International Conference New Nuclear Power in Bulgaria 23 ...

> Framatome ANP GmbH <

International ConferenceNew Nuclear Power in Bulgaria

23 - 25 September 2004Sofia

2> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt

Tianwan Nuclear Power Station

An Example for Chinese - Russian - German Co-operation

Authors:

Torsten Tech Burkhard HeidowitzschFramatome ANP Siemens Power Generation


Content

Introduction

Procurement Contract: Supply of Main I&CMain Control Room

Process Operating and Monitoring System OM690 andSimulator

TELEPERM XPDCS for Process Automation

TELEPERM XSDCS for Safety Applications

Scope of Services

Interfaces and Co-Operation

Summary


> Procurement Contract for Delivery of Main I&C

> Heating, Ventilation and Air Conditioning System including I&C

> 230 V AC / 24 V DC Transducer Cabinets for I&C Power Supplies

> Stand-by Diesel Generator Sets including I&C

> Full Scale Simulator (Operating Terminals, back-up panels)

IntroductionI&C Contracts


> Construction of two new 1000 MWUnits NPP-91 of type VVER-1000

> Part of the Chinese-Russian Agreement regarding the Chinese Nuclear Program

> Permission based on Chinese Nuclear Standards

> Costumer: Jiangsu Nuclear Power Corporation

> Designer: Saint Petersburg Research and Design Institute “ATOMENERGOPROJECT”

> Main I&C: Siemens AG, Framatome ANP

• Moscow

• Shanghai

•Beijing

• Erlangen

LianyungangProvince: Jiangsu

•

• St.Petersburg

IntroductionOverview


Introduction Technical characteristics

> Type VVER-1000

> Thermal power 3000 MW(th)

> Electrical power 1070 MWel

> Primary circuit pressure 15.7 MPa

> Steam generator type horizontal Coolant temperature reactor outlet 321.7 °C

> Coolant temperature reactor inlet 292.0 °C

> Control rods 121

> Number of primary coolant loops 4

> Active safety systems 4 x 100%(some exception exist: 4 x 50% or 2 x 100 %)


IntroductionKey Decisions for Tianwan NPS

> JNPC decided: Completely digital controlled as the first NPP worldwide

> TELEPERM XP/XS are most modern and approved DCS for safety and non-safety applications

> Framatome ANP has broad experience with the design ofRussian VVER plantsequipped with different reactor types

> DCS TELEPERM fulfill the performance requirements of bothChinese costumer and Russian plant designer

> DCS TELEPERM fulfill the safety requirements of Chinese Authority


IntroductionPlant schedule

> Contracts signed 1997 and 1998

> Preliminary safety analysis report in 1998

> I&C conceptual design phases 01/1998 to 04/1999

> I&C basic design 05/1999 to 06/2002

> Finally safety analysis report in 2002

> Unit 1:

I&C detailed design, manufacturing, testing, shipment 01/2002 to05/2003

I&C mounting and cold commissioning 11/2002 to 04/2004

Process system commissioning running

> Unit 2: one year time-displaced


Procurement ContractScope of Supplies

> Main Control Room Equipment

> Process Control Systems: TELEPERM XP, …

Operation and Monitoring System OM690

Automation Systems: AS620 B, Turbine Control System, SOE, ..

> Reactor Protection System and Reactor Limitation System: TELEPERM XS

Signal Conditioning and Distribution

Acquisition, Processing, Voting and Actuation

Priority Control

Monitoring and Service Equipment

> InstrumentsMeasurement Equipment

I&C Cables, Junction Boxes, other Mechanicals


Procurement ContractResponsibilities

> Russian PartyGeneral technical responsibility for construction of Tianwan NPS

Functional and technical requirements

Input data for I&C design

> Chinese PartyCo-ordination, licensing, approvals

Provides released initial data

> German PartyTechnical responsibility for the I&C supplied by Siemens and Framatome ANP

Management for engineering, supplies, manufacture, testing, erection, commissioning

Interface Management


Functional Division of Plant Guiding Principle from Engineering till Plant Operation

FNPP Supply systems

Turbine -Generatorunit

A1 A2 A3 A4 A5 A6Supply of chilledwater andheating

Powersupply

Watersupply

Supply ofdemi-waterand auxili-ary steam

Supply of gas

YGAY

YSGN

YCYE

YGKA

YSGA

YSGC

YSGY

YKBY

YKBZ

YQHY

YQJY

YSBH

YSBY

YSBX

YKLA

YKLD

YKLE

YKLF

YKLG

YKLX

YKLY

YSAB

YSAC

YSAD

YSAE

YSAF

YSAH

YSAL

YSAN

YSAM

YSAP

YSAT

YSAS

YSAX

YSAR

YSAK

Ventilationand aircondi-tioning

YUWX

YSAY

A7Waterprepa-ration

A8Auxilliaryplants

YUWYYGCP

YGCB

YGCR

YGCF

YSBA

YSAQ

YLFG

YLDL

YLDP

YLDN

YLDB

YQCB

YQCD

YQCE

YQCF

YQCJ

YGMZ

YGMW

YPHN

YGML

B1 B2 C1 C2 C3Radio-activitymonitoring

Radio-active gas treatment

Drainagespecialsewerage

Servicewater for safety-relatedconsumers

Intermed.coolingwatercircuits

Heat re-moval fr.turbineplant

B3 B4 B5RadioactiveWaste(Collection, treatment,handling)

Conven-tionaldrainage,sewerage

YJYK YKPL

YKPY

YJET

YKTA

YKTC

YKTF

YKTH

YKTL

YKTT

YFAL

YKBF

YFKK

YKPA

YKPC

YKPF

YKPK

YLCY

YGMA

YGMX

YGMY

YGUA

YGQA

YGQB

YQUA

YPEA

YPEB

YKAA

YPGB

YPJK

YPAY

YPCC

YKPX

YKUA

YSRG

YSRP

YMVU

YGMC

YGMM

YLFX

D1 D2Conden-satesystems

Feed-water

D3Main andauxiliarysteam

YLCA

YLCM

YLCC

YLDF

YLAB

YLAD

YLAR

YLBA

YLBJ

YLAH

E1 E2 E3 F1 F2Maincoolantcicuit

Auxiliarysystems

Safetysystems

Turbineplant

Generator-trans-formerunit

YJDH

YJMN

YJMT

YJNA

YJNB

YJND

YJNG

YJNK

YJNY

YKTB

YFAK

YFBA

YFCY

YJEW

YKBA

YKBB

YKBC

YKBE

YLCQ

YMAA

YMAG

YMAJ

YMAL

YMAN

YMAX

YMVL

YMVA

YPAH

YBAA

YMKA

YJAA

YJEA

YJEB

YJEC

YJEF

YMKF

YMKG

YMKW

EPrimarycircuit

DSecondarycircuit

CHeat removalto finalabsorbers

BWaste treatmentand disposal

A

YBBC

YBCA

YBDA

YBDC

YBEA

YBEC

YXJA

YXJY

YBBA YQKM

YSBL YKLC

YMKCYJKT

YJKS

YJDA

YJDE

YKBX

YSAU

YSAJ

YJYK

YKBD

YPBB

YLCU

YLBG

YKUL

YLBW

YLCX


Plant Identification System to be appliedA g g r e g a t e s ( E x a m p le s )

1 K A A 1 0 A P 0 0 1 P u m p sV a lv e sA A . .V e n t i la to r sA N . .

M e a s u r in g c ir c u its ( E x a m p le s )

1 K A A 1 0 C F 0 0 1 C G . . . C L . . . C P . . . C T . . .

F lo w m e a s u r e m e n t

C lo s e d L o o p C o n t ro ls (E x a m p le s )

1 K A A 1 0 D F 0 0 1 D L . . . D P . . .

F lo w C L C

O p e n L o o p C o n t r o ls ( E x a m p le s )

1 K A A 1 0 E B 0 0 1 E C . . . E E . . .

G ro u p C o n t r o l

P o s it io n m e a s u r e m e n t

L e v e l m e a s u re m e n t

P r e s s u re m e a s u r e m e n t

T e m p e ra tu r e m e a s u re m e n t

L e v e l C L C P r e s s u r e C L C

S u b G r o u p C o n t r o l

S u b L o o p C o n t r o l


Procurement Contract I&C Structure


Main Control RoomThe Heart of Plant Control


UCB30 . . .RCR

Radiation controlroom

UCB30 211

Doc

u

UCB30 231Access control

Isolation pro-

UCB30 210Service area

UCB30 230Shift leader

office

UCB30 116General purpose

area

Fire

pro

tect

ion

UCB30 120MCR

Main control room

Shift leading-/communication

area

Main control areaAuxiliary control

area

Plant overview panel

Safety relevant systems

Reactor protection

Docu Docu DocuDocu DocuDocu

AKNPSGIU

area

Safety control

06040302

0203

0504 06 09

11

07 0810

CWS01

CWH01

CWL01

0203

0405

0607

08

CWA01

CWJ01 02 0309

Plant overview fre

eze CWU01

CWS02

CW

R07

0605

0403

02

UCB30 241Emergency

exit

WC

AKNPSGIU

PU / SU / OT

TV-system

07

UCB30 115

Pow

.

Pow

.

UCB30 212

01

DS

670

SO

E

SP

AC

E

Con

trol

equi

p-m

ent

PU / SU / OT

Emerg. Equip.

Doc

uD

ocu

Doc

uD

ocu

UCB30 232Technical support center

(Crisis handling room)

Docu

MS

ICWB

0105

ES68

0

AK

NP

SC

UD

MS

I

OM SCUD TV-system

Auxiliary station service

CWQ01

04 05)

02 (03

(SCUD) 12

Main Control RoomArchitecture


OM690 Components for Operating and Monitoring


OM690 Components for Operating and Monitoring


OM690Different Display Types for all Operation Phases

1. Plant displays

Arranged in a display hierarchy that reflects the “functional division hierarchy”developed by the Russian designer of the Tianwan NPS

Designed based on the relevant P&I diagramsOverview level, Process area level, Process sub area level, Functional group level, Component level

2. Dynamic Functional Diagrams

3. Process information displaysmay be sub-divided into 3 groups:

Standard process information displays: Trend displays, Bar displays

Individual process information displayspresent information about the technological process in an arrangement, which fulfils the operators requirements in specific situations (start-up, shutdown, power operation etc.).

Safety Parameter Displays (SPDS)

4. Alarm sequence display


Rahmen

PP-PPEGRLI

Bild

Text-4ZeL

AKT

Text-4ZeLFDU

Text-4ZeLGBA

Text-4ZeLTUSA

GPPGENERATOR G

ATBA 1 2 SPDS

A W T F BATBA 3

Secondarycircuit

A W T F BATBA 3

Primarycircuit

A W T F BATBA 3

NPP Supplysystems

A W T F BATBA 3

Waste treatmentand disposal

A W T F BATBA 3

Heat removal tofinal absorbers

A W T F BATBA 3

Turbine-generatorunit

PP-VTLWAAG

12.34 Cel5 .2 oh ne G WT

12.34 MPa5 .2 oh ne G W

PP-PPEGROB

PP -PP EGRUN T

PP-PPEKLOB

PP-PPEKLOBPP-PPEKLOB PP-PPEKLOB

12.34 m5 .2 oh ne G W

PP-PPEGRRE

PP-PPEGRRE

PP-PPEGRLI

12.34 m5 .2 oh ne G W

Text-4ZeL

RESA

12.34 m5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

12.34 m5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

12.34 m5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

PP-PPEGROB

PP-PPEKLOB

12.34 %/S5 .2 oh ne G W

12.34 m5 .2 oh ne G W

*JMN* *JND*

*JNG*

*KBA*

*KBC**JNK**JMN*

*JNK*

*JDH* *LAC*

*LAJ*

*LAD*

*LCS*

*LAA*

*MAC*

*MAG*

*LCB*

*LCC* *PAC*

*MAK*

123.4 kg/s5.1 ohn e GW

12.34 m5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

12.34 MPa5 .2 oh ne G W

PP-PPEKLOB

*JNG*VTBA 8VTBA 8VTBA 8VTBA 8VTBA 8

Modecold

Modeheating

Modebalance

Modepower

Modestop

VTBA 8

Moderefuel

12345 MW5 .0 oh ne G W

123.4 kg/s5.1 ohn e GW

123.4 Cel5.1 ohn e GW

Io T 123455. 0 o hn e G W

OM690Plant Overview Display


OM690Operation and Monitoring Display

PP-VTLWAAG

PP-VTLWAAG

PP-VTLWAAG

YKBA

YJET

YKPK

YKTA

PP-VTLWAAG

YKPK

YKBA

YLCU

PP-VTLWAAG YJETYQEB PP-VTLWAAG

SSR VHU O

PP-REGVTLWAAG

VTLWAAG/o VTLWAAG/o

VTLWAAG/o

VTLWAAG/o

PP-VTLWAAG YJET

VTLSE NK/r

YJET

VTLWAAG/o VTLWAAG/o

VTLWAAG/o VTLWAAG/o

VTLWAAG/o VTLWAAG/o

YJETPP-VTLWAAG

PP-VTLWAAG YJET

VTLWAAG/o

123.4 ????5 .1 G W 2 L

123.4 ????5 .1 G W 2 L

123.4 ????5 .1 G W 2 L

VTLSE NK/r

123.4 ????5. 1 G W 2 O

123.4 ????5. 1 G W 2 O

VTLSE NK/r

VTLSE NK/r

????123.45 .1 F A L

5. 1 F A O

123.4 ????

5. 1 F A O

123.4 ????

123.4 ????5. 1 G W 2 O

123 ????3 .0 o hn e G W

5.1 F A U

123.4 ????

123.4 ????5.1 G W 2 O

YKTY

*KBE10*

*KBE10*

VTLWAAG/o


OM690Process Information Display

Cel100 150 200 250 300

0 5 10 15 20kg/s

0 5 10 15 20kg/sSupply

RemvClnt

4

6

10

12

m

T/LClntPRZR

0

+1m

-1

PP-ELENERGIE GR

PP-ELENERGIE GR

PP-ELENERGIE GR

PP-ELENERGIE GR

0 MPa

2.5

1.5

2

m

PP-PPEKLUNT PP-PPEKLUNT

0 10 15kg/s

DrnClnt

"Pure"Condensate

PCondPps

LkgPps

LC"Pure"

CondensateChemicalspreparation

Waterstorage

P/LClntVBCDA

3

0,02 0,060,04

PP-PPEKLUNTPP-PPEGRUNT

PP- REGVTLSENK

5

BINB2 BINB2 BINB2

BINB2

PP_Reg

F60t/h

PP_Reg

F6t/h

PP_Reg

S/upS/d

PP_Reg

LVBCDA

PP_Reg

PPCPP_Reg

TCond

PP_Reg

L-3

L-1PP_Reg

PP_Reg

L-2

BINB2

BINB2

PPBALK waagr

Supply

BINB2

BINB2

BINB2

PP- REGVTLSENKPP- REGVTLSENK

JEF

A

B

C

D

PPEK U

PPEK U

PPEK U

JDH

KBA

JEC

JEFJKTHC

8

P P B A L K w a a g r

3.5

001 002 003 004 005006

007 008

009

010 011

012

015

013

014

016

017

019

020

021

022 023 024025

027

028

029

030

031

032

033

034

035

036

037

038

039

040

041

042026


OM690Displays for Safety Parameter

0 R L8 1 S 0 0 6 9 9 .1 7 %1

0 R L3 8 F 00 2 5 9 .7 k g /s5

0 R L7 1 P 0 0 1 1 1 2 .1 B a r40 R M 0 1 A A 00 1 7 5 0 0 m y S / c m30 R L6 1 T 00 1 9 2 .4 7 C e l2

0 R R 3 0 F 0 0 1 k g /s6

0 R L3 2 T 01 4 X H 0 30 R L3 2 L 0 10 X H 0 1 n o h ig h90 R L2 2 U 0 0 1 X B 0 1 o n8

0 R L2 2 T 01 2 X H 0 3 h ig h7

Sel.Date AbsTime Dynamic

Scale

Ruler

Hide

Fload

Info

Config

0

Config . Trends 0JW00 U910 BK01

1 0 * * * *

* * * *

42 44 46 48 50 520

10 0

80

60

40

20

%

<10 min 28 / 13 : 51 : 28

Seconda ry cic ui t

A W F O

Prima ry circuit

A W F O

NPP Supplysys tem s

A W F O

Waste treatm enta nd disposa l

A W F O

Heat r em ovalto final absorbers

A W F O A W F O

Turbine-Gene ra toruni t

Protec tion

Limitation

Control ling

Bloc k

controll ing

Operationald isplays

Selec tion Overview 0JW 00 U 0 00 B A0 1

SPDS

Io T

date hour date hour date hour

Subcriticality Core Cooling Prevention ofActivity Releases

29.02.03 13.24.48

Primary CircuitIntegrity

Overview SPDS sta tus 0J W 00 U 000 B A 01

V TB A 14V TB A 14

V TB A 14

V TB A 14

Io T

Neutron Flux

Heat Removal

Core CoolingV TB A 14

V TB A 14

HVAC-Systems

Pressure LimitationContainment

Status-tree C ore coo ling

V TB A 16

Go toFR-C.2.2

V TB A 1

V TB A 1

IoTPZR level< 17 %

PZR level< 17 %

PZR level< 17 %

P o ly g o n

PZR level> 17 %

PZR level< 17 %

PZR level< 17 %

PZR level< 17 %

PZR level< 17 %

V TB A 16

Go toFR-C.3.1

V TB A 16

Go toFR-C.3.2

V TB A 16

Go toFR-C.2.1

V TB A 16

Go toFR-C.1

V TB A 8

V TB A 8

Emergency operationprocedure


OM690Alarm Sequence Display System

Alarm Annunciation 1DMD00 EJ9011 2 3 4 5 6 8Old New

Display mode-Zero Page

0 (+)(-)

N ot O penM in im um flow va lve

0R L22 T012 XH 03 Y P01

0R L32 L010 X H 01 YP 01

0R L24 S 001 X B01 Y P 0113 :13 :49

O il-vesse l feedw ate r pum p leve l

Too H igh

(H igh )

Tem p. rad ia l bearing p re -pum p13 :13 :59

13 :13 :54

0R L22 T012 XH 03 Y P01

0R L32 L010 X H 01 YP 01 O il-vesse l feedw ate r pum p leve l

(Too H igh)

H igh

Tem p. rad ia l bearing p re -pum p13 :14 :30

13 :14 :25

6

2 6

2 6

2 6

2 6

C

W

W

W

W

SD

28.11 .99

28.11 .99

28.11 .99

28.11 .99

28.11 .99


Plant Full Scale Simulator: A Copy of the Main Control Room

OT

InstructorStation

Process Model

Large Screen

Gate-way

TXS - Simulation

Backup-Panel

SPACE

I/OI/O

CATS

Development and Administration Peripheral Devices

SGI - Computer

SGI

ES

ESPUSU

Switch/Hub (representing Terminal -Bus)

Switch/Hub (representing Plant Bus)

XU

TXP - S im ulationSUN - Computer

OT

TurbineControl- Simulation


Plant Full Scale Simulator: A Copy of the Main Control Room


TELEPERM XP DCS for Automation of all Plant Operation Processes

> Process Control Systems: TXP, …

Automation Systems:

AS620 B 65 cabinets

LAN Components

Turbine Control (Simadyn D + Aux. Systems) 4 cabinets

Sequence of Event System (SOE) 2 cabinets

Power Adjuster Modules in (S, SR, NS) 16 cabinets

Auxiliary Cabinets (S) 4 cabinets

Unit Generator Synchronization Equipment


TELEPERM XP Open and Closed Loop Controls as Measure of Automation Degree

> Open and Closed Loop Controls Closed loop Controls: 260

Open loop 1100group control 25

sub-group control 250

Sub-loop control 825

> Control of ActuatorsMotor/heater 1200

Shut-off valves 2900

Control valves 260

Solenoid valves 100


TELEPERM XP Allocation of AS620B Cabinets in 6 Sections


TELEPERM XP Redundant Network Structure (LAN)

AP(A)

AP(B)

Plant BusSegment 1

AP(A)

AP(B)

Plant BusSegment 2

AP(A)

AP(B)

Plant BusSegment 3

AP(A)

AP(B)

Plant BusSegment 4

AP(A)

AP(B)

Plant BusSegment 5/6

SegmentWPS

FUM Modules

M

Sw Gear

M

FUM Modules

M

Sw Gear

M

FUM Modules

M

Sw Gear

M

FUM Modules

M

Sw Gear

M

M

FUM Modules

Sw Gear

Plant Bus Segment A

PU1.1

PU1.2

SU1.2

SU1.1

Computer room 1

OTOT OTOT

Computer room 2

Section 1 Section 4 Section 5 and 6

OSM Busconnection

Terminal Bus

Backup Panels

M


Scope of Supply for one Unit: Instruments, Cables

> Analogue parameters 6070Temperature: 3000

Pressure, differential pressure, level, flow rate: 2430

chemical parameters: 270

Electrical parameter: 370

> Binary inputs/parameters: 2600> Junction Boxes: 1100> Cables - different categories: approx. 1000 km> Protection tubes for primary and

secondary loop: approx. 1000 pcs


Scope of Supply Instruments for Accident Monitoring (PAM, RG 1.97) and

Beyond Design Accident Monitoring (BDBA)

Level Measurement forthe Core Catcher


TELEPERM XS - The DCS for Safety ApplicationsSafety and Safety-Related Systems

> Reactor Protection System (RPS)realized with four trains and separated diversity groups A and B

contains RTS and ESFAS functions

> Reactor Limitation System (RLS)realized with four trains

contains reactor power limitation measures

> Automatic Power Controller (APC)realized with two train hot-stand-by system

contains reactor power control algorithms


TELEPERM XS - The DCS for Safety ApplicationsSafety Objectives and Sub-objectives

Subcriticality

Safety Objectives

Core Cooling Prevention of Activity Releases

Reactor Coolant System Inventory

Steam Generator Feed

Activity Barrier-Containment

Reactor Shutdown

A B C

AA BA

BB

BC

BD

BE

CB

CC

CD

CA

Reactor Power Limitation

Activity Barrier-Annulus "UJB"

Activity Barrier-Steam Generator

Pressure LimitationContainment

Secondary Heat Sink

Primary SideHeat Removal

Subcriticality inShutdown Condition

Pressure LimitationReactor Coolant System CE

Activity Barrier-Supporting Systems

BFPressure Limitation

Secondary Side

Connection ofSupply Systems

HVAC-Systems

D

DB

DC

DA

Cooling WaterSystems

Loss of Power Supply

14 27

78 ICF

15 22

AB

AC

8

5

1

7

5

4

4

6

1

2

4

2

1

6

6

13

3


TELEPERM XS - The DCS for Safety Applications Example of Reactor Trip function

Group of Diversity A Group of Diversity B

NFME

BBB

ICISHot Channel Power

< 10 s > perm. > max 3Periode Neutron Flux

4 4 4

> perm.

2v4 2v4

SlidingLimitValue

2v4

BBBBBB

S1R

Reactor Trip

Formation of m aximal Power

4v4 RCP in op.: 107%3v4 RCP in op.: 75%2v4 RCP opp.in op.: 60%2v4 RCP adj. in op.: 50%

AA 12/Div.A2v4 RCP adj.

not in operation

AA12/Div.A2v4 RCP

not in operation

AA12/Div.A1v4 RCP

not in operation

BBB

ECC

max

4

4x 4x

Neutron Flux (corr.)

1≥

> 1

S1R

Reactor Trip

4

PCC 1-4

2v4B 2v4

Reactor Trip

4

PCC 1-4

2. M AX2v4

BBBB 2v4

MCR SCR

Reset

4

Reactor TripMCR/SCR

MCR SCR

> 1

Control

4

Sliding Limit ConditionMCR

2v4

AB21; AB22Sliding Limit Condition

Control

AA21; BC23Reactor Trip

AA21; BC23Reactor Trip

BBB

1≥

44

B 2v4 2v4

BBB

> 1


TELEPERM XS - The DCS for Safety Applications Example of ESFAS function

LP-Safety Injection

Group of Diversity B

BDiff. between saturationtemperature and

temperature in hot leg

Group of Diversity A

4

ContainmentPressure B

Primary hot legTemperature A

1 2 3 4

max

2. MAX 2. MAX2. MIN

4

RCSPressure A

min

4 4

4x 4x

4x

S1R

4x

2v4 2v4

1x 1x

MCR/SCR

1v4 Loop

10 min

4x < 10 °CH: 4 °C

BA13 / Div. ALP-Safety Injection

> 0,129 MPaH: 0,005 MPa

10 min1x

1x

1x

R

R

BA13 / Div. BLP-Safety Injection

& 1x

CD12 / Div. B

Isolation SG

4

MCR/SCR

LP Safety InjectionStart

LP Safety InjectionReset

B

1≥ 1≥

2v4B

BA26LP Safety Injection

(memory)

B 2v4

BA26LP Safety Injection

(memory)

S1R

BB23

LP Safety InjectionJNG10-40 AP001JNG10-40 AA101,102,103JNG10-40 AA801JNG12-42 AA101JNG14-44 AA101,102

onopenopenopenclose

JNG15-45 AA101JNG16-46 AA101JNK10,40 AA101,102JET51 AA101-108KTA19 AA101-108

opencloseopencloseclose


> Hardware inputs520 analog process variables, 350 pre-processed binary signals from Russian I&C systems

> Hardware outputsbinary commands to control 630 safety actuators and CRDM’s

110 analog signals for secondary use in non-TELEPERM XS functions

> 4500 software signals to OM690

> Implementation in 64 cabinets per unitSignal Conditioning and Distribution

Acquisition and Processing, Voting and Actuation

Priority Control of Safety Actuators

Monitoring and Service, Message Interfaces

Service Unit and Gateway

TELEPERM XS - The DCS for Safety Applications Total Scope of I/O Signals and Cabinets


TELEPERM XS - The DCS for Safety Applications Location of cabinets

MCR room UCB30 120+30,80m

SCR room UCB23 121+23,60m

section 1 room UCB23 241+23,60m



section 4 UCB23 211+23,60m

MABE:signal

acquisition and

conditioning

RPS:acquisition/processing

RPS: MSI

AV42:priority controlfunction

1 CLE01 1 CLE02

MSI:message

and service

interface

gateway /service unit

CR 1 room UCB30 212+30,80m

CR 2 room UCB30 211+30,80m

1 CLE11 1 CLE12 1 CME11

1 CLE31 1 CLE32 1 CLE33 1 CLE34 1 CLE35 1 CLE36

RPS: voting

function

1 CLE21 1 CLE22 1 CLE23

RLS: acquisition/processing/

voting

1 CLN91 1 CLN92

1 CRU14 1 CRU24

1 CLN93

number of TXS cabinets

in each section15 15 15 15

1 CLE91RLS: MSI /

reactor power control

1 CLF01 1 CLF02

1 CLF11 1 CLF12 1 CMF11

1 CLF31 1 CLF32 1 CLF33 1 CLF34 1 CLF35 1 CLF36

1 CLF21 1 CLF22 1 CLF23

1 CLF91A

B

AB

C

AB

C

A

B

1 CMG21

1 CLG01 1 CLG02

1 CLG11 1 CLG12 1 CMG11

1 CLG31 1 CLG32 1 CLG33 1 CLG34 1 CLG35

1 CLG21 1 CLG22 1 CLG23

1 CLG91

A

B

C

1 CMH21

1 CLH01 1 CLH02

1 CLH11 1 CLH12 1 CMH11

1 CLH31 1 CLH32 1 CLH33 1 CLH34 1 CLH35

1 CLH21 1 CLH22 1 CLH23

1 CLH91

A

B

C

-spare-


TELEPERM XS - The DCS for Safety ApplicationsOverall Structure of Reactor Protection System


TELEPERM XS - The DCS for Safety Applications Data flow, part RTS to CR actuating part

(b)(b)(b)(b)

AP-Hb

AP-Gb

AP-Fb

emergencycommandlogic

senor/ransducer

2/4

AP-Eb

ComputerAP-Fa

ComputerAP-Ga

ComputerAP-Ha

1 1 1 1

power breakersystem

. . .half of CRDM's

. . .half of CRDM's

sens

or le

vel

proc

essi

ng le

vel

actu

atio

n le

vel

selectition

limit valuemonitoring

otherparameters

otherallgorithms

measuringrangeconversion

signalinput

A/D

fail-safeimplementation

signaloutput

2.MAX or2.MIN

dataexchange

ComputerAP-Ea

&

1. .

.

cont

rol

leve

l

2/4 2/4 2/4


TELEPERM XS - The DCS for Safety Applications Data flow, part ESFAS to ESF actuators

AP-Hb

AP-Gb

AP-Fb

transducer

AP-Eb

ComputerAP-Fa

ComputerAP-Ga

ComputerAP-Ha

sens

orle

vel

actu

atio

n le

vel

M

Switch-gear

Prioritymodule

selectition

limit valuemonitoringotherparameters

otherallgorithms

measuringrangeconversion

signalinput

A/D

2.MAX or2.MIN

dataexchange

ComputerAP-Ea

&

1

. . .

VO-F1b

VO-G1b

VO-H1bVO-

E1b

M

Switch-gear

Prioritymodule

ComputerVO-F1a

M

Switch-gear

Prioritymodule

M

Switch-gear

Prioritymodule

ComputerVO-H1a

ComputerVO-G1a

signal input (bus)

cont

rol

leve

lpr

oces

sing

leve

l

2/4

signal output

signal input (bus)

voting

ComputerVO-E1a


TELEPERM XS - The DCS for Safety Applications Generation of RTS and ESFAS shared limit values

&

1

2.max or2.min

&

1

Pre-processingand validation

Reactor tripfunctionprocessing

Limit valuegeneration forreactor tripfunction

to ESFAS function

Processingmodule SVE

Analoginput

module

Processingmodule SVE

ESFASfunctionprocessing

Limit valuegeneration forESFASfunction

from otherredundancy

groups

Digitaloutputmodule

from pre-processingand validation

Acquisition/processingcomputer AP

L2-commu-nication

to ESFAS actuationcomputers VO,

diverse mode a or b

to shut-off logicof power breaker system

to ESFAS function(for same limitvalues)

Signalinput

Signaloutput

fromtransducer

L2commu-nication


TELEPERM XS - The DCS for Safety Applications Overall Structure of Reactor Limitation System


TELEPERM XS - The DCS for Safety Applications Priority Control Module AV42 Features

> Interface between safety and non-safety I&C systems in case of use of safety system actuator for operational tasks

> Use of certified devices (quality class E1)

> Commands connected from

ESFAS and RLS (mitigation of AOO’s and PIE’s)

normal operating systems (monitoring and control during normal operating conditions via automation processor or OM690)

back-up tiles for defined scope of single actuator control

> Drive control and prioritization of commands


TELEPERM XS - The DCS for Safety ApplicationsPriority Control Module AV42 connected System

MM

back-up panel

Main Control Room MCR Stand-by Control Room SCR

drivecontrol tile

I&C-electronic rooms

switchgear room

changeoverswitch

MCR/SCR

SR/normaloperation I&Csystems (TXP)

operating/monitoring

switchgear

PRIO("bus diable"set/not set)

operatingterminal

drivecontrol tile

operating/monitoring

back-up panel

manualcommands

operatingterminal

ESFAS

PRIO("bus diable"set/not set)

Priority Module AV42

manualcommands

RLS


Scope of Services

> Project Management

> Engineering

> Procurement and Shipment

> Testing (Factory Tests, FAT, ...)

> Training

> Supervision for Installation and Commissioning

> Performance Tests

> Interface Management

> Provisions of documents/support for PSAR and FSAR

> Supporting the Client in Authoritity Questions


Scope of ServicesTesting

> Hardware and Performance Testsincl. Interface to Russian Systems

> Test of Application Software

> Function Tests

> Integration Test

> Factory Acceptance TestParticipation of Client, Russian Designer and Authority


Testing: TXS - The DCS for Safety ApplicationsOverall test concept

PhaseSection

ATest

of Application SW

BIntegration /

Function Test

CCommissioning

of TXS

DPlant

Commissioning0 Configuration

CheckSPACE, SIVAT SPACE, SIVAT

Simulation toolTXS-HW

SPACE,TXS-HW

1 Electrical andCommunicationTest

Power supplyCabinet alarmNetwork communication

Power supplyCabinet alarmNetwork communication

2 Signal Test Analog I/O-signalsBinary I/O-signalsReactor protection pan.Service unit

I/O-signalsInterfaces to other I&CReactor protection pan.Service unit

3 Test of SystemPerformance andFailure Behavior

Communication failureCPU failure

Operating modesGateway to TXPBus load H1, L2CPU loadReaction time

Operating modesGateway to TXPPriority controlSwitch over MCR/SCRFailure / test other I&C

4 Test of requiredI&C Functionality

White box test of allfunctional modules(SE, MD, ICF, SM, SS)

Functional test RPS,RLS, APCI&C-alarmsStart and Restart

5 Test of requiredTechnologicalFunctionality

Black box test of allengineered safetyfunctionsOpen loop integral testClosed loop test

Integral test ofengineered safetyfunctionsProcess alarmsFAT

RPS, RLS, APCValidation of systembehavior underoperationalconditions

6 Periodic Testing Check ofperiodic testing

Periodic testing


Testing: TXS - The DCS for Safety ApplicationsSoftware Test Activities

> White box tests executed by FANP I&C department100 % simulation of plant-specific safety functions with aid of SIVAT (simulation based validation tool) by simulation of input variables and observation of single function behavior

Detection of function diagram implemented engineering mistakes by comparison of simulation results and function requirement specification

If required, subsequent correction of affected function diagrams

> Black box tests executed by Russian process departmentOpen loop test of complete system by simulation of inputs and observation of system behavior

Closed loop test of complete system with process model to verify the system behavior under dynamic plant conditions e. g. simulation of loss of reactor coolant pumps and feed water pumps


Testing: TXS - The DCS for Safety ApplicationsTest Bay Schedule and Activities

FAT

MountingPower Supply

Cabinet TestIAB58

ProtectionPanel

Test Input/Outputto Test maschine

IntegrationTest

PeriodicTesting

Test I&C function

Failure Behaviour

PerformanceTest

2002 2003Unit 1MarchFebruaryJanuaryDezemberNovemberOctoberSeptember


Testing: TXS - The DCS for Safety ApplicationsTest Bay Environment

SIVAT SCRIPT...vset 1_JRE12_EU276__XQ01 15.9vset 1_JRF22_EU233__XQ01 5.6vset 1_JRE12_EU276__XL01 1

go-for 5.0.........

DATA

10.0 12.2 15.1 1 0 0 010.2 12.1 25.1 1 0 0 010.5 12.1 22.1 1 1 0 010.9 10.1 22.1 1 1 0 0

SIVAT / ERBUS

read instruction

set simulatoroutputs

record data

calculate processvariables

read simulatorinputs

calculate processvariables

ERBUS ERBUS

cyclic operation

read instruction

calculate process variables

set simulatoroutputs

SMS Script..1_JRE12_EU276__XQ01 15.91_JRF22_EU233__XQ01 5.61_JRE12_EU276__XL01 1

go 2.0.........

Black Box Test

White Box Test

PLOT

simulate


Testing: TXS - The DCS for Safety ApplicationsTest Bay executed Hardware and Performance Tests

> Electrical and communication tests e. g. electrical current consumption, cabinet signaling, bus connections

> Full scope I/O signal test using to check correct signal assignment to I/O modules)

> Failure behavior in case of loss of computer, I/O modules, bus or power supply

> System performance e. g. bus load, calculation and cycle times, system response time, input circuit accuracy


Testing: TXS - The DCS for Safety ApplicationsTest Bay executed Function Test and Factory Acceptance Test

> Exemplary repetition of white and black box tests

Separately for reactor protection, reactor limitation and power control systems

TXS complete system

TXS complete system with plant model connection and simulation of DBA e. g. LOCA, SGTR

> Information display on OM690 and reactor protection panel

> Test results

Conformity of TXS complete system with task requirement specification

Client and authority trust in digital system TELEPERM XS


Scope of Services

> Procurement and Transport

About 1.600 Delivery Packages with 14.000 Positions

Co-operation with approx. 60 sub suppliers

Logistics for approx. 280 delivery packages by sea freight (70) and air freight (210)


Siemens and FANP managing the Interfaces:Design, Implementation and Testing

Neutron FluxMonitoringEquipment

Main I&CTXP, TXS, ..

Monitoring, Control, and

Diagnoses System

Automated RadiationMonitoring

System

IncoreInstrumentationSystem

Turbine HydraulicControl System

ElectricalEquipment

Rod Control andIndication

GeneratorDiagnostic

Power Breaker System

Chemical AnalysesPrimary Circuit

Main Coolant PumpMonitoring and

Diagnostic System

Polar CraneFire ProtectionSystem

Black Boxesin HVAC, Diesel, ...

Industrial Anti-SeismicProtection System

CCI, Auxitrol, Vanatom, Diff.

Actuator Supplier


Co-operation Siemens/FANP –Russian Companies

has long Tradition

VVER440 Paks, BohuniceVVER640 Development

VVER1000/NPP91 Tianwan 1+2

VVER1000 Kozloduj


Summary

> Framatome ANP/Siemens are able to managesuccessfully large Projects

> The Tianwan NPS is the first NPP worldwide, equippedcompletely with digital control systems.

> The DCS platforms TELEPERM XS andTELEPERM XP fulfill all automation tasksfrom reactor protection to water treatment system.

> The screen-based OM690 system offers a modern HMIfor NPP operation.

> The Tianwan NPS Main I&C project is an example ofsuccessful multicultural co-operation.


Belene NPP:

Lets continue thisInternational Co-operation

Thank You!

Date post:	01-Jan-2022
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