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Integrated Solutions for Process Plants
Integrated Solutions for Process Plants
Business Units – ADDRESSES
ERECTION AND MAINTENANCE UNIT
Rodovia do Papel km19 Distrito Industrial – Telêmaco Borba – PRZip Code 84 269-090Phone +55 (42) 3273-2577Fax +55 (42) 3273-4196
HEADQUARTER, ENGINEERING
AND MANUFACTURING UNITS
Humberto Zanato, 10 Pinheirinho – Curitiba - PRZip Code 81 870-250Phone +55 (41) 3616-3616Fax +55 (41) 3616-3617
A1 Engenharia
Pulp and Paper, Oil & Gas, Chemical, Energy, Automotive, Infrastructure
A1 Fabricação
2000
Infrastructure:
� 1.100m² office� Servers� 90 workstations� PDMS, Caesar, Tekla,
Strap, Inventor e SolidWorks
� 3.000m² manufacturingspace
� Welding� Cutting� Pressing� Rolling� Blasting and Painting
Project Management
Basic and DetailedEngineering:� Process� Mechanical� Civil� Electrical, Intrumentation
and Automation
� Steel Structures� Piping and Electrical
Supports� Piping spools� Ducts� Tanks
Business Units – PRODUCTS & SERVICES
A1 Montagem
� Mechanical, Electrical andInstrumentation Erection
� Mechanical, Electrical andInstrumentation Maintenance
� 1.200 m² site � MADAL Crane 30 ton,
Muncks 16 e 4 ton.� Bus and Van� Welding Machines and
Assembly tools
2004 1992 (acquisition in 2010)
Business Areas:
Established:
Services:
Engineering Unit Manufacturing Unit Erection & Maintenance Unit
Basic Engineering
Detailed Engineering Design
Erection and Engineering Site Support
Commissioning & Start Up Support
Manufacturing
Integrated Solutions for Process Plants
Location of A1’s MAJOR PROJECTS
CHILE
FRANCE
ANGOLA
Location of A1’s MainProjects
PROJECT MANAGEMENT SERVICES
PROJECT MANAGEMENT
PLANNING
SUPPLY CHAIN MANAGEMENT
ENGINEERING SITE SUPPORTING
EPC
COMMISSIONING & START UP SUPPORT
� ERP (Microsiga Protheus) – Economic and Financial Management System� A1DOC – Document Management System� A1MAT – Materials Library System� Intranet’s A1 Tools – Project Management
BASIC AND DETAILED ENGINEERING DESIGN
ENGINEERING - Services Provided
PROCESS
� Basic ProcessEngineering
� Feasibility Studies
� Process & UtilityFlowchart
� Materials Specification
� Mass & Energy Balances
� Equipment & Instrument Process Data Sheets
� Mill Standards
MECHANICAL CIVIL ELECTRICAL, INSTRUM. & AUTOM.
� Structural Calculation for Pipes, Piping Supports & Tanks
� Piping Stress Analysis
� Pipelines and Piping Supports Detailing
� Equipment Data Sheets
� Materials Take Off
� Bill of Materials
� Building & EquipmentFoundation Projects
� Reinforced Concrete
� Steel StructureProjects
� Earthwork Projects
� Rain Water DrainageProjects
� Power & ControlProjects
� Lighting Project
� Grounding Projects
� Lightning ProtectionProjects
� Control System Projects
� Communication andTelecommunicationProjects
� Equipment & Instrument Data Sheets
0
20
40
60
80
100
120
0,3
0,9
1,5 2
2,4
2,8
4,1
5,7
5,9
Frequência (Hz)
Mas
s R
atio
ENGINEERING - Services Provided
Ram Stroke / Piping Stress AnalysisStructural Analysis (Finite Element)
ENGINERRING CALCULATIONS & ANALYSIS
Project: Revamp 35.000 U-2100 – Atmospheric and Vacuum Distillation Unit
Location: Araucaria – PR
Detailed Engineering Design for Mechanical and Piping
� 1700 pipelines
� 186 equipments
28 employees (60.000 hours)
PETROBRAS – A1
ENGINEERING - Previous Projects
PRESIDENTE GETÚLIO VARGAS REFINERY - REPAR
Petrobras Refinery
ELDORADO CELULOSE E PAPEL – PULP DRYING MACHINE
ENGINEERING - Previous Projects
Drying Machine & Baling Lines
Project: Eldorado – Drying Machine and Baling Lines
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical and Instrumentation
� 2000 pipelines
� 1204 motors
� 400 instruments
� 400 control loops
ELDORADO – ANDRITZ – A1
ELDORADO CELULOSE E PAPEL – COOKING & FIBER LINE
ENGINEERING - Previous Projects
Fiber Line
Project: Eldorado – Fiber Line
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping (PDMS), Civil, Electrical
and Instrumentation
� 1900 pipelines
� 194 motors
� 1200 instruments
� 700 control loops
ELDORADO – ANDRITZ – A1
FÍBRIA TRÊS LAGOAS – DRYING MACHINE & EVAPORATION PLANT
Evaporation Plant
Drying Machine
ENGINEERING - Previous Projects
Project: HORIZONTE – Fiber Line and Evaporation Plant
Location: Três Lagoas – MS
Detailed Engineering Design for Mechanical, Piping
(PDMS), Electrical and Instrumentation
� 890 pipelines
� 844 equipments
� 447 instruments
� 580 control loops
FÍBRIA - ANDRITZ – A1
FÍBRIA - METSO – A1
LWART LUBRIFICANTES – USED LUBE OIL RE-REFINING - GREENFIELD
ENGINEERING - Previous Projects
Project: H – Used Lube Oil Re-Refining - Greenfield
Location: Lençóis Paulistas - SP
Detailed Engineering Design for Process, Mechanical, Piping (PDMS),
Civil, Electrical and Instrumentation
� 1860 pipelines
� 170 motors
� 1800 instruments
� 840 control loops
LWART – A1
Used Lube Oil Re-Refining
CONSTRUCTION PROJECTS & MANUFACTURING (WORKSHOP)
STEEL STRUCTURES
PLATFORMS
WALKWAYS
STAIRS
GUARD RAILS
TANKS & PRESSURE VESSELS
DUCTS
PIPING SPOOLS
PIPING & ELECTRICAL SUPPORTS
CARBON & STAINLESS STEEL
MANUFACTURING - Services & Products Provided
� ERP (Microsiga Protheus) – Economic and Financial Management System� A1DOC – Document Management System� A1MAT – Library Materials System� A1PCP – Manufacturing Planning and Control System� TEKLA – Steel Structures 3D Modeling and detailing
STEEL STRUCTURES, STAIRS, PLATFORMS, WALKWAYS AND GUARD RAILS
MANUFACTURING - Services & Products
ELECTRICAL AND PIPING SUPPORTS
MANUFACTURING - Services & Products
DUCTS, TANKS AND PRESSURE VESSELS
MANUFACTURING - Services & Products
• PETROBRAS 700 tonREPAR , REDUC, REPLAN, SIX e P55
Client: Usiminas, Camargo Correia, EPC, Confab, Montcalm - Steel Structures
Platforms, Stairs and Guard Rail
• PEGUFORM 240 tonGreenfield – Atibaia SP
Client: TWZ - Steel Structures
Stairs and Guard Rail
• PETROQUÍMICASUAPE 200 tonGreenfield – CITEPE PE [in manufacturing]
Client: ODEBRECHT - Piping Supports
• GRUPO OHL 110 tonWalkways over Motorways
Cliente : IACON - Walkways, Guard Rails
• LLX 350 tonGreenfield – Sudeste Port [in manufacturing]
Client: TAIMWSER - Steel Structures, Platforms
Stairs and Guard Rail
• FÍBRIA 758 tonGreenfield – Horizonte Project
Client: VOITH - Piping Supports 88 ton
Client: MONTCALM - Piping Supports 435 ton
Client: METSO - Piping Supports, Steel
Structures, Platforms
Stairs and Guard Rail 235 ton
• ELDORADO 475 tonGreenfield – Eldorado Project [in manufacturing]
Client: ANDRITZ - Piping Supports,
Platforms 65 ton
Client: METSO - Piping Supports, Steel
Structures, Platforms,
Stairs and Guard Rail 410 ton
• RIGESA 180 tonRetrofit –Production Increase’s [in manufacturing]
Client: METSO - Steel Structures, Platforms
Stairs and Guard Rail
MANUFACTURING - Previous Projects
ERECTION & MAINTENANCE
ERECTION & MAINTENANCE - Services Provided
MECHANICAL ERECTION
ELECTRICAL & INSTRUMENTATION ASSEMBLY AND MAINTENANCE
MECHANICAL, ELECTRICAL & INSTRUMENTATION MAINTENANCE
EQUIPMENT RENTAL
LABOUR HIRE
MAINTENANCE SHUTDOWN
MANUFACTURING OF SPOOLS AND ERECTION OF PIPELINES
TANKS ERECTION
ERECTION & MAINTENANCE - Previous Projects
PULP & PAPER – KLABIN TELÊMACO BORBA Mechanical, Electrical & Instrumentation Erection and Maintenance
KLABIN – A1
RAÍZEN ENERGIA – FUEL STORAGE AND DISTRIBUTION
ERECTION & MAINTENANCE - Previous Projects
RAÍZEN – A1
Basic & Detailed Engineering Design Mechanical Erection
Steel Structures for AT Base
Pipelines for Anhydrous & Hydrated Alcohol
CERTIFICATIONS
ISO 9001:2008 – QUALITY CERTIFICATION PETROBRAS SUPPLIER CERTIFICATION
CLIENTS
Site www.a1.ind.brE-mail [email protected]
Fone: +55 41 3616-3616Fax: +55 41 3616-3617
CONTACTS
Elcio MyczkovskiOpperations Manager
Tel: (41) 3616 3614 Cel: (41) 9995 1286
Cristiano José RobbiCommercial Manager
Tel: (41) 3616 3611Cel: (41) 9689 0247
Alexsandro das Graças Sales Engineer
Tel: (41) 3616 3755 Cel: (41) 9689 0248
