz. Waste& Submitted its management.

Yes / No Yes / No

-

11 Details regarding Source of water, Water balance included in Form-1

• Permission to obtain fresh water

• Waste water management,

• Membership certificate of common facility,

• Permission letter for discharge of waste water etc.

Yes(√ ) / No Page no. 5-6 of PFR & Page no 4-7 of SEAC Format

12 Flue gas emission details Included

in Form-1 Yes(√ ) / No Page no. 7-

8 of PFR Process gas emission?

Yes / No(√ ) -

If yes, Management details Yes / No(√ )

13 Hazardous waste generation & its management

Yes(√ ) / No Page no. 8 of PFR

14

Spent solvent generation?

Yes / No(√ ) -

If, yes Management of spent solvent included in application?

Yes / No

-

15 Fugitive emissions? Yes(√ ) / No Page no. 9 of SEAC format

If yes, details of its management submitted.

Yes(√ ) / No

16 VOC details included in Application?

Yes / No(√ ) -

If yes, details of its management submitted.

Yes / No

Above details are true to the best of my knowledge and I am abided to respect the decision of the SEIAA/SEAC if above information stands wrong in the future and also agree to initiated the legal proceedings against my project.

Name & designation of the Applicant: Pravinbhai Patel (Managing Director) Stamp & Signature of Applicant:

Date: 02.03.2019


EDS Letter

[email protected] <[email protected]> Mon, Mar 11, 2019 at 9:44 PMTo: [email protected]: [email protected]

Email alert to proponent, if any, other details are sought by concerned MemberSecretary after forwarding proposal to MS by proponent

A proposal for TOR, as per the details given below has been examined by theMember Secretary





5. Date of submission for TOR : 07 Mar 2019



b) Mobile No. : 9825600921

c) State : Gujarat

d) District : Surat

e) Pincode : 394130

The said proposal has not been accepted on account of the shortcomings as per thestatement uploaded on the portal. Please remove the shortcomings and resubmit theproposal.

Gmail - EDS Letter https://mail.google.com/mail/u/0?ik=63782a735d&view=pt&search=a...

1 of 1 3/12/2019, 1:30 PM

3/25/2019 Report Part 1(FORM - B)

http://environmentclearance.nic.in/state/Form_B_PDF.aspx?cat_id=SIA/GJ/IND2/31012/2019 1/9

APPENDIX I(See Paragraph-6)

CATEGORY - B

Note : If space provided against any parameter is inadequate,Kindly upload supporting documentunder 'Additional Attachments if any' at the last part of the Form1. Please note that all suchAnnexures must be part of single pdf document.

(I)Basic Informations

S.No. Item Details

Whether it is a violation case andapplication is being submitted underNotification No. S.O.804(E) dated14.03.2017 and read with amendment videnotification dated 08.03.2018. ?

Yes

Type of Violation Started the work onsite without prior EC under EIAnotification,2006.

Details of ViolationModern Technological mill has been installed without priorpermission. Due to modern technology, production isincreased.

Uploaded TOR Letter(if issued earlier) Annexure-TOR Letter

Uploaded EC Letter(if issued earlier) Annexure-EC Letter

1. Name of the Project M/s. Shree Sayan Vibhag Sahakari Khand Udhyog Mandli Ltd

2. Project Sector Industrial Projects - 2

3. Location of the project At & Post Sayan, Taluka Olpad, District Surat - 394 130

4. Shape of the project land Block (Polygon)

Uploaded GPS file Annexure-GPS file Uploaded copy of survey of IndiaToposheet Annexure-Survey of india toposheet

5. Brief summary of project Annexure-Brief summary of project

6. State of the project Gujarat

Details of State of the project

S.no State Name District Name Tehsil Name

(1.) Gujarat kutch Rapar

(2.) Gujarat Surat Olpad

7. Town / Village Sayan

8. Plot/Survey/Khasra No. ,,

9. S. No. in the schedule 5(j) Sugar Industry

10.Proposed capacity/area/length/tonnage tobe handled/command area/leasearea/number or wells to be drilled

5000 TCD to 7000 TCD ha.

11. New/Expansion/Modernization ModernizationMoEF file number(Previous EC) SIA/GJ/IND2/31012/2019Existing capacity/area etc. 5000 ha.Uploaded EC letter Annexure-Uploaded EC letter

http://environmentclearance.nic.in/writereaddata/Violation_Letter/13_Apr_2018_183546427MJBYC5XCNA.pdf

http://environmentclearance.nic.in/writereaddata/Violation_Letter/13_Apr_2018_183546437ZVQ9WX5VNA.pdf

http://environmentclearance.nic.in/auth/testmap.aspx?type=caformb&fname=13_Apr_2018_183546310O8ECQJVZSayanSugarPolygon.kml&proposalno=SIA/GJ/IND2/31012/2019

http://environmentclearance.nic.in/download.aspx?files=writereaddata/FormB/TOR/GPS/13_Apr_2018_183546310O8ECQJVZSayanSugarPolygon.kml

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Toposheet/13_Apr_2018_183546317O8ECQJVZTopomap.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Brief_Summary/07_Mar_2019_185653227C9JSGO8LSummary.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Previous_EC_letter/07_Mar_2019_185653230C9JSGO8LPrvEC.pdf



12. Category of project B

13. Does it attract the general condition? Ifyes, please specify No

15. Does it attract the specific condition? No

16. Is there any litigation pending against theproject? No

17. Nearest railway station along with distancein kms. Sayan Railway Station, 2.5 km

18. Nearest airport along with distance in kms Surat Airport, 28 km

19. Nearest Town/City/District Headquartersalong with distance in kms Surat , 18 km

20. Distance of the project from nearestHabitation 2.5 , 2.5 km

21. Details of alternative sites examined shownon a toposheet No

22. Whether part of interlinked projects? YesWhether separate application of interlinkedproject has been submitted? No

Reason No changes in interlinked project.

23. Whether the proposal involvesapproval/clearance under the Forest(Conservation)Act,1980?

No

24. Whether the proposal involvesapproval/clearance under the wildlife(Protection)Act,1972?

No

25.Whether the proposal involvesapproval/clearance under the C.R.Znotification,2011?

No

26. Whether there is any GovernmentOrder/Policy relevent/relating to the site? No

27. Whether there is any litigation pendingagainst the project and/or land in which theproject is proposed to be set up?

No

28. Project Cost(in lacs) 3600

Activity

1 Construction, operation or decommissioning of the Project involving actions, which will causephysical changes in the locality (topography, land use, changes in water bodies, etc.)

S.No

Information/Checklist confirmation Yes/No

Details there of (withapproximate quantities/rates,

wherever possible) withsource of information data

1.1Permanent or temporary change in land use, land cover ortopography including increase in intensity of land use (withrespect to local land use plan)

NoThe modernization is carried out inthe existing site only. No change ofland use.

1.2 Clearance of existing land, vegetation and buildings? No There is no vegetation on theproject site.



1.3 Creation of new land uses? No Not Applicable

1.4 Pre-construction investigations e.g. bore houses, soiltesting? No Not applicable as modernization is

done in existing premises only

1.5 Construction works? No There was no major constructionwork involved.

1.6 Demolition works? No

There is no demolition work isinvolved, but decommissioningwork of existing sugar mill isinvolved.

1.7 Temporary sites used for construction works or housing ofconstruction workers? No There was no major construction

work involved.

1.8Above ground buildings, structures or earthworks includinglinear structures,cut and fill or excavations and fill orexcavations

Yes Only one mill shade wasconstructed.

1.9 Underground works including mining or tunneling? No No underground activity will becarried out for mining or tuning.

1.10 Reclamation works? No Not Applicable

1.11 Dredging? No Not Applicable

1.12 Offshore structures? No Not Applicable

1.13 Production and manufacturing processes? Yes Manufacturing process is givenadditional attachment.

1.14 Facilities for storage of goods or materials? YesThe Separate area is available forthe storage of finished goods andraw materials.

1.15 Facilities for treatment or disposal of solid waste or liquideffluents? Yes

ETP sludge, Used oil, Discardedcontainers, Fly Ash generated anddetails are given in additionalattachment. Liquid effluents: Entireindustrial effluent is treated inEffluent Treatment Plant (ETP) andtreated water is reused for on landirrigation/plantation/gardeningpurpose within the factorypremises.

1.16 Facilities for long term housing of operational workers? No

There was no housing provisionmade for workers within the areaas the labour employed were fromlocal area.

1.17 New road, rail or sea traffic during construction oroperation? Yes Due to proposed project road

traffic will be increased nominal.

1.18New road, rail, air water borne or other transportinfrastructure including new or altered routes and stations,ports, airports etc?

No

Proposed project is beingestablished in existing premiseswhich is already havinginfrastructure facility.

1.19 Closure or diversion of existing transport routes orinfrastructure leading to changes in traffic movements? No Not Applicable

1.20 New or diverted transmission lines or pipelines? No Not Applicable

1.21 Impoundment, damming, culverting, realignment or otherchanges to the hydrology of watercourses or aquifers? No Not Applicable

1.22 Stream crossings? No No stream is crossing form theProject.

1.23 Abstraction or transfers of water from ground or surface No Water will be sourced from



waters? Canal/Borewell.

1.24 Changes in water bodies or the land surface affectingdrainage or run-off? No Not Applicable

1.25 Transport of personnel or materials for construction,operation or decommissioning? Yes By Road Only

1.26 Long-term dismantling or decommissioning or restorationworks? No Only short-term decommissioning

work is involved.

1.27 Ongoing activity during decommissioning which could havean impact on the environment? No Not Applicable

1.28 Influx of people to an area in either temporarily orpermanently? No

For the project total 1200 nos. ofpersonnel are employed those aresufficient for the modernizationproject.

1.29 Introduction of alien species? No There are no alien species.

1.30 Loss of native species or genetic diversity? No Not Applicable

1.31 Any other actions? No Not Applicable

2 Use of Natural resources for construction or operation of the Project (such as land, water,materials or energy, especially any resources which are non-renewable or in short supply):

S.No


Details thereof (withapproximate quantities/rates,


2.1 Land especially undeveloped or agricultural land (ha) No Modernization is done in existing5,95,292.58 sq. mt. land area.

2.2 Water (expected source & competing users) unit: KLD Yes

Total water requirement is 3,120KLD, that will reduce from existingwater demand quantity from 5026KLD. Source: from Canal/Borewell

2.3 Minerals (MT) No Not Applicable

2.4 Construction material – stone, aggregates, sand / soil(expected source – MT) Yes

Minor construction was involved,which were sourced from localmarket.

2.5 Forests and timber (source – MT) No None

2.6 Energy including electricity and fuels (source, competingusers) Unit: fuel (MT),energy (MW) Yes

Electricity Requirement Power: 490KVA sourced from DGVCL And 11.5MW (9 MW + 2.5 MW Standby)sourced from bagasse based CPPD. G. set: 2 x 625 KVA for standbyFuel Requirement: Bagasse: 70MT/hr Furnace oil: 290 Lit/hrMethane gas: 500 m3/hr Diesel:160 Lit/hr Bagasse is generatedfrom cane crushed activity.Methane gas is sourced fromdistillery effluent treatmentFurnace oil, and Diesel are sourcedfrom Local Market, By Road

2.7 Any other natural resources (use appropriate standard units) No Not Applicable

3Use, storage, transport, handling or production of substances or materials, which could beharmful to human health or the environment or raise concerns about actual or perceived risks tohuman health



S.No Information/Checklist confirmation Yes/No Details thereof (withapproximate quantities/rates,


3.1Use of substances or materials, which are hazardous (as perMSIHC rules) to human health or the environment (flora,fauna, and water supplies

Yes

All hazardous chemicals will bestored in separate storage areawith proper safety equipments i.e.dyke wall, extinguishers, etc. Listof Raw material will be given inAdditional Attachment

3.2 Changes in occurrence of disease or affect disease vectors(e.g. insect or water borne diseases) No None

3.3 Affect the welfare of people e.g. by changing livingconditions? Yes

The project would have positiveimpact on the socio-economicstates nearby area.

3.4 Vulnerable groups of people who could be affected by theproject e.g. hospital patients, children, the elderly etc. No Not Applicable

3.5 Any other causes No Not Applicable

4 Production of solid wastes during construction or operation or decommissioning (MT/month)

S.No




4.1 Spoil, overburden or mine wastes No None

4.2 Municipal waste (domestic and or commercial wastes) YesMunicipal waste will be generatedwhich will be used as manure forthe greenbelt development.

4.3 Hazardous wastes (as per Hazardous Waste ManagementRules) Yes

Solid/Hazardous waste: ETPsludge: will be collected, storedand used as manure within factorypremises. Used oil: will becollected, transportation anddisposal by sold out to registeredrecyclers or used for lubrication.Discarded containers: will becollected, stored, decontaminatedand sold to re-processors and scrapvenders. Fly Ash: will be collected,stored and mixed with ETP sludgeand used as filter material for bio-composting and selling to brickmanufacturers.

4.4 Other industrial process wastes No None

4.5 Surplus product YesDetails of byproducts are given inadditional attachment in productlist.

4.6 Sewage sludge or other sludge from effluent treatment Yes

Domestic wastewater i.e. 150 KLDdomestic wastewater is/will be sentto septic tank/soak pit. ETP sludgeis/will be collected, stored and usedas manure within factory premises.

4.7 Construction or demolition wastes Yes Construction waste generated fromthe site is sent to landfilling



purpose and old machineries will besold out.

4.8 Redundant machinery or equipment No None

4.9 Contaminated soils or other materials NoActivities area are totally concretedso no soil contamination isexpected.

4.10 Agricultural wastes No Not Applicable

4.11 Other solid wastes No Not Applicable

5 Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)

S.No




5.1 Emissions from combustion of fossil fuels from stationary ormobile sources Yes

Bagasse, Methane gas, Furnace oilbased steam boilers and D.G. Setoperation during the power failurecondition will generate atmosphericemission. Moreover thetransportation of vehicle for Rawmaterial shall also generate theatmospheric emission. Details aregiven in additional attachment.

5.2 Emissions from production processes No There is no process gas emission.

5.3 Emissions from materials handling including storage ortransport Yes

The material handling includingstorage and transportation maycontribute to fugitive emission.

5.4 Emissions from construction activities including plant andequipment Yes

Due to minor constructionactivities, negligible fugitive

emission was expected.

5.5 Dust or odours from handling of materials includingconstruction materials, sewage and waste Yes

Dust was expected to be generatedduring construction and handling ofmaterials but due care was taken.

5.6 Emissions from incineration of waste No Not Applicable

5.7 Emissions from burning of waste in open air (e.g. slashmaterials, construction debris) No Not Applicable

5.8 Emissions from any other sources No Not Applicable

6 Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No




6.1 From operation of equipment e.g. engines, ventilation plant,crushers

Yes The noise levels near the sourcessuch as D. G. Set etc. will behigher during the operational phasebut general noise levels withinplant are expected to remain below



75 dB(A). In order to mitigate thenoise levels during the operationalphase, a green belt are developedaround the periphery of the plant

6.2 From industrial or similar processes Yes

The noise levels near the sourcessuch as D. G. Set etc. will behigher during the operational phasebut general noise levels withinplant are expected to remain below75 dB(A). In order to mitigate thenoise levels during the operationalphase, a green belt are developedaround the periphery of the plant

6.3 From construction or demolition No Not Applicable

6.4 From blasting or piling No Not Applicable

6.5 From construction or operational traffic YesDue to operational traffic, noiselevel would be increased for a shortinterval.

6.6 From lighting or cooling systems No Not Applicable

6.7 From any other sources No Not Applicable

7 Risks of contamination of land or water from releases of pollutants into the ground or intosewers, surface waters, groundwater, coastal waters or the sea:

S.No




7.1 From handling, storage, use or spillage of hazardousmaterials Yes

Fugitive emissions will be occurred.However, necessary precautionarymeasures will be taken.

7.2 From discharge of sewage or other effluents to water or theland (expected mode and place of discharge) Yes

Entire industrial effluent is treatedin Effluent Treatment Plant (ETP)and treated water is reused for onland irrigation/plantation/gardeningpurpose within the factorypremises. Domestic sewage isdisposed off through septictank/soak pit system.

7.3 By deposition of pollutants emitted to air into the land orinto water No Not Applicable

7.4 From any other sources No Not Applicable

7.5 Is there a risk of long term build up of pollutants in theenvironment from these sources? No Not Applicable

8 Risk of accidents during construction or operation of the Project, which could affect humanhealth or the environment

S.No






8.1 From explosions, spillages, fires etc from storage, handling,use or production of hazardous substances

No All the necessary precautionarymeasures will be taken.

8.2 From any other causes No Not Applicable

8.3Could the project be affected by natural disasters causingenvironmental damage (e.g. floods, earthquakes, landslides,cloudburst etc)?

No Not Applicable

9Factors which should be considered (such as consequential development) which could lead toenvironmental effects or the potential for cumulative impacts with other existing or plannedactivities in the locality

S.No Information/Checklist confirmation Yes/No



9.1

Lead to development of supporting utilities, ancillarydevelopment or development stimulated by the projectwhich could have impact on the environment e.g.:

Supporting infrastructure (roads, power supply,wasteor waste water treatment, etc.)housing developmentextractive industriessupply industriesOther

NoSurrounding area of project is welldeveloped and it has all supportinginfrastructure.

9.2 Lead to after-use of the site, which could have an impact onthe environment No Not applicable

9.3 Set a precedent for later developments No Not applicable

9.4 Have cumulative effects due to proximity to other existing orplanned projects with similar effects No There would not be any negative

impact.

(III) Environmental Sensitivity

S.No Areas Name/IdentityAerial distance (within

15km.) Proposed projectlocation boundary

1Areas protected under international conventions, nationalor local legislation for their ecological, landscape, culturalor other related value

No None

2Areas which are important or sensitive for ecologicalreasons - Wetlands, watercourses or other water bodies,coastal zone, biospheres, mountains, forests

Yes Tapi river is around 7.2 km inSouth South East Direction

3Areas used by protected, important or sensitive species offlora or fauna for breeding, nesting, foraging, resting, overwintering, migration

No None

4 Inland, coastal, marine or underground waters Yes Arabian sea is around 35 km inWest Direction

5 State, National boundaries No None

6 Routes or facilities used by the public for access torecreation or other tourist, pilgrim areas No None

7 Defence installations No None



8 Densely populated or built-up area Yes Surat city is around 14 km inSouth South West direction

9 Areas occupied by sensitive man-made land uses(hospitals, schools, places of worship, community facilities) Yes Schools, colleges and hospital are

within 15 km radius

10Areas containing important, high quality or scarceresources.(ground water resources,surfaceresources,forestry,agriculture,fisheries,tourism,minerals)

No None

11Areas already subjected to pollution or environmentaldamage.(those where existing legal environmentalstandards are exceeded)

No None

12

Areas susceptible to natural hazard which could cause theproject to present environmental problems (earthquakes,subsidence, landslides, erosion, flooding or extreme oradverse climatic conditions) similar effects

No Project site is falls in Seismic Zone– III.

(IV) PROPOSED TERMS OF REFERENCE FOR EIA STUDIES

1 Uploaded Proposed TOR File Annexure-TOR file

2 Uploaded scanned copy of covering letter Annexure-scanned copy of coveringletter

3 Uploaded Pre-Feasibility report(PFR) Annexure-PFR

4 Uploaded additional attachments(only single pdf file) Annexure-Additional attachments

ADDITIONAL MULTIPLE ENTERIES

Sr.no. Remarks Uploaded Additional Attachments

1 SEAC format its annexure and SEAC Check List Annexure-Additional Attachments

2 EDS reply-compliance of CPCB guideline Annexure-Additional Attachments

(V) Undertaking

The aforesaid application and documents furnished here with are true to my knowledge

V.(i) Name M/S. SHREE SAYAN VIBHAG SAHAKARI KHAND UDYOG

MANDLI LTD.Designation ManagingDirector

Company M/S. SHREE SAYAN VIBHAG SAHAKARI KHAND UDYOGMANDLI LTD.

Address At & Post Sayan, Taluka Olpad, District Surat

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Proposed_TOR_File/13_Apr_2018_1858504570QPF32SLTOR.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Covering_Letter/13_Apr_2018_1858504630QPF32SLCoveringLetter.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/PFR/07_Mar_2019_190750277PSGMP0QBPFR.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/Additional_Attachments/07_Mar_2019_190750290JZJ6VBCPAdditionalAttachment.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/ConceptualPlan/07_Mar_2019_190557903561SBT9DSEACfrmtChkt.pdf

http://environmentclearance.nic.in/writereaddata/FormB/TOR/ConceptualPlan/25_Mar_2019_174823753HLDE9C4HCOMPCPCB0.pdf

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd. �

SUMMARY

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd. is a Co-operative Mandli and currently

engaged in production of sugar from sugar cane and also having 45 KLPD molasses based distillery unit

located At & Post Sayan, Taluka Olpad, District Surat - 394 130. Unit has replaced existing plant and

machineries by installation of advanced technologies based machineries for sugar mill and hence its

modernization in existing cane crushed quantity increased from 5000 TCD to 7000 TCD but no change in

existing boiling house, boiler and molasses based distillery unit.

Modern Technological mill has been installed without prior permission. Due to modern technology,

production is increased.

PROJECT COST The total cost of the project would be around Rs. 36 Crore.

REQUIREMENTS FOR THE PROJECT LAND: No additional land is required to acquire for the modernization of sugar mill, existing land i.e.

5,95,292.58 sq.mt. is sufficient for the modernization project due to increase in cane crushed quantity and

installation of advanced technology based machinery for sugar unit which is located at Sayan, Oplad, Surat-

394 130.

WATER: Total water requirement for the existing and modernization project is around 3120 KLD, no

additional water is required, but demand of water will be reduced. Which would be sourced from

Canal/Borewell.

ELECTRICAL ENERGY: Existing power requirement is sufficient for the modernization project i.e. 490

KVA sourced from DGVCL, 11.5 MW (9 MW + 2.5 MW Standby) bagasse based Captive Power Plant.

D.G. Set (625 KVA-2 Nos.) is for emergency purpose only.

MANPOWER: For existing and proposed modernization project, approximately 1200 personnel are

employed.

SOURCES OF AIR POLLUTION AND CONTROL MEASURES

EMISSIONS FROM COMBUSTION OF FOSSIL FUELS FROM STATIONARY OR MOBILE

SOURCES

SR.

NO.

STACK ATTACHED

TO

FUEL

USED

STACK

HEIGHT

POLLUTION

CONTROL

SYSTEM

FINAL

CONCENTRATION

EXISTING SCENARIO

1. Steam Boiler No.: 1, 2 &

3*

(20 TPH each) Bagasse

(50 MT/hr)

30

meter

Multicyclone

Separator# &

Wet Scrubber

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm

2. Steam Boiler No.: 4

(40 TPH) 40

meter Wet Scrubber

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


(10 TPH) Furnace oil

(290 lit/hr)

30

meter --

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


&

Methane gas

(500 m3/hr)

5. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


1. Steam Boiler No.: 1, & 2


(20 MT/hr)

30

meter

Wet

Scrubber#

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm

2. Steam Boiler No.: 3*

20 TPH each Bagasse

(10 MT/hr)

30

meter Wet

Scrubber*

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


(40 TPH) Bagasse

(20 MT/hr)

40

meter Wet Scrubber

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm

6. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM �150 mg/Nm3

SO2 � 100 ppm

NOX � 50 ppm

Note: * After modernization, Steam Boiler No.3 is separated from common stack attached to existing steam

boiler No. 1, 2 & 3 and also provided new wet scrubber as proposed APCM.

# Multicyclone Separator is removed from existing scenario and wet scrubber is being operated as common

APCM attached to Steam Boiler No.: 1, & 2 only


EMISSION FROM PRODUCTION PROCESS

There is no process gas emission from existing and after modernization of Sugar mill.

WASTE WATER GENERATION AND IT’S TREATMENT:

Entire industrial effluent is treated in Effluent Treatment Plant (ETP) and treated water is reused for on land

irrigation/plantation/gardening purpose within the factory premises. Domestic sewage is disposed off

through septic tank/soak pit system.

NOISE POLLUTION AND CONTROL MEASURES:

Noise pollution is generated from existing unit and expected to be generated from the proposed

modernization which will be controlled by adopting different types of noise pollution control measures.

Main sources of the noise pollution are machineries, Electric motors, boilers, etc.

Following noise control measures will be adopted,

� Encasement of noise generating equipment.

� Greenbelt is developed all around the plant boundary to act as noise attenuator.


� In addition personnel, working near high noise level generating sources, has provided with ear muffs.

� Proper and suitable acoustic barrier has provided around, areas generating high noise.

� Effective preventive maintenance and vibration measurement of all rotating equipment will help in the

improvement of plant life and also noise reduction.

SOLID/HAZARDOUS WASTE GENERATION AND ITS DISPOSAL METHOD

The sources of solid/Hazardous wastes, generation and its management are as given in the following table.

Sr

No

Solid/Hazardou

s Waste

Quantity Category

(Sch-I)

Management & Disposal

Method Existing Proposed Total

1. Used oil 0.500

MT/Year

-- 0.500

MT/Year

5.1 Collection, storage,

transportation &

reuse/disposal by selling to

registered re-refiners.

2. Discarded

Container/

Linears/Drums

0.060

MT/Year

6.94

MT/Year

7

MT/Year


decontamination,

transportation and disposal

by selling to authorized

recyclers.

3. ETP sludge 1800

MT/Year

-- 1800

MT/Year

35.3 ETP sludge is used as manure

within factory premises.

4. Fly Ash -- 4000

MT/Year

4000

MT/Year

- Collection, storage and

mixed with ETP sludge and

used as filter material for bio-

composting and selling to

brick manufacturers.

GREEN BELT DEVELOPMENT

Company is having total 5,95,292.58 sq. m. land area. Around 2,02,343 (34%) sq.mt. area is developed as

green belt.

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd.

Exiting capacity is 5000 TCD so EC was not applicable.

PROPOSED TERMS OF REFERENCE FOR EIA STUDIES

1 Executive Summary

2 Introduction.

i. Details of the EIA Consultant including NABET accreditation

ii. Information about the project proponent

iii. Importance and benefits of the project

3 Project Description

i. Cost of project and time of completion.

ii. Products with capacities for the proposed project.

iii. If expansion project, details of existing products with capacities and whether adequate land is

available for expansion, reference of earlier EC if any.

iv. List of raw materials required and their source along with mode of transportation.

v. Other chemicals and materials required with quantities and storage capacities.

vi. Details of Emission, effluents, hazardous waste generation and their management.

vii. Requirement of water, power, with source of supply, status of approval, water balance

diagram, man-power requirement (regular and contract).

viii. Process description along with major equipments and machineries, process flow sheet

(quantitative) from raw material to products to be provided

ix. Hazard identification and details of proposed safety systems.

x. Expansion/modernization proposals:

a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained for

the project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of the

latest Monitoring Report of the Regional Office of the Ministry of Environment and

Forests as per circular dated 30th May, 2012 on the status of compliance of conditions

stipulated in all the existing environmental clearances including Amendments shall be

provided. In addition, status of compliance of Consent to Operate for the ongoing existing

operation of the project from SPCB shall be attached with the EIA-EMP report.

b. In case the existing project has not obtained environmental clearance, reasons for not

taking EC under the provisions of the EIA Notification 1994 and/or EIA Notification

2006 shall be provided. Copies of Consent to Establish/No Objection Certificate and

Consent to Operate (in case of units operating prior to EIA Notification 2006, CTE and

CTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliance

report to the conditions of consents from the SPCB shall be submitted.

4 Site Details

1. Location of the project site covering village, Taluka/Tehsil, District and State, Justification

for selecting the site, whether other sites were considered.

2. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scale

on an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places).

3. Details w.r.t. option analysis for selection of site

4. Co-ordinates (lat-long) of all four corners of the site.

5. Google map-Earth downloaded of the project site.

6. Layout maps indicating existing unit as well as proposed unit indicating storage area, plant

area, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layout

of Industrial Area indicating location of unit within the Industrial area/Estate.

7. Photographs of the proposed and existing (if applicable) plant site. If existing, show

photographs of plantation/greenbelt, in particular.

8. Landuse break-up of total land of the project site ((identified and acquired), government/

private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (not

required for industrial area).

9. A list of major industries with name and type within study area (10km radius) shall be

incorporated. Land use details of the study area.

10. Geological features and Geo-hydrological status of the study area shall be included.

11. Details of Drainage of the project upto 5km radius of study area. If the site is within 1 km

radius of any major river, peak and lean season river discharge as well as flood occurrence

frequency based on peak rainfall data of the past 30 years. Details of Flood Level of the

project site and maximum Flood Level of the river shall also be provided. (mega green field

projects)

12. Status of acquisition of land. If acquisition is not complete, stage of the acquisition process

and expected time of complete possession of the land.

13. R&R details in respect of land in line with state Government policy.

5 Forest and wildlife related issues (if applicable)

14. Permission and approval for the use of forest land (forestry clearance), if any, and

recommendations of the State Forest Department. (if applicable).

15. Landuse map based on High resolution satellite imagery (GPS) of the proposed site

delineating the forestland (in case of projects involving forest land more than 40 ha).

16. Status of Application submitted for obtaining the stage I forestry clearance along with latest

status shall be submitted.

17. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere

Reserves, Migratory Corridors of Wild Animals, the project proponent shall submit the map

duly authenticated by Chief Wildlife Warden showing these features vis-à-vis the project

location and the recommendations or comments of the Chief Wildlife Warden-thereon.

18. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the State

Government for conservation of Schedule I fauna, if any exists in the study area.

19. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to the

Standing Committee of the National Board for Wildlife.

6 Environmental Status

20. Determination of atmospheric inversion level at the project site and site-specific

micrometeorological data using temperature, relative humidity, hourly wind speed and

direction and rainfall.

21. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOx, CO and other

parameters relevant to the project shall be collected. The monitoring stations shall be based

CPCB guidelines and take into account the pre-dominant wind direction, population zone and

sensitive receptors including reserved forests.

22. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in the

NAQQM Notification of Nov. 2009 along with – min., max., average and 98% values for

each of the AAQ parameters from data of all AAQ stations should be provided as an annexure

to the EIA Report.

23. Surface water quality of nearby River (100m upstream and downstream of discharge point)

and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.

24. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, if

yes give details.

25. Ground water monitoring at minimum at 8 locations shall be included.

26. Noise levels monitoring at 8 locations within the study area.

27. Soil Characteristic as per CPCB guidelines.

28. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of

materials, additional traffic due to proposed project, parking arrangement etc.

29. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study area shall

be given with special reference to rare, endemic and endangered species. If Schedule-I fauna

are found within the study area, a Wildlife Conservation Plan shall be prepared and furnished.

30. Socio-economic status of the study area.

7 Impact and Environment Management Plan

31. Assessment of ground level concentration of pollutants from the stack emission based on site-

specific meteorological features. In case the project is located on a hilly terrain, the AQIP

Modelling shall be done using inputs of the specific terrain characteristics for determining the

potential impacts of the project on the AAQ. Cumulative impact of all sources of emissions

(including transportation) on the AAQ of the area shall be assessed. Details of the model used

and the input data used for modelling shall also be provided. The air quality contours shall be

plotted on a location map showing the location of project site, habitation nearby, sensitive

receptors, if any.

32. Water Quality modelling – in case of discharge in water body

33. Impact of the transport of the raw materials and end products on the surrounding environment

shall be assessed and provided. In this regard, options for transport of raw materials and

finished products and wastes (large quantities) by rail or rail-cum road transport or conveyor-

cum- rail transport shall be examined.

34. A note on treatment of wastewater from different plant operations, extent recycled and reused

for different purposes shall be included. Complete scheme of effluent treatment.

Characteristics of untreated and treated effluent to meet the prescribed standards of discharge

under E(P) Rules.

35. Details of stack emission and action plan for control of emissions to meet standards.

36. Measures for fugitive emission control

37. Details of hazardous waste generation and their storage, utilization and management. Copies

of MOU regarding utilization of solid and hazardous waste in cement plant shall also be

included. EMP shall include the concept of waste-minimization, recycle/reuse/recover

techniques, Energy conservation, and natural resource conservation.

38. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailed

plan of action shall be provided.

39. Action plan for the green belt development plan in 33 % area i.e. land with not less than 1,500

trees per ha. Giving details of species, width of plantation, planning schedule etc. shall be

included. The green belt shall be around the project boundary and a scheme for greening of

the roads used for the project shall also be incorporated.

40. Action plan for rainwater harvesting measures at plant site shall be submitted to harvest

rainwater from the roof tops and storm water drains to recharge the ground water and also to

use for the various activities at the project site to conserve fresh water and reduce the water

requirement from other sources.

41. Total capital cost and recurring cost/annum for environmental pollution control measures

shall be included.

42. Action plan for post-project environmental monitoring shall be submitted.

43. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency

Management Plan including Risk Assessment and damage control. Disaster management plan

should be linked with District Disaster Management Plan.

8 Occupational health

44. Plan and fund allocation to ensure the occupational health & safety of all contract and casual

workers.

45. Details of exposure specific health status evaluation of worker. If the workers' health is being

evaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far

& Near vision, colour vision and any other ocular defect) ECG, during pre placement and

periodical examinations give the details of the same. Details regarding last month analyzed

data of above mentioned parameters as per age, sex, duration of exposure and department

wise.

46. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazards

and whether they are within Permissible Exposure level (PEL). If these are not within PEL,

what measures the company has adopted to keep them within PEL so that health of the

workers can be preserved,

47. Annual report of heath status of workers with special reference to Occupational Health and

Safety.

9 Corporate Environment Policy

48. Does the company have a well laid down Environment Policy approved by its Board of

Directors? If so, it may be detailed in the EIA report.

49. Does the Environment Policy prescribe for standard operating process / procedures to bring

into focus any infringement / deviation / violation of the environmental or forest norms /

conditions? If so, it may be detailed in the EIA.

50. What is the hierarchical system or Administrative order of the company to deal with the

environmental issues and for ensuring compliance with the environmental clearance

conditions? Details of this system may be given.

51. Does the company have system of reporting of non compliances / violations of environmental

norms to the Board of Directors of the company and / or shareholders or stakeholders at

large? This reporting mechanism shall be detailed in the EIA report.

10 Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be

provided to the labour force during construction as well as to the casual workers

including truck drivers during operation phase.

11 Enterprise Social Commitment (ESC) 52. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the Enterprise

Social Commitment based on Public Hearing issues and item-wise details along with time

bound action plan shall be included. socio-economic development activities need to be

elaborated upon.

12 Any litigation pending against the project and/or any direction/order passed by any

Court of Law against the project, if so, details thereof shall also be included. Has the

unit received any notice under the Section 5 of Environment (Protection) Act, 1986 or

relevant Sections of Air and Water Acts? If so, details thereof and compliance/ATR to

the notice(s) and present status of the case.

13 A tabular chart with index for point wise compliance of above TOR.

Pre - Feasibility Report

For

Modernization of Sugar Unit

Located at

At & Post Village Sayan, Taluka Olpad,

District Surat, Gujarat-394130

Of

M/s. Shree Sayan Vibhag Sahakari Khand Udhyog Mandli

Ltd.


SUMMARY







Modern Technological mill has been installed without prior permission. Due to modern technology,

production is increased.

PROJECT COST The total cost of the project would be around Rs. 36 Crore.

REQUIREMENTS FOR THE PROJECT LAND: No additional land is required to acquire for the modernization of sugar mill, existing land i.e.

5,95,292.58 sq.mt. is sufficient for the modernization project due to increase in cane crushed quantity and

installation of advanced technology based machinery for sugar unit which is located at Sayan, Oplad, Surat-

394 130.

WATER: Total water requirement for the existing and modernization project is around 3120 KLD, no

additional water is required, but demand of water will be reduced. Which would be sourced from

Canal/Borewell.

ELECTRICAL ENERGY: Existing power requirement is sufficient for the modernization project i.e. 490

KVA sourced from DGVCL, 11.5 MW (9 MW + 2.5 MW Standby) bagasse based Captive Power Plant.

D.G. Set (625 KVA-2 Nos.) is for emergency purpose only.

MANPOWER: For existing and proposed modernization project, approximately 1200 personnel are

employed.

SOURCES OF AIR POLLUTION AND CONTROL MEASURES


SOURCES

SR.

NO.

STACK ATTACHED

TO

FUEL

USED

STACK

HEIGHT

POLLUTION

CONTROL

SYSTEM

FINAL

CONCENTRATION

EXISTING SCENARIO


3*


(50 MT/hr)

30

meter

Multicyclone

Separator# &

Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) 40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH) Furnace oil

(290 lit/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


&

Methane gas

(500 m3/hr)

5. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm




(20 MT/hr)

30

meter

Wet

Scrubber#

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


20 TPH each Bagasse

(10 MT/hr)

30

meter Wet

Scrubber*

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) Bagasse

(20 MT/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

6. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


boiler No. 1, 2 & 3 and also provided new wet scrubber as proposed APCM.

# Multicyclone Separator is removed from existing scenario and wet scrubber is being operated as common





WASTE WATER GENERATION AND IT’S TREATMENT:

Entire industrial effluent is treated in Effluent Treatment Plant (ETP) and treated water is reused for on land

irrigation/plantation/gardening purpose within the factory premises. Domestic sewage is disposed off

through septic tank/soak pit system.

NOISE POLLUTION AND CONTROL MEASURES:

Noise pollution is generated from existing unit and expected to be generated from the proposed

modernization which will be controlled by adopting different types of noise pollution control measures.

Main sources of the noise pollution are machineries, Electric motors, boilers, etc.

Following noise control measures will be adopted,

� Encasement of noise generating equipment.

� Greenbelt is developed all around the plant boundary to act as noise attenuator.


� In addition personnel, working near high noise level generating sources, has provided with ear muffs.

� Proper and suitable acoustic barrier has provided around, areas generating high noise.

� Effective preventive maintenance and vibration measurement of all rotating equipment will help in the

improvement of plant life and also noise reduction.

SOLID/HAZARDOUS WASTE GENERATION AND ITS DISPOSAL METHOD

The sources of solid/Hazardous wastes, generation and its management are as given in the following table.

Sr

No

Solid/Hazardou

s Waste

Quantity Category

(Sch-I)



1. Used oil 0.500

MT/Year

-- 0.500

MT/Year


transportation &



2. Discarded

Container/

Linears/Drums

0.060

MT/Year

6.94

MT/Year

7

MT/Year


decontamination,

transportation and disposal

by selling to authorized

recyclers.

3. ETP sludge 1800

MT/Year

-- 1800

MT/Year

35.3 ETP sludge is used as manure


4. Fly Ash -- 4000

MT/Year

4000

MT/Year

- Collection, storage and

mixed with ETP sludge and

used as filter material for bio-



GREEN BELT DEVELOPMENT

Company is having total 5,95,292.58 sq. m. land area. Around 2,02,343 (34%) sq.mt. area is developed as

green belt.


INDEX

CHAPTER

NO. CONTENT

1 INTRODUCTION OF THE PROJECT

2 PROJECT DESCRIPTION

3 SITE ANALYSIS

4 PLANNING BRIEF

5 PROPOSED INFRASTRUCTURE

6 REHABILITATION AND RESETTLEMENT (R & R) PLAN

7 PROJECT SCHEDULE & COST ESTIMATES


CHAPTER-1

INTRODUCTION OF THE PROJECT

1.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT







Sugar unit was established in November 1972 as a Co-operative Mandli to protect the social & economic

interest of small farmers located in the region. Mandli is also trying to get good quality crops on continuous

basis in order to obtain good quality sugar production. Unit has started molasses based distillery with a

capacity of 45 KLD rectified sprit from 1994 and 20 KLD absolute alcohol from January 2006.

The demand for products intended to be manufactured is increasing in the country and in global market

also. M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd., is able to meet the demand of various

products locally and globally. This is generated direct and indirect employment opportunity for various

levels of people including local area employment. Some byproducts/ waste is utilized as alternate fuel in

own premises, thus reducing environment pollution load.

Identification of Project Proponent:

Sr.

No. Name Designation

1. Shri RakeshbhaiThakorbhai Patel Chairman

2. Dr. Devendrabhai Dahyabhai Patel Vice Chairman

3. Shri Jamubhai Nathubhai Patel Director

4. Shri Rajnikantbhai Thakorbhai Patel Director

5. Shri Darshankumar Amrutlal Nayak Director

6. Shri Mukundbhai Maganbhai Patel Director

7. Shri Pareshkumar Karsanbhai Patel Director

8. Shri Pushpendrasinh Ranjitsinh Mahida Director

9. Shri Rajendrabhai Ramanbhai Desai Director

10. Shri Ashokbhai Dhirajlal Patel Director

11. Shri Dharmeshkumar Ranjitbhai Patel Director

12. Shri Nitinbhai Balubhai Patel Director

13. Shri Jayantibhai Sitarambhai Patel Director

14. Shri Pankajkumar Champakbhai Patel Director

15. Shri Naginbhai Paragbhai Patel Director

16. Shri Pravinbhai Laljibhai Surati Director

17. Smt. Narmadaben Narottambhai Patel Director

1


18. Smt. Sejalben Nikunjkumar Patel Director

19. Shri IshwarsinhThakorbhai Patel Director

20. District Ragistar

Co-Operative Societies

Director

21. Shri Dhansukhbhai Nathubhai Patel Director

22. Shri Pravinkumar D. Patel Managing Director

1.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

Details of products with its manufacturing capacities are given in below tables:

List of Products

Sr. No. Name of Products Capacity per Month


1. Crystal white sugar 19,500 MT 5700 MT 25,200 MT

2. Industrial alcohol/ Rectified spirit 1,350 KL -- 1,350 KL

3. Extra neutral alcohol/Absolute alcohol/

Anhydrous alcohol 1,200 KL -- 1,200 KL

4. Bagasse based Captive Power Plant

11.5 MW

(9 MW + 2.5

MW Standby)

--

11.5 MW

(9 MW + 2.5

MW Standby)

By – Products

1. Molasses 7,500 MT 2,000 MT 9,500 MT

2. Bagasse 45,000 MT 20,000 MT 65,000 MT

3. Press mud 6,000 MT 3,000 MT 9,000 MT

List of the raw materials:

Sr. No. Name of raw materials Capacity per Month


1. Sugar cane 1,50,000 MT 60,000 MT 2,10,000 MT

2. Lime 250 MT 150 MT 400 MT

3. Sulphur 70 MT 60 MT 130 MT

4. Phosphoric acid 15 MT -- 15 MT

5. Molasses 5,340 MT -- 5,340 MT

6. Turkey red oil/Deformer 6 MT -- 6 MT

7. Rectified spirit 12,72,000 Lit -- 12,72,000 Lit

8. Potassium permanganate 75 – 100 MT -- 75 – 100 MT

9. Caustic soda 550 – 600 MT -590 MT 10 MT

2


1.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR

REGION. There is a need for a promotional agency for coordination of efforts in the field of establishment of

cooperative sugar factories in India, for the provision of technical advice and help, for acting as an exponent

of cooperative opinions on matters connected with this programme etc".

There were only 30 cooperative sugar factories producing 14.9% of the total sugar production. Under the

guidance of National Federation of Cooperative Sugar Factories Ltd (NFCSF), the capacity of the existing

cooperative sugar factories were increased, new cooperative sugar factories were set up, yield of sugarcane

per hectare and sugar recovery % cane was improved, resulting in increased sugar production. Today the

cooperative sector of the sugar industry is responsible for about 48 per cent of the national production of

sugar.

1.4 DEMANDS-SUPPLY GAP

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd had had informal survey of the market

with various customers including current parties, because of this understood that there is a big potential for

the range of products thus, Mandli is planning in this project to the current range of products.

The phenomenal growth of Indian Sugar Industry, particularly in co-operative sector through its Technical

Cell created in 1977. It has provided Technical and Managerial services to about 130 new sugar mills

capacities ranging from 1250 TCD to 10000 TCD and 70 existing mills in implementing their technology

up-gradation, expansion, modernization, rehabilitation projects and Sugarcane Development Activities etc.

The economic betterment of cane growers in India. Many sugar factories of India, Nepal, Sri Lanka, Kenya,

Ethiopia, Medagaskar, Ghana, Sudan etc. have taken lead under the aegis of NFCSF for their

modernization, technological up-gradation, expansion, improvement in process efficiency and energy

conservation etc.

1.5 EMPLOYMENT GENERATION

Around 1200 personnel is employed as existing and proposed modernization project.

3


CHAPTER-2

PROJECT DESCRIPTION

2.1 TYPE OF PROJECT

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd. is a Co-operative Society (Mandli) and

currently engaged in production of sugar from sugar cane and also having 45 KLPD molasses based

distillery unit located At & Post Sayan, Taluka Olpad, District Surat - 394 130.

This project is for the modernization in sugar mill and subsequently increased production capacity. Unit has

replaced existing plant machineries by installation of advanced technologies based machineries for sugar

mill and hence its increased in existing cane crushed quantity from 5000 TCD to 7000 TCD. Hence, as per

S.O. 804 dated 14th March, 2017 this activity falls under category A and schedule no 5(j), Sugar Industry,

due to violation of EC notification 2006 and its amendments.

2.2 LOCATION

M/s. Shree Sayan Vibhag Sahakari Khand Udyog Mandli Ltd., is located At & Post Sayan, Taluka

Olpad, District Surat - 394 130. Total plot area of 5,95,292.58 is acquired. It is situated at 21°20'19.15"

North latitude and 72°53'41.37" East longitude. A map showing project site is given in following figure-1

& a detailed map of the project site & surrounding is showing in following figure.

LOCATION MAP

4


2.3 SIZE OR MAGNITUDE OF OPERATION






existing boiling house, boiler and molasses based distillery unit. It is operated by experienced team and

environmentally sound management.

2.4 PROCESS DESCRIPTION

Process description for the proposed modernization of existing products is given in additional attachment.

2.5 RAW MATERIALS REQUIREMENT WITH THEIR SOURCE AND TRANSPORATATION

Details of Raw material consumption for the proposed modernization of existing project are given as below

and these all raw material is transported to the site through road.

List of the raw materials:




2. Lime 250 MT 150 MT 400 MT



5. Molasses 5,340 MT -- 5,340 MT

6. Turkey red oil /Deformer 6 MT -- 6 MT




2.6 RESOURCE OPTIMIZATION / RECYCLING AND REUSE IN THE PROJECT

This Society (Mandli) is reusing water, bagasse, fly ash, Sludge and Methane gas generated after treatment

in ETP, etc. This way conservation of natural resource are being done for the better environment.

2.7 AVAILABILITY OF WATER ITS SOURCE, ENERGY / POWER REQUIREMENT AND

SOURCE

2.7.1 WATER REQUIREMENT AND WASTE WATER GENERATION

Total water requirement for the existing and after modernization project is around 3120 KLD, no additional

water is required, but demand will be reduced. Which would be sourced from Local Body/Borewell. Total

around 1530 KLD waste water is generated from the operational activities. Entire industrial effluent (1380

KLD) is treated in Effluent Treatment Plant (ETP) and treated water is reused for on land

irrigation/plantation/gardening purpose within the factory premises. Domestic sewage (150 KLD) disposed

off through septic tank/soak pit system.

5


Water consumption and waste water generation from domestic and industrial activities are given in below

table:

DETAILS OF WATER CONSUMPTION

SR.

NO. PARTICULARS

EXISTING

(KLD)

PROPOSED

(KLD) TOTAL (KLD)

Total water

requirement 5026 -1906

3120 (2070 Fresh water + 1050

condensate water of sugar cane

crushed

(A) Domestic 160 -- 160

(B) Industrial

(B -I) Distillery plant 200 -- 200

(B -II) Sugar plant

(a) Process 1300 -650 650

(b) Boiler 1606 -756

213

(c)

Cooling

1697 Others (Humidification +

Spray pond Make up) 1260 -200

(d) Washing 500 -300 200

Total (B) 4866 -1906 2960

Total (A + B) 5026 -1906 3120

DETAILS OF WASTEWATER GENERATION

SR. NO. PARTICULARS EXISTING

(KLD)

PROPOSED

(KLD) TOTAL (KLD)

(A) Domestic 150 -- 150

(B) Industrial

(B -I) Distillery plant -- -- --

(B -II) Sugar plant

(a) Process 1570 -890 680

(b) Boiler 631 -311

80

(c)

Cooling

420 Others (Humidification

+ Spray pond Make up) 180 --

(d) Washing 500 -300 200

Total (B) 2881 -1501 1380

Total (A + B) 3031 -1501 1530

Note: Our total effluent generation from industrial process and cooling is below 200 liters per ton of cane

crushed as per the gazette notification regarding sugar standards vide order no. G.S.R. 35(E) dated 14th

January 2016.

6


2.7.2 POWER REQUIREMENT

Project Source

490 KVA Total power is /will be sourced from DGVCL

11.5 MW11.5 MW

(9 MW + 2.5 MW Standby)

From Bagasse based Captive Power Plant

625 KVA x 2 nos. D. G. sets for emergency use

2.7.3 FUEL REQUIREMENT

Sr. No Fuel Fuel Consumption Source & Mode of Transportation

Existing Proposed Total Bagasse is generated from cane

crushed activity. Methane gas is

sourced from distillery effluent

treatment

Furnace oil, and Diesel are sourced

from Local Market, By Road

1 Bagasse 70 MT/hr -- 70 MT/hr

2 Furnace oil 290 Lit/hr -- 290 Lit/hr

3 Methane gas 500 m3/hr -- 500 m3/hr

4 Diesel 160 Lit/hr -- 160 Lit/hr

2.7.4 AIR POLLUTION


SOURCES.

FLUE GAS EMISSION

SR.

NO.

STACK ATTACHED

TO

FUEL

USED

STACK

HEIGHT

POLLUTION

CONTROL

SYSTEM

FINAL

CONCENTRATION

EXISTING SCENARIO

1. Steam Boiler No.: 1, 2

& 3*


(50 MT/hr)

30

meter

Multicyclone Separator# &

Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) 40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

5. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


7


SR.

NO.

STACK ATTACHED

TO

FUEL

USED

STACK

HEIGHT

POLLUTION

CONTROL

SYSTEM

FINAL

CONCENTRATION

1. Steam Boiler No.: 1, &

2

(20 TPH each)

Bagasse

(20 MT/hr)

30

meter Wet

Scrubber#

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


20 TPH each Bagasse

(10 MT/hr)

30

meter

Wet

Scrubber*

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) Bagasse

(20 MT/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

6. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


boiler No. 1,2 & 3 and also provided new wet scrubber as proposed APCM.

# Multi-cyclone Separator is removed from existing scenario and wet scrubber is operated as common


There is no any change in existing Steam Boiler No. 4, 5, 6 and D.G.Sets (2 Nos.)



2.7.5 SOLID/HAZARDOUS WASTE GENERATION AND THEIR DISPOSAL

The sources of solid /Hazardous wastes, generation and its management are as given in the

following table.

Sr

No

Solid/Hazardous

Waste

Quantity Category

(SCH-I)



1. Used oil 0.500

MT/Year --

0.500

MT/Year 5.1

Collection, storage,

transportation &



2.

Discarded

Container/

Linears/Drums

0.060

MT/Year

6.94

MT/Year

7

MT/Year 33.1


decontamination,

transportation and disposal by

selling to authorized recyclers.

8


Sr

No

Solid/Hazardous

Waste

Quantity Category

(SCH-I)



3. ETP sludge 1800

MT/Year --

1800

MT/Year 35.3

ETP sludge is used as manure


4. Fly Ash -- 4000

MT/Year

4000

MT/Year -

Collection, storage and mixed

with ETP sludge and used as

filter material for bio-



9


CHAPTER-3

SITE ANALYSIS

3.1 CONNECTIVITY

3.1.1 RAIL

The nearest railway station is Sayan Railway station, which is around 2.5 km in South direction from the

project site.

3.1.2 ROAD

The site is well connected by road network to all the key places. The major highway passing near the

project site is NH - 8 which is around 6.8 km East direction and SH-168 which is around 2.6 km in South

direction from the project site.

3.1.3 AIR

The nearest airport from the project site is Surat Airport. The distance of airport from project site is around

29 km in South west direction.

3.1.4 COMMUNICATION

Sayan is well connected with telephone, telefax etc. all the communication facilities are well developed in

the district.

3.2 TOPOGRAPHY

Topography of the land is plane.

3.3 EXISTING LAND USE PATTERN

There is no Forest, National park, Wild life sanctuary within a radius of 10 km. Details of existing land use

is given in the following table:

DETAILS OF EXISTING LAND USE

SR.NO. PARTICULAR NAME & ITS DISTANCE

1. Nearest National Highway NH-8 at around 6.8 km in E direction

2. Nearest city Surat at around 14 km in SSW direction

3. Nearest River Tapi river at around 7.2 km in SSE

4. Nearest Railway station Sayan Railway Station 2.5 km in S Direction

5. National park/Reserve Forest, Biosphere, etc. None

3.4 EXISTING SOCIAL STRUCTURE

Project site is located at 14 km from Surat City. All the infrastructures are available within Sayan city like

Schools, Hospitals & community facilities.

10


CHAPTER – 4

PLANNING BRIEF

4.1 PLANNING CONCEPT



located at & Post Sayan, Taluka Olpad, District Surat - 394 130.

4.2 LAND USE PLANNING

Plant has been developed as per plant layout considering production facilities, auxiliary and ancillary

facilities and plant utilities & services. The total plot area is 5,95,292.58 sq. m. Land use is provided as

build up area of buildings, Storage facility, Roads, Greenbelt, open land etc., these kinds of land use is

there.

4.3 AMENTIES / FACILITIES

Adequate storage facility for raw materials, machinery spares and consumables has provided. A small

mechanical and electrical/ instrument workshop facilities for repairs and maintenance has been provided.

Time and security offices have been provided in the plant. To avoid fire hazard, internal fire hydrants

system in all major plant unit has provided.

11


CHAPTER – 5

PROPOSED INFRASTRUCTURE

5.1 INDUSTRIAL AREA

The company has already acquired land of 5,95,292.58 sq. m.

5.2 RESIDENTIAL AREA

Existing factory is providing residential provision for their workers.

5.3 GREEN BELT

The main objective of the green belt is to provide a barrier between the source of pollution and the

surrounding areas. The green belt helps to capture the fugitive emission and to attenuate the noise generated

apart from improving the aesthetics. Development of green belt and other forms of greenery shall also

prevent soil erosion and washing away of topsoil besides helping in stabilizing the functional ecosystem

and further to make the climate more conducive and to restore water balance. Green belt has been

developed at plant boundary, road side, around offices & buildings and Stretch of open land. Around

2,02,343 sq.mt. area (i.e. 34%) is developed as green belt.

5.4 SOCIAL INFRASTRUCTURE

Drinking water facility, Canteen, proper sanitation, etc. is provided to the workers working in plant.

5.5 CONNECTIVITY

As discussed earlier, proposed location of the plant is already well connected with the network of road &

rail. So there is no need to construct any new road or rail for the transportation.

5.6 WASTE WATER MAMAGMENT

Entire industrial waste water is treated in Effluent Treatment Plant (ETP). ETP is contained Primary and

secondary treatment process. Treated effluent is reused for on land irrigation/plantation/gardening purpose

within the factory premises. Entire sewage waste water is disposed off through septic tank/soak pit system.

5.8 INDUSTRIAL SOLID WASTE MANAGEMENT

From the production activity there shall be mainly ETP sludge, Used Oil, discarded containers, Fly ash, etc.

12


CHAPTER – 6

REHABILITATION AND RESETTLEMENT (R & R) PLAN

The modernization project is established on existing land, and there is no habitat, so the project proposal

does not involve any Rehabilitation & Resettlement.

13


CHAPTER – 7

PROJECT SCHEDULE & COST ESTIMATES

7.1 TIME SCHEDULE FOR THE PROJECT

New modernization mill is installed, only old machinery is going to be displaced from the factory to end

user.

7.2 ESTIMATED PROJECT COST

The total cost of the project is Rs. 36 Crore.

14

ADDITIONAL ATTACHMENT

LIST OF ANNEXURE

ANNEXURE TITLE

I. Copy of Environment Clearance (EC) of unit for distillery

II. Valid consent Copy (CTO/CC&A)

III. Details of Production & Raw Material Consumption

IV. Details of Manufacturing Processes

V. Details of Water Balance

VI. Emissions from Combustion of Fossil Fuels from Stationary or

Mobile Sources

VII. Details of Solid & Hazardous Waste Generation during Operation

ANNEXURE-I

COPY OF ENVIRONMENT CLEARANCE (EC) OF UNIT FOR DISTILLERY

ANNEXURE-I (CONT…)




ANNEXURE-II

VALID CONSENT COPY (CTO/CC&A)

ANNEXURE-II (CONT…)






AMENDMENT LETTER FOR CTO/CC&A



CTO/CC&A COPY





ANNEXURE-III

DETAILS OF PRODUCTION & RAW MATERIAL CONSUMPTION

List of Products and its capacity

Sr. No. Name of Products Capacity per Month


1. Crystal white sugar 19,500 MT 5700 MT 25,200 MT

2. Industrial alcohol/ Rectified spirit 1,350 KL -- 1,350 KL

3. Extra neutral alcohol/Absolute alcohol/

Anhydrous alcohol 1,200 KL -- 1,200 KL

4. Bagasse based Captive Power Plant

11.5 MW

(9 MW + 2.5

MW

Standby)

--

11.5 MW

(9 MW +

2.5 MW

Standby)

By – Products

1. Molasses 7,500 MT 2,000 MT 9,500 MT

2. Bagasse 45,000 MT 20,000 MT 65,000 MT

3. Press mud 6,000 MT 3,000 MT 9,000 MT

List of the raw materials and its consumption:




2. Lime 250 MT 150 MT 400 MT



5. Molasses 5,340 MT -- 5,340 MT

6. Turkey red oil/Deformer 6 MT -- 6 MT




ANNEXURE-IV

DETAILS OF MANUFACTURING PROCESSES

Manufacturing Process of sugar:

Matured cane according to plantation calendar is harvested from the fields, trashes, tops and roots and clean

cane is transported to factory by means of trucks and bullock-carts. The cane is weighed and dumped on

feeder tables by means of sling hoist cane unloader. At mill for maceration hot water of 750 C is applied to

extract maximum amount of sugar cane juice(sugar) from the cane. The residual obtained after milling

(Bagasse) is fed to boilers to generate the steam for running the different prime movers for milling and

electrical power generation.

The mixed juice obtained from mills is weighed and phosphoric acid is added to it. After addition of

phosphoric acid mixed juice is healed to 750 C in multipass vertical tubular juice heaters where from it is

sent to juice sulphitor where milk of lime and SO2 gas is mixed in it and final pH is maintained to 7.0 (+ or

- 0.2). Sulphited juice is heated to 1020 C (+ or - 2) and then sent to Dorr clarifier for settling to flock

formed. The overflow of the Dorr Clarifier is clear juice and underflow is mud. The mud is filtered through

vacuum filter, mud is disposed off or used as manure and the filtrate is recycled and mixed with the mixed

juice for reprocessing. The clear juice obtained from Dorr Clarifier is concentrated to 60-65 0Bx. In vapour

cell and multiple effect evaporators. The juice so concentrated i.e. Syrup is sent to Syrup Sulphitor where it

is Sulphited with SO2 and its Ph is brought down to 5.0 to 5.2. Thus, Sulphited syrup is sent to pan supply

tank for further processing.

A massectuite is boiled with syrup melt and A light, Dry seed footing is taken for A massecuite boiling in

vacuum pans where sugar crystals are developed for bagging. A massecuite of 94 0Bx. And 86-88 purity is

finally dropped in the crystallizers. From crystallizer, this A massecuite is sent to centrifugal machines

where sugar crystals. A heavy molasses and A light molasses are separated, sugar is sent to graded through

grass hoppers where sugar is separated in different grains, sizes S 30 & M 30 are bagged. Bags for

domestic market and 50 Kg for export.

A light & a heavy molasses is sent to pans storage tanks. A light is used in A massecuite and a heavy is

used for boiling B massecuite. 95-96 0Bx. and 71-73 % purity. After purging B massecuite, B heavy

molasses and B sugar is obtained. B sugar is melted and sent to pans and fed to A massecuite pans. B heavy

molasses is sent to pan storage tanks and is used for boiling C massecuite of 100 0Bx. and 55-56 % purity.

C massecuite is purged in C fore workers where final molasses solution of 45 0Bx. is used for lubrication,

molasses obtained from C fore centrifugals is final molasses it is weighed and is stored in five steel

molasses storage tanks. ‘C’ fore cured sugar is affinated with C light molasses and sent to C after worker

centrifugals where hot water is applied and C after sugar and C light molasses is obtained. C after sugar is

melted and sent to pans for A massecuite boiling and C light molasses used for C fore magma and boiling

C massecuite.

ANNEXURE-IV (CONT…)

PROCESS FLOW DIAGRAM OF SUGAR UNIT:


PROCESS DESCRIPTION OF DISTILLERY UNIT:

Ethyl alcohol & denatured spirit is manufactured in distillery unit since 1994. Alcohol is basic raw material

for various chemical industries. Alcohol is manufactured from molasses through process of

(1) Fermentation:

Alcohol is manufactured by fermentation of molasses. Molasses contains about 45% to 50% sugar.

Molasses is diluted with water as per required concentration (above 20%) & filled in a tank known as

Fermentor tank. Then alcohol generating bacteria (yeast) is added in to the Fermentor tank & allowed for

fermentation. During this process sugar in molasses is converted in to alcohol. On completion of the

process, it will be a mixture of alcohol & water, which is known as wash.

(2) Distillation:

Fermented wash contains about 5-7% of alcohol. The process for separation of alcohol from water is

known as distillation. In this process, wash is boiled in specially designed column by way of steam. The

boiling point of alcohol is lower than water. Then separated alcohol vapour is condensed in a tubular

condenser & convened in to liquid form. The liquefied alcohol is cooled in an alcohol cooler & stored in a

steel tank. This alcohol is the final product known as rectified spirit, which contains 95% ethyl alcohol.

Denatured spirit: It is known as industrial alcohol/Rectified spirit also. For the precaution & to avoid the

misuse of alcohol, government has decided to add some chemicals such as benzene, acetone, pyridine,

acetaldehyde etc. in certain proportion before sale of alcohol, but it cannot be separated from alcohol. Thus,

the alcohol is mixed with chemicals is known as denatured spirit or denatured alcohol.

(3) ABSOLUTE/POWER/ANHYDROUS ALCOHOL: (MOLECULAR SIEVE DEHYDRATION

SYSTEM-REDISTILLATION)

The salient features of the process are given herewith:

Dehydration with Molecular Sieve Process

The rectified spirit from the rectifier is superheated with steam in feed super-heater. Super-heated rectified

spirit from feed super-heater is passed through molecular sieve unit. Generally, there are two sieve units.

One is under adsorption while the other is under regeneration. Once the unit is saturated with the water, it is

put to regeneration and second unit is put under adsorption process. The regeneration is also known as

desorption process. Desorption is done by applying vacuum. The cycle time for adsorption and

regeneration varies from 10 to 15 minutes. Dehydrated rectified spirit vapours are partly used to sweep

away water from the sieve bed under regeneration. This gives a stream of diluted rectified spirit, which is

sent to a recovery column/vaporizer.

C6H1206 2C2H5OH + 2CO2


The life of molecular sieve is claimed to be around 10 years. As the cycle period is very short, a fully

automated system should be adopted for changing the configuration from adsorption to regeneration and

vice versa. The valves used are totally leak proof at high temperature and pressure/vacuum conditions.

The life of molecular sieve may be around ten years. However, the operating cost is considerably less

than azeotropic distillation.

� EXTRA NETURAL ALCOHOL:

95 - 96 % v/v alcohol is fed to DOC column for Re-distillation to remove impurity like Aldehyde Fuel Oil

& Acetic Acid, which is in range of 100 PPM & above. No chemical reaction is involved in the process.

Some chemical like KMnO4 & caustic Soda is added in raw material (Approx 0.1 %) for Neutralize the

product.

ANNEXURE-V

DETAILS OF WATER BALANCE

SR.

NO. PARTICULARS

EXISTING

(KLD)

PROPOSED

(KLD) TOTAL (KLD)

Total water

requirement 5026 -1906

3120 (2070 Fresh water + 1050

condensate water of sugar cane

crushed

(A) Domestic 160 -- 160

(B) Industrial

(B -I) Distillery plant 200 -- 200

(B -II) Sugar plant

(a) Process 1300 -650 650

(b) Boiler 1606 -756

213

(c)

Cooling

1697 Others (Humidification +

Spray pond Make up) 1260 -200

(d) Washing 500 -300 200

Total (B) 4866 -1906 2960

Total (A + B) 5026 -1906 3120

WATER CONSUMPTION AND WASTE WATER GENERATION

SR. NO. PARTICULARS EXISTING

(KLD)

PROPOSED

(KLD) TOTAL (KLD)

(A) Domestic 150 -- 150

(B) Industrial

(B -I) Distillery plant -- -- --

(B -II) Sugar plant

(a) Process 1570 -890 680

(b) Boiler 631 -311

80

(c)

Cooling

420 Others (Humidification

+ Spray pond Make up) 180 --

(d) Washing 500 -300 200

Total (B) 2881 -1501 1380

Total (A + B) 3031 -1501 1530

ANNEXURE-VI


SOURCES

FLUE GAS EMISSION

SR.

NO.

STACK ATTACHED

TO

FUEL

USED

STACK

HEIGHT

POLLUTION

CONTROL

SYSTEM

FINAL

CONCENTRATION

EXISTING SCENARIO


3*


(50 MT/hr)

30

meter

Multicyclone Separator# &

Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) 40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

5. D. G. Set-

(625 KVA – 02 Nos. (Stand

by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm




(20 MT/hr)

30

meter Wet

Scrubber#

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


20 TPH each Bagasse

(10 MT/hr)

30

meter

Wet

Scrubber*

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH) Bagasse

(20 MT/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(40 TPH)

Bagasse

(20 MT/hr) +

Methane gas

(500 m3/hr)

40

meter Wet Scrubber

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm


(10 TPH)

Furnace oil

(290 lit/hr)

&

Methane gas

(500 m3/hr)

30

meter --

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

6. D. G. Set-

(625 KVA – 02 Nos.

(Stand by)

Diesel

160 lit/hr

8

meter

Acoustic

Enclosure

SPM ≤150 mg/Nm3

SO2 ≤ 100 ppm

NOX ≤ 50 ppm

Note: * After modernization, Steam Boiler No.3 is separated from common stack attached to existing

steam boiler No. 1,2 & 3 and also provided new wet scrubber as proposed APCM.

# Multi-cyclone Separator is removed from existing scenario and wet scrubber is operated as

common APCM attached to Steam Boiler No.: 1, & 2 only

There is no any change in existing Steam Boiler No. 4, 5, 6 and D.G.Sets (2 Nos.)

PROCESS GAS EMISSION


ANNEXURE-VII

DETAILS OF SOLID & HAZARDOUS WASTE GENERATION DURING OPERATION

The sources of solid /Hazardous wastes, generation and its management are as given in the following table.

Sr.

No

Solid/Hazardous

Waste

Quantity Category

(SCH-I)



1. Used oil 0.500

MT/Year --

0.500

MT/Year 5.1


transportation &



2.

Discarded

Container/

Linears/Drums

0.060

MT/Year

6.94

MT/Year

7

MT/Year 33.1


decontamination,

transportation and disposal by

selling to authorized recyclers.

3. ETP sludge 1800

MT/Year --

1800

MT/Year 35.3

ETP sludge is used as manure


4. Fly Ash -- 4000

MT/Year

4000

MT/Year -

Collection, storage and mixed

with ETP sludge and used as

filter material for bio-



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