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IBERDROLA ENERGÍA MÉXICO
A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI
MARCH - 2009
Iberdrola Energía México 2
Agenda
• Iberdrola
• Site Configuration
• Local PI Functions, and ACE Server
• Central PI Configuration, and its functions
• Smart Tools
• Integration with Management System
Iberdrola Energía México 3
IBERDROLA
IBERDROLA: Hidroeléctrica Española Fusion - Iberduero (1991)IBERDROLA: Hidroeléctrica Española Fusion - Iberduero (1991)
It is one of the largest industrial corporations in Europe by market capitalization, sales, and profitsIt is one of the largest industrial corporations in Europe by market capitalization, sales, and profits
Global Services Operator through profitable growth strategy, and value creation for customers, and investorsGlobal Services Operator through profitable growth strategy, and value creation for customers, and investors
Key elements of this strategy: international expansion, efficiency improving, and product diversificationKey elements of this strategy: international expansion, efficiency improving, and product diversification
Iberdrola Energía México 4
Corporate News
• IBERDROLA reaches an integration agreement with SCOTTISHPOWER to create an European leader of enterprise value of nearly 64,000 Million €, where the new group has 36,600 megawatts (MW) of installed capacity, of which more than 6,000 MW are wind power, and adds 21.4 million electric delivery points
• IBERDROLA won the bid of CFE for the refurbishing, and modernization of its Laguna Verde Nuclear Central in the state of Veracruz.
• Recently Iberdrola started the operation of 80 MW of Wind Power at La Ventosa in Oaxaca, Mexico under the Self-Supply modality
Iberdrola Energía México 5
Investments in Latin America
Power Generation : México: Monterrey III
Altamira III & IV Altamira V Femsa y Titán Enertek (Altamira) La Laguna Tamazunchale La Ventosa
Brazil: Itapebí
Guatemala: Geca
Chile: Río Duqueco
Power Distribution: Brasil: Coelba
Celpe Cosern
Guatemala: EEGSA
Bolivia: Electropaz Elfeo
Gas Distribution : Colombia: Gas Bogotá Gas Oriente
México: GNM
Water distribution: Chile: Essal
Uruguay: Aguas de Maldonado
Iberdrola Energía México 6
Investments in Mexico
Monterrey RegionMonterrey: 1000 MWFemsa & Titán: 37 MW
La Laguna: 500 MW
Tamazunchale* 1135 MW
Altamira RegionAltamira III & IV: 1036 MWAltamira V 1121 MWEnertek: 120 MW
Oaxaca 80 MW
TOTAL: 5029 MW
* Largest Combined Cycle Plant in the country.
Gas Pipeline
México DF México DF
MonterreyMonterrey
AltamiraAltamira
TorreónTorreón
Tamazunchale
Tamazunchale
Oaxaca
Iberdrola Energía México 7
Installed Capacity in México
5,000
2,093
1,157
0
1,000
2,000
3,000
4,000
5,000
6,000
2002 2003 2007
MW
•Enertek•Monterrey III•Femsa-Titán
•Altamira III y IV
More than 5,000 MW in operation since 2007
•Altamira V•Tamazunchale•La Ventosa
Iberdrola Energía México 8
Dulces Nombres Combined Cycle Plant
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OSIsoft PI in Iberdrola
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Site Configuration
Local PI Server
ACE Server
DCS & OTHERS
Operation
(Plants)
Various Interfaces
GENERATION PLANT
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Local PI Server Functions
• Reads, and stores between 10,000 & 20,000 tags, which change in value at a frequency of up to one second. This is done in the PI of each plant, through various interfaces
• Provides users access to the necessary information to generate daily reports
• Provides information to users for efficiency analysis of turbines, and in general to see the performance of the plant in real-time
• The users of the plants (like plant operators) have access to information via ProcessBook & DataLink, and VBA for Excel, through specialized templates
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ACE Server Functions
• Stores the information in 5m frequency tags
• Verifies that the information does not contain errors, and notifies if so (through e-mails)
• Runs the critical process of Mathematical Model
• The information processed is of critical mission since it is used to bill our primary customer: “Comisión Federal de Electricidad”
–Problems with ACE running on Local PI server
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Problems Running ACE on Local Server
Local PI Server
DCS & OTHERS
Various Interfaces
The local PI server is reading in real time 15,000 tag changing
every second
When running the Mathematical Model (MM), ACE is reading around 60 of those
tagsFor every tag in the
MM, ACE would make calculations
(averages, additions, conditionals, etc) and stores info for every
5m
Using the 5minute data generated, a
guaranteed efficiency is calculated and used to for the main invoce
to CFE: fuel
With this work load, the server stopped the ACE service
(the MM) and calculations stopped suddenly. The server
continued collecting data from the DCS
Iberdrola Energía México 14
Using PI in plants: Flow Measurement
Oscillation was detected in gas temperature measurement, which caused an incorrect compensated flow calculation
1% deviation in the gas measurement from this plant represents over 300 KUSD/month when the gas price is around 6.50 USD/MMBTU
Error was corrected to allow for precise measure.
Iberdrola Energía México 15
Using PI in plants: Real-time Information
Access to critical information with just one click
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PI Functions with VBA for Applications (Add-In) and Excel
• Import information efficiently from PI, and process it to generate result data (usually results in values for every 5 minutes)
• Implement Procedures to data correction
• Send verified data, and/or corrected to a relational database
• This is done for the mathematical models, and to track the gas consumption
Iberdrola Energía México 17
Mathematical Model
• Data download by periods of time
VBA (Add-In) and the Mathematical Model
• Data correction Signal Losses, and inaccurate measurement
• Graphical view of input and output tags of the Math Model
• This is done using OSISOFT PI SDK
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Flow of Information in case of Data Correction
• When there is incorrect data within PI (because of problems in any signal) for the mathematical model, a data correction procedure is executed
• We read the data and correct it as per the agreement made with CFE and then write the correct data to a relational database
• The mathematical model is run again from the database
• The guaranteed efficiency is corrected
* We cannot change the values stored in the PI server, because of the agreement with CFE.
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CENTRAL PI
CENTRAL PI
MONTERREY III
PCM
ENERTEK ALTAMIRA III Y IV
LAGUNA II
ALTAMIRA V
TAMAZUNCHALE
USERS IN THE NETWORK
Central ACE
ProcessBook DataLink Web
Applications
VB
.NET
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Interface with Spain, with CFE, and other Systems
PI CENTRAL
MONTERREY III
PCM
ENERTEK ALTAMIRA III Y IV LAGUNA II
ALTAMIRA V
TAMAZUNCHALE
USUARIOS DENTRO DE LA RED
ACE Central
PI CENTRAL
MONTERREY IIIMONTERREY III
PCMPCM
ENERTEKENERTEK ALTAMIRA III Y IVALTAMIRA III Y IV LAGUNA IILAGUNA II
ALTAMIRA VALTAMIRA V
TAMAZUNCHALETAMAZUNCHALE
USUARIOS DENTRO DE LA REDUSUARIOS DENTRO DE LA RED
ACE CentralACE Central
CMDS Spain
The CMDS manages, among many
other things, a PI (or super PI) with
the information of all combined
cycles of Iberdrola
FIREWALL
SIGEN SERVER, SIGEN SERVER, SQL DATABASESQL DATABASE DACPEE, CFE
(DF)
PARTNERS USERS
FIREWALL
FIREWALL
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Central PI Functions
• Centralizes general access information on a single PI server, through interfaces “PI to PI”
• In this way, prevents the local servers suffering of work overload
• Redundancy of critical information
• It has a very focused approach to management
• Stores all information of mathematical models of CFE, and User Partners
• Allows addition and/or averaging the information of various plants to register information as “Total Generation of Iberdrola in Mexico” and real-time visualization
• Serves like a gateway to other administrative systems
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CENTRAL PI
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CENTRAL PI
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CENTRAL PI
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CENTRAL PICENTRAL PI
…
LOCAL PI BY CENTRAL
OPERATION (PLANTS)
CC&MCC&M
USERS PARTNERS
SIGEN SERVERSIGEN SERVER
IBERDROLA MEXICO NETWORK
FIREWALL
EXTERNAL USERS
USERS PARTNERS
DACPEE (DF)
CENACE (MONTERREY)
COGENERACIÓN MTY
ALTAMIRA III Y IV
ALTAMIRA V
LAGUNA II
TAMAZUNCHALE
MONTERREY III
ENERTEK
SIGAFSIGAF
ENERGY MANAGMENT (MONTERREY)
PLANNING, AND CONTROL
(DF)
Iberdrola Energía México 26