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IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009
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Page 1: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

IBERDROLA ENERGÍA MÉXICO

A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI

MARCH - 2009

Page 2: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 2

Agenda

• Iberdrola

• Site Configuration

• Local PI Functions, and ACE Server

• Central PI Configuration, and its functions

• Smart Tools

• Integration with Management System

Page 3: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 3

IBERDROLA

IBERDROLA: Hidroeléctrica Española Fusion - Iberduero (1991)IBERDROLA: Hidroeléctrica Española Fusion - Iberduero (1991)

It is one of the largest industrial corporations in Europe by market capitalization, sales, and profitsIt is one of the largest industrial corporations in Europe by market capitalization, sales, and profits

Global Services Operator through profitable growth strategy, and value creation for customers, and investorsGlobal Services Operator through profitable growth strategy, and value creation for customers, and investors

Key elements of this strategy: international expansion, efficiency improving, and product diversificationKey elements of this strategy: international expansion, efficiency improving, and product diversification

Page 4: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 4

Corporate News

• IBERDROLA reaches an integration agreement with SCOTTISHPOWER to create an European leader of enterprise value of nearly 64,000 Million €, where the new group has 36,600 megawatts (MW) of installed capacity, of which more than 6,000 MW are wind power, and adds 21.4 million electric delivery points

• IBERDROLA won the bid of CFE for the refurbishing, and modernization of its Laguna Verde Nuclear Central in the state of Veracruz.

• Recently Iberdrola started the operation of 80 MW of Wind Power at La Ventosa in Oaxaca, Mexico under the Self-Supply modality

Page 5: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 5

Investments in Latin America

Power Generation : México: Monterrey III

Altamira III & IV Altamira V Femsa y Titán Enertek (Altamira) La Laguna Tamazunchale La Ventosa

Brazil: Itapebí

Guatemala: Geca

Chile: Río Duqueco

Power Distribution: Brasil: Coelba

Celpe Cosern

Guatemala: EEGSA

Bolivia: Electropaz Elfeo

Gas Distribution : Colombia: Gas Bogotá Gas Oriente

México: GNM

Water distribution: Chile: Essal

Uruguay: Aguas de Maldonado

Page 6: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 6

Investments in Mexico

Monterrey RegionMonterrey: 1000 MWFemsa & Titán: 37 MW

La Laguna: 500 MW

Tamazunchale* 1135 MW

Altamira RegionAltamira III & IV: 1036 MWAltamira V 1121 MWEnertek: 120 MW

Oaxaca 80 MW

TOTAL: 5029 MW

* Largest Combined Cycle Plant in the country.

Gas Pipeline

México DF México DF

MonterreyMonterrey

AltamiraAltamira

TorreónTorreón

Tamazunchale

Tamazunchale

Oaxaca

Page 7: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 7

Installed Capacity in México

5,000

2,093

1,157

0

1,000

2,000

3,000

4,000

5,000

6,000

2002 2003 2007

MW

•Enertek•Monterrey III•Femsa-Titán

•Altamira III y IV

More than 5,000 MW in operation since 2007

•Altamira V•Tamazunchale•La Ventosa

Page 8: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 8

Dulces Nombres Combined Cycle Plant

Page 9: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 9

OSIsoft PI in Iberdrola

Page 10: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 10

Site Configuration

Local PI Server

ACE Server

DCS & OTHERS

Operation

(Plants)

Various Interfaces

GENERATION PLANT

Page 11: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 11

Local PI Server Functions

• Reads, and stores between 10,000 & 20,000 tags, which change in value at a frequency of up to one second. This is done in the PI of each plant, through various interfaces

• Provides users access to the necessary information to generate daily reports

• Provides information to users for efficiency analysis of turbines, and in general to see the performance of the plant in real-time

• The users of the plants (like plant operators) have access to information via ProcessBook & DataLink, and VBA for Excel, through specialized templates

Page 12: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 12

ACE Server Functions

• Stores the information in 5m frequency tags

• Verifies that the information does not contain errors, and notifies if so (through e-mails)

• Runs the critical process of Mathematical Model

• The information processed is of critical mission since it is used to bill our primary customer: “Comisión Federal de Electricidad”

–Problems with ACE running on Local PI server

Page 13: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 13

Problems Running ACE on Local Server

Local PI Server

DCS & OTHERS

Various Interfaces

The local PI server is reading in real time 15,000 tag changing

every second

When running the Mathematical Model (MM), ACE is reading around 60 of those

tagsFor every tag in the

MM, ACE would make calculations

(averages, additions, conditionals, etc) and stores info for every

5m

Using the 5minute data generated, a

guaranteed efficiency is calculated and used to for the main invoce

to CFE: fuel

With this work load, the server stopped the ACE service

(the MM) and calculations stopped suddenly. The server

continued collecting data from the DCS

Page 14: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 14

Using PI in plants: Flow Measurement

Oscillation was detected in gas temperature measurement, which caused an incorrect compensated flow calculation

1% deviation in the gas measurement from this plant represents over 300 KUSD/month when the gas price is around 6.50 USD/MMBTU

Error was corrected to allow for precise measure.

Page 15: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 15

Using PI in plants: Real-time Information

Access to critical information with just one click

Page 16: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 16

PI Functions with VBA for Applications (Add-In) and Excel

• Import information efficiently from PI, and process it to generate result data (usually results in values for every 5 minutes)

• Implement Procedures to data correction

• Send verified data, and/or corrected to a relational database

• This is done for the mathematical models, and to track the gas consumption

Page 17: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 17

Mathematical Model

• Data download by periods of time

VBA (Add-In) and the Mathematical Model

• Data correction Signal Losses, and inaccurate measurement

• Graphical view of input and output tags of the Math Model

• This is done using OSISOFT PI SDK

Page 18: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 18

Flow of Information in case of Data Correction

• When there is incorrect data within PI (because of problems in any signal) for the mathematical model, a data correction procedure is executed

• We read the data and correct it as per the agreement made with CFE and then write the correct data to a relational database

• The mathematical model is run again from the database

• The guaranteed efficiency is corrected

* We cannot change the values stored in the PI server, because of the agreement with CFE.

Page 19: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 19

CENTRAL PI

CENTRAL PI

MONTERREY III

PCM

ENERTEK ALTAMIRA III Y IV

LAGUNA II

ALTAMIRA V

TAMAZUNCHALE

USERS IN THE NETWORK

Central ACE

ProcessBook DataLink Web

Applications

VB

.NET

Page 20: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 20

Interface with Spain, with CFE, and other Systems

PI CENTRAL

MONTERREY III

PCM

ENERTEK ALTAMIRA III Y IV LAGUNA II

ALTAMIRA V

TAMAZUNCHALE

USUARIOS DENTRO DE LA RED

ACE Central

PI CENTRAL

MONTERREY IIIMONTERREY III

PCMPCM

ENERTEKENERTEK ALTAMIRA III Y IVALTAMIRA III Y IV LAGUNA IILAGUNA II

ALTAMIRA VALTAMIRA V

TAMAZUNCHALETAMAZUNCHALE

USUARIOS DENTRO DE LA REDUSUARIOS DENTRO DE LA RED

ACE CentralACE Central

CMDS Spain

The CMDS manages, among many

other things, a PI (or super PI) with

the information of all combined

cycles of Iberdrola

FIREWALL

SIGEN SERVER, SIGEN SERVER, SQL DATABASESQL DATABASE DACPEE, CFE

(DF)

PARTNERS USERS

FIREWALL

FIREWALL

Page 21: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 21

Central PI Functions

• Centralizes general access information on a single PI server, through interfaces “PI to PI”

• In this way, prevents the local servers suffering of work overload

• Redundancy of critical information

• It has a very focused approach to management

• Stores all information of mathematical models of CFE, and User Partners

• Allows addition and/or averaging the information of various plants to register information as “Total Generation of Iberdrola in Mexico” and real-time visualization

• Serves like a gateway to other administrative systems

Page 22: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 22

CENTRAL PI

Page 23: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 23

CENTRAL PI

Page 24: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 24

CENTRAL PI

Page 25: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 25

CENTRAL PICENTRAL PI

LOCAL PI BY CENTRAL

OPERATION (PLANTS)

CC&MCC&M

USERS PARTNERS

SIGEN SERVERSIGEN SERVER

IBERDROLA MEXICO NETWORK

FIREWALL

EXTERNAL USERS

USERS PARTNERS

DACPEE (DF)

CENACE (MONTERREY)

COGENERACIÓN MTY

ALTAMIRA III Y IV

ALTAMIRA V

LAGUNA II

TAMAZUNCHALE

MONTERREY III

ENERTEK

SIGAFSIGAF

ENERGY MANAGMENT (MONTERREY)

PLANNING, AND CONTROL

(DF)

Page 26: IBERDROLA ENERGÍA MÉXICO A Comprehensive System of Power Management built on a solid foundation: OSISOFT PI MARCH - 2009.

Iberdrola Energía México 26


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