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Innovation Takes Off...REG IADP Full Scale Demonstrators Master Plan – Major Milestones and TRL...

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  • Title

    \r

    Innovation Takes Off

  • Title

    Clean Sky 2

    Information Day dedicated to the

    11th Call for Proposal (CfP11)

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    Innovation Takes Off

    REG IADP

    February 2020Jorge Martínez San Martín on behalf Regional IADP

  • From Clean Sky towards Clean Sky 2

    • CS2 REG IADP objective is to bring the integration of technologies for regional

    aircraft to a further level of complexity and maturity than achieved in Clean Sky

    GRA. The global strategy is to integrate and validate, at a/c level, advanced

    technologies for regional aircraft so as to drastically de-risk their integration on

    future products:

    Leonardo Aircraft:

    Notes:

    (*) Preliminary studies started in 2019

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    3

    Airbus DS:

    (*) Preliminary studies started in 2019

    (**) Activities completed in 2019

    TP130 Pax (**)Hybrid-Electric 40-50 Pax (*)TP 90 Pax

    Multimission TP 70 Pax

  • REG IADP TEAM

    • LEADERS:

    AG2• CORE PARTNERS:

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    AG2CIRA, ONERA, IMAST (*), HAI,SICAMB, SISW, FOXBIT (*), AEROSOFT, ITALSYSTEM, UMBRA,NOVOTECH, TECNAM, POLIMI, POLITO, UNINA, UNIPI

    UMBRA, CERTIA, INSA, MAGNAGHI AER., POLITO, VIOLA

    IRON CIRA, CENAERONLR, ONERA, GRC, DOWTY GE, AVIO GE, TUD, POLITO, UNINA

    ACITURRI, MTC, CAETANO AER.

    • Service Support:

    (*) participation terminated in 2018-2019

  • REG IADP Major Demonstrators

    D1 – Adaptive Wing Integrated Demonstrator

    (Leader: Leonardo Aircraft)D1.1 – FLYING TEST BED#1 (FTB#1)Demonstration of LC&A and Aerodynamics enhancements

    features through new generation wing devices and advanced FC

    Actuation systems

    D2 – Flying Test Bed #2 (FTB#2)

    (Leader: Airbus DS)

    Integrated Technologies Demonstrator

    Flight Demonstration of a high efficient and low noise Wing

    with Integrated Structural and related Systems solutions

    D1.2 – OWB Ground Demonstrator Structural static and fatigue tests of innovative

    low cost and low weight structural technologies

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    D3 - Fuselage / Cabin Ground Demonstrator

    (Leader: Leonardo Aircraft)Full scale composite fuselage and passenger cabin with

    innovative structural and architectural solutions aimed to weight

    and cost reduction , methodologies and technologies for

    innovative NDI, repair and maintenance, human centered

    approach, comfort

    Flight Simulator

    D4 - IRON BIRD Ground Demonstrator

    (Leader: Leonardo Aircraft )Integration and validation of FCS Load Control/Load Alleviation

    (LC/LA), Electrical Landing Gear, Electrical Power Distribution

    System, inter-system integration activity; support the

    achievement of the permit-to-fly for FTB#1)

    low cost and low weight structural technologies

    integrated at full scale level

  • REG IADP Full Scale Demonstrators Master Plan – Major Milestones and TRL evolution

    DEMONSTRATOR 2016 2017 2018 2019 2020 2021 2022

    TRL3 TRL4 TRL5 TRL6

    TRL4

    TRL3 TRL4 TRL5 Step1 -TRL6

    TRL4 TRL5 TRL6

    2023

    TRL5

    D1.1 - Flying Test Bed#1 (FTB1)

    D1.2 - Outer Wing Box (OWB)

    D2 - Flying Test Bed#2 (FTB2)

    D3.1 - Fuselage Structure

    Step2 -TRL6

    \r

    PDR

    CDR

    FT (Demo Flights)

    GT (Demo Gnd Tests)

    TRL4 TRL5 TRL6

    TRL3 TRL4 TRL5

    D3.2 -Pax Cabin

    D4 - Iron Bird

  • WBS REG IADP

    WP 0.1 – Program WP 1.1 (*)Innovative A/C Configurations

    WP 4.1Technology Assessment

    WP 0.2 – Contracts

    WP 4.2

    WP 2 TECHNOLOGIES DEVELOPMENT

    WP 1 HIGH EFFICIENCY

    REGIONAL A/C

    WP 2.2

    WP 2.1Adaptive Electric

    Wing

    WP 3DEMONSTRATIONS

    WP 4 TECHN. DEV. / DEMOs

    RESULTS

    WP 0 MANAGEMENT

    WP 3.1Adaptive Wing

    Integrated Demo.

    LDO VEL, CASA LDO VEL LDO VEL LDO VEL, CASA LDO VEL

    Leonardo Aircraft (LDO VEL)

    LDO VEL, CASA

    LDO VEL

    LDO VEL, IRONLDO VEL, AG2, FhG

    LDO VEL, AG2LDO VEL

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    WP 0.6 – Interfaces

    WP 0.3 - Risks

    WP 1.3Technologies Requirements

    WP 0.4 - Quality

    WP 2.4Innovative FCS

    WP 0.5 – Disseminat.

    WP 1.2Top Level A/C Requirements

    WP 4.2Ecodesign Interface

    WP 2.2Regional Avionics

    WP 2.3Energy Optm. Regional A/C

    WP 3.4Iron Bird

    WP 3.5Integr. Tech. Demo.

    (FTB2)

    WP 3.2Fuselage / Cabin

    Ground Demo

    WP 0.7 – CPs

    LDO VEL

    LDO VEL

    LDO VEL

    LDO VEL

    LDO VEL

    LDO VEL, CPs

    LDO VEL,LTS,ASTIB,IRON

    LDO VEL, CASA

    LDO VEL

    LDO VEL, ASTIB LDO VEL

    LDO VEL, ASTIB

    LDO VEL, ASTIB

    LDO VEL, FhG

    CASA, EWIRA

    (*) CfP11 REG Topic is within WP1.1.3

  • JTI-CS2-2020-CFP11-REG-01-20

    Aerodynamics experimental characterization and new

    experimental testing methodologies for distributed electrical

    propulsion

    WP Location: REG IADP - WP 1.1.3

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    Objectives:

    It is proposed to develop technologies for experimental assessment of Distributed

    Electrical Propulsion (DEP) aerodynamics and perform wind tunnel tests on a DEP

    configuration using as reference a regional 40 Pax aircraft.

  • JTI-CS2-2020-CFP11-REG-01-20

    OBJECTIVES:

    Distributed electrical propulsion (DEP) can be used to improve

    aircraft high lift performance. If properly designed DEP allows for an

    increase of take-off and landing maximum lift coefficient therefore

    resulting on a reduction of wing surface and aircraft weight.

    The main objective of this CfP is to improve the physical

    \r

    The main objective of this CfP is to improve the physical

    understanding of DEP technology for hybrid electrical aircraft:

    Perform basic experimental studies to understand how DEP

    propeller slipstream can increase airfoil maximum lift coefficient

    Identify experimental techniques suited for DEP experimental

    test

  • JTI-CS2-2020-CFP11-REG-01-20

    It is proposed to test a 2D wing section, equipped with flap, and

    with at least three propellers installed in front of the wing.

    The wind tunnel experimental test should be aimed at

    measurement on the central wing section lift, drag and moment

    of:

    \r

    of:

    Propeller thrust

    Propeller tip-vortex strength

    Propeller relative position

    Propeller diameters

    Flap setting

  • JTI-CS2-2020-CFP11-REG-01-20

    REQUIREMENTS:

    Wing forces have to be measured separately from propeller forces. Internal

    balance can be used, but alternative solutions can be proposed by the

    applicant

    it is necessary to measure force and moment of the wing section in the wake

    of a single propeller in a DEP configuration.

    \r

    Surface pressure measurements should be conducted with a sufficient span-

    wise and chord-wise density to accurately determine where stall is initiating.

    The applicant could also propose additional experimental technics for better

    understanding of flow behind the propeller and the flap and identify flow

    separation regions (e.g. PIV, oil flow, Pressure sensitive paint). All these

    measurements techniques are not mandatory but will be considered as an

    added value to the proposal.

  • JTI-CS2-2020-CFP11-REG-01-20

    Full scale reference configuration

    The reference configuration is a 40 seats regional aircraft. The

    actual configuration design is not yet available, but it will be

    provided before the project kick-off.

    Anyway the provisional expected main characteristics of the

    full scale configuration will be follows

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    full scale configuration will be as follows:

    − Chord: 2.20 m− Flap: single slotted flap (15° and 30°)− Speed: 60 m/s− Propeller thrust: 750 N, 1250 N, 1900 N− Propeller diameters: 0,8 m, 1,3 m, 2,04 m− Reynolds number based on chord: about 9 millions

  • It is expected that scaled test article will have a chord not lower than 0,8 m and

    that the test should reproduce a Reynolds number of about 3.5 Million.

    Nevertheless, to remain within the budget limitation, the applicant can propose a

    smaller model scale and a smaller Reynolds number. In that case, evaluation of expected

    uncertainties in the results should be provided.

    The selected wind tunnel and model size should avoid blockage effect and wall/end plate

    JTI-CS2-2020-CFP11-REG-01-20

    \r

    The selected wind tunnel and model size should avoid blockage effect and wall/end plate

    negative interaction effect specially at high incidence and flap deflected.

    The applicant has to:

    1. Propose the best suited experimental arrangement and test article scale

    2. Design and manufacture the test article

    3. Provide engine and propellers

    4. Perform wind tunnel test and measurement

    5. Perform wind tunnel test data-analysis

  • JTI-CS2-2020-CFP11-REG-01-20

    The following measurements/instrumentation is expected:

    • Total forces and moments on the model measured by internal balance (Lift, Drag, Pitching) on the model central part;

    • At least 100 steady pressure taps on the model central section in two lines at propeller side in the propeller wake;

    • Propeller forces (Thrust and torque) on the central propeller measured with a

    \r

    • Propeller forces (Thrust and torque) on the central propeller measured with a maximum resolution of 1 % of the mean thrust;

    • Propeller rotation speed, measured with a resolution of maximum 0.1% of the setpoint.;

    • Propeller shaft power;

    • Sufficient repeat measurements should be conducted to quantify errorbars in the delivered data.

  • JTI-CS2-2020-CFP11-REG-01-20

    ESSENTIAL TEST MATRIX

    # FLAP Alpha Thrust Speed

    m/s

    Flap

    gap/Overlap

    Wing/propeller

    position

    Propeller

    diameters

    1 0° From -2

    to stall

    0 (no

    propellers,

    no

    nacelles)

    60 Nominal N/A N/A

    2 15° From -2

    to stall

    0 (no

    propellers,

    no

    nacelles)

    60 Nominal N/A N/A

    PROPOSED TEST MATRIX: MANDATORY PART

    \r

    nacelles)

    3 30° From -2

    to stall

    0 (no

    propellers,

    no

    nacelles)

    60 Nominal N/A N/A

    4 0° From -2

    to stall

    T1, T2, T3 60 Nominal Nominal Nominal

    5 15° From -2

    to stall

    T1, T2, T3 60 Nominal Nominal Nominal

    6 30° From -2

    to stall

    T1, T2, T3 60 Nominal Nominal Nominal

    7 30° From -2

    to stall

    T2 40 Nominal Nominal Nominal

    8 30° From -2

    to stall

    T2 40 Nominal Nominal 2

    additional

    diameters

  • JTI-CS2-2020-CFP11-REG-01-20

    ADVANTAGEOUS TEST MATRIX

    A1 15° From -2

    to stall

    T2 60 Nominal 4 positions Nominal

    PROPOSED TEST MATRIX: OPTIONAL PART

    ESSENTIAL TEST MATRIX

    # FLAP Alpha Thrust Speed

    m/s

    Flap

    gap/Overlap

    Wing/propeller

    position

    Propeller

    diameters

    \r

    to stall

    A2 30° From -2

    to stall

    T2 60 Nominal 4 positions Nominal

    A3 15° From -2

    to stall

    T2 60 Gap/overlap

    sensitivity

    Nominal Nominal

    A4 30° From -2

    to stall

    T2 60 Gap/overlap

    sensitivity

    Nominal Nominal

    A5 15° From -2

    to stall

    T2 60 Nominal Nominal 2

    additional

    diameters

  • JTI-CS2-2020-CFP11-REG-01-20

    Tasks description:

    WP1: Management

    The applicant has to set-up all classical project management structure and will be required

    to organize periodic meetings (also by TELECON) with topic manager for project monitoring.

    WP 2: Test set-up and test matrix

    • The following parameters have to be addressed:Two free stream speed

    \r

    – Two free stream speed

    – Three propeller thrust levels test

    – Four propeller/wing relative position

    – Three propeller diameters

    – Two flap settings (with possible gap/overlap experimental optimization at least for one single propeller power setting)

    – A drag increase device for landing configuration

    – Angle of attack up to stall plus 4° degrees

    • To evaluate propeller installation effects, in addition to propeller-on tests, tests have to

    be performed also with propeller-off configuration and nacelle off configuration (only

    wing, that is, without nacelle and without propellers).

  • JTI-CS2-2020-CFP11-REG-01-20

    Tasks description:

    WP 3: Wind tunnel model design and manufacturing

    • The applicant will be responsible to design and manufacture the model and provide all

    required test instrumentation. The test article should have a chord not lower than about

    0,8 meter (about 1 to 2,5 scale). Different scale model could be proposed depending on

    budget requirements.

    \r

    • The following requirements are expected to be satisfied:

    – Propeller blade pitch (fixed pitch) set with an accuracy of 0.05 degree

    – Surface roughness between 0.3 and 0.4 mu meter

    – Angle of attack of the model within 0.02 degree

    WP 4: Wind tunnel test performance

    • The applicant will be responsible for test execution and to provide test engineering.

  • JTI-CS2-2020-CFP11-REG-01-20

    Tasks description:

    WP 5: Wind tunnel test data-analysis

    • The applicant will be responsible of test data analysis. Raw data processing and wind

    tunnel correction compliance with wind tunnel expertise have to be provided.

    • The applicant has also to provide forces and moment acting on the wing central part

    \r

    • The applicant has also to provide forces and moment acting on the wing central part

    without propeller forces.

    • Therefore the following separated data-set have to be provided for each test conditions:

    – Propeller forces, moment and power

    – Central wing forces and moment

    – Flap moment and forces (only for deflected flap configuration).

  • JTI-CS2-2020-CFP11-REG-01-20

    Major Deliverables:

    Milestones (when appropriate)

    Ref. No. Title - Description Type* Due Date

    M1 (WP2) Experimental set-up definition R T0+6

    M2 (WP3) Test article design R T0+9

    M3 (WP3) Test article manufacturing H T0+18

    Performance of wind tunnel tests

    \r

    M4 (WP4) Performance of wind tunnel tests D T0+20

    M5 (WP5) Test report R T0+24

  • JTI-CS2-2020-CFP11-REG-01-20

    Milestones:

    Deliverables

    Ref. No. Title - Description Type* Due Date

    Del 1.1 Technical Progress report R T0+12

    Del 1.2 Final Technical Progress R T024

    Del 2.1 Experimental set-up definition R T0+6

    \r

    Del 2.2 Wind tunnel test matrix and test requirements R T0+6

    Del 3.1 Test article design R, D T0+9

    Del 3.2 Test article manufacturing H T0+18

    Del 4.1 Preliminary Test report (raw data) R, D T0+20

    Del 5.1 Final Test report (corrected data) R, D T0+24

  • JTI-CS2-2020-CFP11-REG-01-20

    Special Skills:

    • Essential:

    – Managing capabilities for European research projects.

    – Consolidated experience in wind tunnel test technical management.

    – Knowledge of wind tunnel test measurement techniques.

    – Experience in Wind tunnel test activities, data analysis and reporting.

    \r

    – Experience in Wind tunnel test activities, data analysis and reporting.

    • Advantageous:

    – Past expertise in propeller wind tunnel test

    – Expertise in PIV/PSP measurement techniques

    Indicative Funding Topic Value: 800 K€

    Duration of the action: 24 Months

    Type of Agreement: Implementation Agreement

  • Title

    Any questions?

    [email protected]

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    [email protected]

    Innovation Takes Off

    Last deadline to submit your questions:

    13 March 2020, 17:00 (Brussels time)

  • Thank You

    \r

    Disclaimer

    The content of this presentation is not legally binding. Any updated version will be regularly advertised on the website of the Clean Sky 2 JU.

  • Thank you for listening

    Stay updated on www.cleansky.eu

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