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INSTALLATION AII 50430 INSTRUCTIONS BACKUP SENSORS … · AII 50430 (1309) 08V67-TP6-1B00-90 1 of...

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Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430 (1309) 1 of 19 08V67-TP6-1B00-90 AII 50430 BACKUP SENSORS 2014 CROSSTOUR SEP 2013 PARTS LIST Backup Sensor Attachment Kit P/N 08V67-TP6-100B Control unit Buzzer Switch Main harness Subharness Control unit bracket 6 Aluminum tapes 12 Wire ties Fuse label 2 Wire ties with clip Switch bracket Small wire tie Urethane tape
Transcript
Page 1: INSTALLATION AII 50430 INSTRUCTIONS BACKUP SENSORS … · AII 50430 (1309) 08V67-TP6-1B00-90 1 of 19 AII 50430 BACKUP SENSORS. 2014 CROSSTOUR SEP 2013. PARTS LIST Backup Sensor Attachment

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2013 American Honda Motor Co., Inc. – All Rights Re

AII 50430

BACKUP SENSORS

served. AII 50430 (1309

2014 CROSSTOUR

) 0

Issue Date

SEP 2013

PARTS LIST

Backup Sensor Attachment KitP/N 08V67-TP6-100B

Control unit

Buzzer

Switch

Main harness

Subharness

Control unit bracket

6 Aluminum tapes

12 Wire ties

Fuse label

2 Wire ties with clip

Switch bracket

Small wire tie

Urethane tape

1 of 198V67-TP6-1B00-90

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2 Sensor clips (black)

Left center clip (gray)

Right center clip (yellow)

Washer bolt

Accessory User’s Information Manual

2 of 19 AII 50430

Backup Sensor KitNOTE: Refer to Parts Information Bulletin (PIB) for the proper color sensors.

2 Corner sensors

(white)

Left center sensor

(blue)

Right center sensor

YELLOW DOT LABEL

(blue)

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Ratchet

10 mm Socket

Isopropyl alcohol

Shop towel

Pushpin

Drill

3 mm Drill bit

24 mm and 26 mm Hole saws

Ruler

Diagonal cutters

Blanket

Eye protection (face shield, safety goggles, etc.)

10 mm Combination wrench

File

Scissors

The following tools are available through the Honda Tool and Equipment Program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search”. Or, call 888-424-6857.

• Trim Tool Set (T/N SOJATP2014)

• Plastic Trim Tool (T/N SILTRIMTL10)

Illustration of the Backup Sensors on the Vehicle

QB52401AK

2 A FUSE

BUZZER

CORNER SENSOR

RIGHT CENTER SENSOR

LEFT CENTER SENSOR

SWITCH

SUBHARNESS

MAIN HARNESS

CORNER SENSOR

CONTROL UNIT

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

INSTALLATION

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

NOTE: Install the backup sensor first when both the backup sensor and the trailer hitch are to be mounted on the vehicle.

1. Make sure you have the anti-theft codes for the audio and navigation system (if equipped), then write down the radio station presets.

2. Disconnect the negative cable from the battery.

Removing the Vehicle Parts

3. If equipped, remove the rear shelf.

940332AR REAR SHELF(if equipped)

(1309) 3 of 19

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4. Remove the rear cargo floor lid, left cargo floor lid, and right cargo floor lid.

940306AR REAR CARGO FLOOR LID

RIGHT CARGO FLOOR LID

LEFT CARGO FLOOR LID

5. Using a plastic trim tool, pry open the screw cover. Remove the tie down hook (one screw). Remove the other tie down hook the same way.

940307AR

2 TIE DOWN HOOKS

SCREW COVER(Pry open.)

PLASTIC TRIM TOOL

4 of 19 AII 50430

6. Fold down the rear seat-backs. Remove the front cargo floor lid (three clips).

940308AR

3 CLIPS

FRONT CARGO FLOOR LID

REAR SEAT-BACKS

7. Remove the cargo box.

940309AR

CARGO BOX

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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8. Pry open the bolt cover, and remove the right cargo tray bolt.

932638AS RIGHT CARGO TRAY

BOLT COVER(Pry open.)

PLASTIC TRIM TOOL

RIGHT CARGO TRAY BOLT

9. Remove the right cargo tray (two clips).

932639AS

2 CLIPS

RIGHT CARGO TRAY

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

10. Pull away the weatherstrip in the area shown. Remove the rear trim panel (two push clips, four clips, and four tabs).

940312AR

4 CLIPS

REAR TRIM PANEL

WEATHERSTRIP

2 PUSH CLIPS

4 TABS

11. Fold up the rear seat-backs. Remove the rear seat cushion bolt(s).

932649AS

REAR SEAT CUSHION

REAR SEAT CUSHION BOLT

REAR SEAT CUSHION BOLT (if equipped)

REAR SEAT-

(1309) 5 of 19

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12. Pull out on the two knobs to release the two hooks, and remove the rear seat cushion.

QB90602AHREAR SEAT CUSHION

2 KNOBS(Pull out.)

2 HOOKS

13. Remove the right rear seat side bolster (one bolt and two hooks).

932635BS

RIGHT REAR SEAT SIDE BOLSTER

2 HOOKS

BOLT

6 of 19 AII 50430

14. Fold down the right rear seat-back. Remove the clip from the right rear side liner.

932636BS

CLIP

RIGHT REAR SIDE LINER

RIGHT REAR SEAT-BACK

15. Remove the right cover (three clips and four tabs).

932637AS RIGHT COVER

3 CLIPS

2 TABS

2 TABS

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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16. Using a plastic trim tool, remove the tie down hook cover. Remove the tie down hook (one bolt).

932640BS

TIE DOWN HOOK COVER

PLASTIC TRIM TOOL

TIE DOWN HOOK

BOLT

RIGHT REAR SIDE LINER

17. Using a plastic trim tool, remove the right side liner plastic cover. Remove the two screws under the cover.

932641BS

RIGHT SIDE LINER PLASTIC COVER

2 SCREWS

PLASTIC TRIM TOOL

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

18. Pull away the weatherstrip around the right rear side liner. Remove the six clips and unplug the vehicle connector, then pull the right rear side liner out of the way.

932642AS

RIGHT REAR SIDE LINER(Pull out.)

4 CLIPS2 CLIPS

VEHICLE CONNECTOR

WEATHERSTRIP

19. Pull away the weatherstrip and door seal from around the right rear quarter pillar lining. Remove the right rear quarter pillar lining (one self-tapping screw and seven clips). Be careful not to crease the headliner.

932634AS

RIGHT REAR QUARTER PILLAR LINING

SELF-TAPPING SCREW

7 CLIPS

DOOR SEAL

WEATHERSTRIP

HEADLINER

(1309) 7 of 19

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20. Remove the rear bumper:

• Remove the four bolt covers, four bolts, and two clips.

QB52501AK

2 CLIPS

REAR BUMPER

4 BOLTS

4 BOLT COVERS

• On each side, remove the four self-tapping screws at the fenderwell.

QB52502AK

REAR BUMPER

4 SELF-TAPPING SCREWS

8 of 19 AII 50430

• Under the rear bumper, remove the two clips and one self-tapping screw on each side.

QB52503AK

REAR BUMPER

2 CLIPS

SELF-TAPPING SCREW

• With the help of an assistant, remove the rear bumper. Place the rear bumper on a blanket to prevent damage.

QB52504AK

REAR BUMPER

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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Installing the Control Unit

21. Install the control unit bracket to the control unit.

QB52505AK

CONTROL UNIT

CONTROL UNIT BRACKET

Label side up.

22. Install the control unit to the vehicle panel with washer bolt.

QB52506AK

VEHICLE PANEL

CONTROL UNIT WASHER

BOLT

Lock.

VEHICLE PANEL

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

23. Using isopropyl alcohol on a shop towel, clean the area where the fuse label will attach. Attach the fuse label to the fuse case on the main harness.

6216030B

FUSE LABEL(2 A REAR SENSOR)

MAIN HARNESS

FUSE CASE(Clean.)

24. Plug the main harness 8-pin connector to the vehicle 8-pin connector.

QB52801BK

VEHICLE 8-PIN CONNECTOR

CONTROL UNIT

MAIN HARNESS MAIN HARNESS 8-PIN CONNECTOR

TAPE(Remove.)

(1309) 9 of 19

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25. Plug the main harness 14-pin connector into the control unit as shown.

QB52802AKMAIN HARNESS 14-PIN CONNECTOR

MAIN HARNESSCONTROL

UNIT

26. Using three wire ties, secure the main harness to the vehicle harness.

QB52803AK

VEHICLE HARNESS

3 WIRE TIESMAIN HARNESS

10 of 19 AII 50430

27. Using two wire ties, secure the main harness to the holes of the vehicle panel.

QB52804AK

MAIN HARNESS WIRE TIE

MAIN HARNESS

ALUMINUM TAPE

VEHICLE PANELVEHICLE PANEL(Clean with isopropyl alcohol.)

WIRE TIE

ALUMINUM TAPE

28. Using isopropyl alcohol on a shop towel, clean the area where the aluminum tape will attach. Using one aluminum tape, secure the main harness to the vehicle panel.

29. Using isopropyl alcohol on a shop towel, clean the area where the aluminum tape will attach. Using one aluminum tape, secure the main harness to the vehicle panel.

QB52805BK

MAIN HARNESS 2-PIN CONNECTOR

VEHICLE HARNESS WIRE TIE ALUMINUM TAPE

VEHICLE PANEL

30. Using one wire tie, secure the main harness to the vehicle harness.

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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31. Using isopropyl alcohol on a shop towel, clean the area where the buzzer will attach. Attach the buzzer to the vehicle panel in the area shown.

QB53001AK

VEHICLE PANEL(Clean with isopropyl alcohol.)

BUZZER

ADHESIVE BACKING(Remove.)

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

32. Using scissors, cut one urethane tape as shown. Wrap the cut piece of urethane tape to the buzzer 2-pin connector.

QB53002AK

MAIN HARNESS 2-PIN CONNECTOR BUZZER

URETHANE TAPE(Cut into 3 pieces.) BUZZER 2-PIN

CONNECTOR

BUZZER 2-PIN CONNECTOR

33. Plug the buzzer 2-pin connector into the main harness 2-pin connector.

34. Bundle up the excess buzzer harness and secure the buzzer harness and 2-pin connectors to the vehicle harness with one wire tie.

QB53003AK

WIRE TIEVEHICLE HARNESS

WIRE TIE

MAIN HARNESS

BUZZER 2-PIN CONNECTOR

BUZZER HARNESS(Bundle up.)

35. Secure the buzzer harness to the vehicle harness with one wire tie.

(1309) 11 of 19

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36. Outside the vehicle, remove and discard the vehicle grommet.

QB53004AK

VEHICLE PANEL

VEHICLE GROMMET(Discard.)

37. Remove the dummy connector from the main harness 4-pin connector.

QB53005AK

MAIN HARNESS 4-PIN CONNECTOR

DUMMY CONNECTOR

MAIN HARNESS

12 of 19 AII 50430

38. Route the main harness through the hole in the order shown. Set the main harness grommet into the vehicle panel.

NOTE:

• Install the main harness by holding the grommet.

• Make sure to check that the grommet is secured properly.

QB53006AK

MAIN HARNESS 4-PIN CONNECTOR 1

MAIN HARNESS 8-PIN CONNECTOR 2 OUTSIDE HOLE

GROMMET

MAIN HARNESS

39. Secure the main harness to the vehicle harness with one wire tie.

QB60101AK

MAIN HARNESS

WIRE TIE

VEHICLE HARNESS

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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40. Reinstall the dummy connector to the main harness 4-pin connector.

QB60102AK

DUMMY CONNECTOR(reused)

MAIN HARNESS 4-PIN CONNECTOR

41. Outside the vehicle, attach the main harness clip into the hole in the vehicle panel.

QB60103AK

WIRE TIE WITH CLIP

MAIN HARNESS 4-PIN CONNECTOR

MAIN HARNESS HOLE

MAIN HARNESS CLIP

WIRE TIE

MAIN HARNESS

VEHICLE PANELBUMPER

BEAM

42. Secure the main harness 4-pin connector to the main harness with one wire tie with clip.

43. Secure the main harness to the hole of the bumper beam with one wire tie.

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

Installing the Switch

44. Locate and mark the right rear side liner at the location shown. Using a pushpin, pierce the right rear side liner at the measurement shown.

932617BS

RIB

22 mm (0.9 in.)

RIB

RIGHT REAR SIDE LINER

PUSHPIN

45. While wearing eye protection, drill the right rear side liner at the pierced mark. First drill with a 3 mm drill bit, and finish with a 26 mm hole saw. Remove any burrs.NOTE: The switch cannot be installed properly because of clearance between the switch and the right rear side liner if the burrs are not removed thoroughly.

932618AS

26 mm HOLE SAW

3 mm DRILL BIT

DRILL

PIERCED MARK

RIGHT REAR SIDE LINER

(1309) 13 of 19

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46. Insert the switch into the drilled hole, and install the switch bracket to the switch in the direction shown.

932619AS

SWITCH

SWITCH BRACKET

SMALL WIRE TIE

SWITCH BRACKET

SWITCH

SIDE VIEW

HOLE

DRILLED HOLE

HOLESMALL WIRE TIE

FRONT VIEW

RIGHT REAR SIDE LINER

RIGHT REAR SIDE LINER

47. Using one small wire tie, secure the switch bracket to the switch.NOTE: Push the switch bracket against the right rear side liner, and secure them by one small wire tie. Otherwise, the switch cannot be installed properly because it may cause clearance between the switch and the right rear side liner.

14 of 19 AII 50430

48. Plug the main harness 3-pin connector into the switch.

932620AS

SWITCHMAIN HARNESS 3-PIN CONNECTOR

RIGHT REAR SIDE LINER

49. Reinstall the right rear quarter pillar lining, before reinstalling the right rear side liner. Be careful not to bump the switch during installation.

932621AS SWITCH(Do not bump against the metal panel.)

RIGHT REAR SIDE LINER

RIGHT REAR QUARTER PILLAR LINING

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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Installing the Sensors

50. Mark the inside of the rear bumper:

• Locate the four scribe marks on the inside of the bumper at the center and on each side.

• Using a pushpin, pierce the rear bumper at the top and center of the four marks.

NOTE:

• There are several markings on the inside of the rear bumper. Before piercing the rear bumper, verify you have the correct locations.

• Make sure to pierce the scribe marks perpendicularly to the rear bumper.

QB60104AK

8 MARKS

REAR BUMPER

4 SCRIBE MARKS PUSHPIN

REAR BUMPER

PUSHPIN(Pierce perpendicularly.)

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

51. While wearing eye protection, drill the eight pierced marks with a 3 mm drill bit from the outside of the rear bumper. NOTE: Make sure to drill perpendicularly to the rear bumper.

QB60105AK

8 HOLES

DRILL

REAR BUMPER

DRILL(Drill perpendicularly.)

REAR BUMPER

8 HOLES

3 mm DRILL BIT

(1309) 15 of 19

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52. While wearing eye protection and drilling from outside of the rear bumper, enlarge the two lower 3 mm outer holes to 24 mm using a 24 mm hole saw. NOTE: Make sure to drill perpendicularly to the rear bumper. Remove any burrs.

QB60106AKDRILL

REAR BUMPER

DRILL(Drill perpendicularly.)

REAR BUMPER

2 OUTER LOWER HOLES

24 mm HOLE SAW

OUTER LOWER HOLE

OUTER LOWER HOLE

24 mm24 mm

16 of 19 AII 50430

53. While wearing eye protection and drilling from outside of the rear bumper, enlarge the two lower 3 mm inner holes to 26 mm using a 26 mm hole saw. NOTE: Make sure to drill perpendicularly to the rear bumper. Remove any burrs.

QB60107AKDRILL

REAR BUMPER

DRILL(Drill perpendicularly.)

REAR BUMPER

2 INNER LOWER HOLES

26 mm HOLE SAW

INNER LOWER HOLE

26 mm

24 mm HOLE

24 mm HOLE

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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54. Insert the corner sensor (white) and left center sensor (blue) to the rear bumper.

QB60108AK

REAR BUMPER

LEFT CENTER CLIP (gray)

LEFT CENTER SENSOR (blue)

SENSOR CLIP (black)

CORNER SENSOR (white)

LEFT CENTER SENSOR (blue)

CORNER SENSOR (white)

55. Secure the corner sensor (white) and left center sensor (blue) with sensor clip (black) and left center clip (gray) as shown.

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

56. Insert the corner sensor (white) and right center sensor (blue) to the rear bumper.NOTE: The right center sensor (blue) has the yellow dot label.

QB60109AK

REAR BUMPER

RIGHT CENTER CLIP (yellow)

RIGHT CENTER SENSOR (blue)

SENSOR CLIP (black)

CORNER SENSOR (white)

CORNER SENSOR (white)

RIGHT CENTER SENSOR (blue)

YELLOW DOTLABEL

57. Secure the corner sensor (white) and right center sensor (blue) with sensor clip (black) and right center clip (yellow) as shown.

58. Plug four subharness 2-pin connectors into the right center sensor (blue), left center sensor (blue), and two corner sensors (white).

QB60401AK

RIGHT CENTER SENSOR (blue)

CORNER SENSOR (white)

LEFT CENTER SENSOR (blue)

CORNER SENSOR (white)

REAR BUMPERSUBHARNESS

4 SUBHARNESS 2-PIN CONNECTORS

(1309) 17 of 19

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59. Secure the subharness into two center clips at two green tapes with the two wire ties.

QB60402AK

GREEN TAPEWIRE TIE

REAR BUMPER

LEFT CENTER CLIP (gray)

GREEN TAPE

WIRE TIE

RIGHT CENTER CLIP (yellow)

SUBHARNESS

60. Secure the subharness 8-pin connector into the right corner sensor clip at green tape with one wire tie with clip.

QB60403AK

WIRE TIE WITH CLIP

GREEN TAPE

RIGHT CORNER SENSOR CLIP (black)

SUBHARNESS 8-PIN CONNECTOR

REAR BUMPER

18 of 19 AII 50430

61. Using isopropyl alcohol on a shop towel, clean the areas where the aluminum tapes will attach. Secure the subharness to the rear bumper with four aluminum tapes.

QB60404AK

REAR BUMPER

SUBHARNESS

Align.

ALUMINUM TAPE

SUBHARNESS 4 ALUMINUM TAPES

REAR BUMPER

62. With the help of an assistant, bring the rear bumper to the vehicle, and plug the main harness 8-pin connector into the subharness 8-pin connector. Reinstall the rear bumper.

QB60405AK

REAR BUMPER

SUBHARNESS 8-PIN CONNECTOR

MAIN HARNESS 8-PIN CONNECTOR

(1309) © 2013 American Honda Motor Co., Inc. – All Rights Reserved.

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63. Check that all wire harnesses are routed properly and all connectors are plugged in.

64. Reinstall all removed parts.

65. Reconnect the negative cable to the battery.

66. Enter the anti-theft codes for the radio and navigation systems, then enter the customer’s radio presets.

67. Reset the clock.

68. Check that the backup sensors work properly as described in the Accessory User’s Information Manual supplied with the backup sensor attachment kit.

BUZZER VOLUME CONTROL

Original setting of the volume control knob on the control unit is turned maximum volume. After confirming the operation check, turn the volume control knob to the appropriate volume. NOTE: Make sure not to excessively turn to adjust or it may damage the control unit.

932647AS

CONTROL UNIT

VOLUME CONTROL KNOB Volume up

Volume down

© 2013 American Honda Motor Co., Inc. – All Rights Reserved. AII 50430

(1309) 19 of 19

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