Advantech Industrial IoT

IIoT Infrastructure

Peter Bayes

Channel Sales Manager

Cincinnati

Advantech's Mission Enabling an Intelligent Planet Partnering for Smart City & IoT Solutions

2

4

15

21

Manufacturing Sites

Logistics Center

Repair Centers

Countries

Trends

The potential is huge

What is IoT or Industrial IoT?

Internet of Things or IoT is the internetworking of physical devices, embedded with electronics, software, sensors, actuators, and network connectivity that enable these objects to collect and exchange data. The IoT allows objects to be sensed and/or controlled remotely across existing network infrastructure, creating opportunities for more direct integration of the physical world into computer-based systems, and resulting in improved efficiency, accuracy and economic benefit.

Electrical

Energy

Electronic and

IT Systems

What is Industry 4.0?

Water and Steam

Power

Cyber-Physical

2.0 1.0

Progression of

Industry 4.0

Production Optimization

Quality Control

Machine

Automation

Equipment Connectivity

Data Acquisition

Process Visualization

Big Data Analysis

Predictive Maintenance

Business Model

Revolution

ERP/MES Integration

https://www.youtube.com/watch?v=Jg_ImlwISbA&feature=youtu.be

Device Layer, Sensors, Data Acquisition

Control Layer PAC,PC-based, RTU

Network Communication Layer Ethernet Protocols, Wireless, Serial

Computing & Information Layer SCADA, MES/ERP, Cloud Services, Servers, Storage

Visualization Layer Thin Client Browsers, SCADA Nodes, Panel PCs

Network Computing Layer UNO

Industrial IoT Layers

Industrial PC

Motion Drive

Machine Vision

HMI

Robots

Factory Hub

Smart Sensor

Data Center

Smart Manufacturing with IIoT Applications

PLC

Factory Server

Where’s the Value in Smart Manufacturing?

Production equipment can contact maintenance for repairs before production slow down or

equipment failures

Work in process inspections and real time feedback to prevent process variations and out

of control production

Real-time production monitoring to help management optimize plant production and

capacity issues

Equipment data provides energy usage information to help decrease utility bills and alert to

high machine problems related to high energy draws

Monitor machine uptimes/downtimes and whose responsibility means evolutionary

designs

Monitor access to Individual machines, processes, work cells, etc.

Device Layer: I/O & Data Acquisition

Remote I/O

Serial Based

Ethernet Based

Wireless I/O

Analog / Digital / Relay IO

Remote Data Acquisition

Alarming

Water/Waste Water

Environmental

Security/Entry Systems

Attractive Analog point cost

Value • Inexpensive I/O easily added

• Reduced Installation costs

• Communications

ADAM-60XX – Standalone or network I/O controller

– Supports Peer to Peer communication

– Program with up to 16 simple logic rules

Graphic Condition Logic - GCL

– Editable HTML5 / Java Script Web Page

Control Layer: PAC, PC-based, RTU

Graphic Condition Logic

Value • Flexibility

• Inexpensive I/O and control

• Reduced Installation and maintenance costs

• Communications

ADAM-3600 RTU Onboard I/O - 8AI, 8DI, 4DO

LAN, USB, Serial connectivity

Supports wireless connectivity

Multiple Protocols including

Modbus, DNP3, REST

HTML 5 web server

Control Layer: PAC, PC-based, RTU

Value to the Process • Expandable

• Small minimal panel space

• Inexpensive I/O easily added

• Open to any connection

• Aggregating into Wonderware / Excel/ Cloud

Water &

Waste Water

Building

Energy Manage

Power

Generator

Renewable

Energy

Wireless Device Servers

Wise I/O

B+B Wizard I/O

Cellular modems

Network Communication Layer: Ethernet Switches, Device Servers,

Wireless

Value • Industrial design means reduce maintenance

• Wired and Wireless

• Managed and Unmanaged

• Remote locations and machines

• Reduced installation costs

Managed Ethernet Switch -Full L2 Managed functions -Wide Temp range offering (-40~75 Degree)

PoE & PoE+ Ethernet Switch and SFP Accessory -PoE/PoE+ complaint (15.4W&30W) -24Vdc Power-Input

Serial Device Servers & Wireless Access Points - Serial/Modbus to LAN/Wi-Fi for legacy devices

Unmanaged Switch & Media Converter -Compact & Plug and Play -Wide Temp range offering (-40~75 Degree)

EKI-1524 EKI-1522

Industrial IoT Network Communication Layer: Ethernet Switches, Device Servers

UNO Series - Embedded Box PC

Industrial, Fanless, Solid State design

Extended temp ranges

24V DC

Multiple Serial, USB, LAN

Data Concentrator, Data Collector

Monitoring of large portable Batteries the

size of transport container

Automation Controller

Remote Monitoring

Network Computing Layer : UNO

• Treat it like a PLC- No fans

• Reduced maintenance costs

• Cost effective buy what you need

• What application software ?

Value of an Embedded PC

Applications

iDoor Modules for Expandibility

– Digital I/O

– Isolated Serial Communication

– Wifi, GSM, GPS, Bluetooth

– LAN, PoE

– FieldBus Communication

– Storage/CFast modules

Compatibility – UNO Embedded PCs

– TPC Panel Computers

– APAX Controllers

Value – Field installable

– Reduces startup costs

– Maintain same computer

– Reduce spare parts and training cost

Industrial IoT Network Computing Layer : UNO

Value Series TPC-xx51 PPC-3xxx

Wide Screen series

FPM series

“True Flat” Series -T

Vertical Application Series

Fan/Fanless 16:9/4:3 Atom/i3,i5,i7 IP 65/66 -20 to 60C

Visualization Layer: Panel PCs

Value • Real Time Visualization

• Real Time response to quality

• Low Maintenance costs- Reliability

• Selection matches requirement65/66

Flat Panel Monitors Flat Panel Monitors w/LED backlights

4:3 and 16:9

Resistive and Pcap touch screens

15” C1D2 (SS) – FPM-8151H

18

FPM-3000G Series Wide Operating Temp

FPM-5000G Series Industrial Grade Monitor & DP port selection

FPM-2000G Series Entry level Best Choice

FPM-7000T Series True-flat FPM IP66 upgrade

Visualization Layer: Flat Panel Monitors

Value • Selection

• Match the application

• Industrial frameless or Panel Mount

• Low Maintenance costs- Reliability

• Selection matches requirement65/66

Shop-floor KPI Kanban Multi-platform Report

E-Mail Notification

Mobile Message

Alert Notification

Real-time Production Info

Real-time Efficiency Report

Time of SMED KPI Management Report

Demand and Supply Info

Quality Control

Error Code

Visualization Layer: Real-time & Process Data

Industrial Computer Chassis 4U, 2U, Shoebox chassis

Custom assemblies Industrial Motherboard

and Single Board Systems

Flight Simulators

Semiconductor

Water Waste Water Treatment

Automotive Test Stands

Computing and Information Layer

Value • Reduce cost buy only what you need

• Match the requirements

• Custom build servers and IPC

• Tested and approved unit

System Form-factor Slot SBC System Motherboard System

1U Rack-mount System

2U Rack-mount System

4U Rack-mount System

2 Expansion Slots

5 Expansion Slots

13 Expansion Slots

1 Expansion Slots

3 Expansion Slots

7 Expansion Slots

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Computing and Information Layer

Industrial Grade Server Systems Long Life Cycle boards

0 – 60C Temperature range boards

PCIe Expansion

RAID systems

Xeon CPUs

Hot Swap DPS

Applications Host SCADA/HMI S/W

Vision System Server

Factory Floor Server

Computing and Information Layer

Value • Reduce cost buy only what you need

• Custom build servers

• Load SW and use Third Party Hardware

• Tested and approved unit

Item Advantech Commercial Advantech’s Benefit

Environment Temperature

0~40°C 10~35°C

1. Wider ambient temperature validation to make sure reliability under hash environment.

2. To reduce system shut down or unstable caused by higher ambient temperature.

Vibration 1G 0.25~0.5G Strict vibration test to make Advantech IPC durable and prevent from component dropped when the IPC is used in higher shock environment, likes factory automation.

Legacy I/O support

Yes No Customer is able to install existing legacy I/O card with s/w on Advantech new IPC platform to prevent from re-investment on new I/O cards.

Technical support High Medium to Low Professional AE to help customer resolve technical problems for shortening customer’s development schedule..

Longevity 5~7 years 2~3 years 1. Eliminate system upgrade every year 2. Low Total Cost of Ownership, including system certification cost and customer RMA service material preparation

Revision Control Yes No 1. Reduce product validation during product life cycle 2. Avoid compatibility issue happened by engineer changes.

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Computing and Information Layer- Industrial

Wonderware/Cloud

• Open Interface for Cloud Dashboard

Monitoring & Big Data Analysis

• Precaution Alarm for Equipment

Preventive Maintenance

• Monitor all fieldbus-connected motion

device states

Unified Data Tag of Communication Comprehensive Data Acquisition Multiple Protocols Transfer

WebAccess/APP

• PLC Profile

• Data Monitoring

• Distributed I/O data

System

Computing

System

Computing

(Option)

(Option)

Fieldbus

PLC

Fieldbus

Distributed I/O

Fieldbus

PLC

System

Computing Fieldbus

PLC

Servo Motor

IIot Architecture Overview with Insource Solutions

IIot Architecture Overview with Insource

Historian

Levels 1 to 4

EKI Switches Redundant Ring Managed

PLC Remote I/O PROFINET – GE, Siemens Ethernet/IP – Rockwell Modbus - All

PLC ADAM-6100 APAX

Server Room Plant Floor

Thin Client- ACP

FPM Monitors

EKI Switches Unmanaged

WebOP Local interface

Historian

Video Wall

Single Display Or

Multi Display

InTouch or Runtime UNO Computers

Medium 5K-20K I/O

Large > 20K I/O

Small 1-5K I/O

Terminal Server(s)

TPC and PPC 15”, 17” & WS

Galaxy Repository (GR)

Archestra Object Server(s) (AOS)

InTouch ME

InTouch Runtime or InTouch ME

Web Portal

InTouch Runtime TSE No software installed Application Server Historian Server Information Server

PLC ADAM-6100 APAX

Successful IIot Implementation

Questions?

Asia-Pacific 2012 Standalone Boards

World Market Share Industrial PCs Estimates for IPCs, 2014 $ Revenue

Supplier

Advantech

Siemens

Beckhoff

Kontron

American Industrial Systems

Other Suppliers

Ranking

1

2

3

4

5

Advantech IPC WW Market Share

%

29.0%

9.0%

6.0%

5.5%

4.5%

46.0%

29%