> Framatome ANP GmbH <
International ConferenceNew Nuclear Power in Bulgaria
23 - 25 September 2004Sofia
2> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Tianwan Nuclear Power Station
An Example for Chinese - Russian - German Co-operation
Authors:
Torsten Tech Burkhard HeidowitzschFramatome ANP Siemens Power Generation
3> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Content
Introduction
Procurement Contract: Supply of Main I&CMain Control Room
Process Operating and Monitoring System OM690 andSimulator
TELEPERM XPDCS for Process Automation
TELEPERM XSDCS for Safety Applications
Scope of Services
Interfaces and Co-Operation
Summary
4> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
> Procurement Contract for Delivery of Main I&C
> Heating, Ventilation and Air Conditioning System including I&C
> 230 V AC / 24 V DC Transducer Cabinets for I&C Power Supplies
> Stand-by Diesel Generator Sets including I&C
> Full Scale Simulator (Operating Terminals, back-up panels)
IntroductionI&C Contracts
5> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
> Construction of two new 1000 MWUnits NPP-91 of type VVER-1000
> Part of the Chinese-Russian Agreement regarding the Chinese Nuclear Program
> Permission based on Chinese Nuclear Standards
> Costumer: Jiangsu Nuclear Power Corporation
> Designer: Saint Petersburg Research and Design Institute “ATOMENERGOPROJECT”
> Main I&C: Siemens AG, Framatome ANP
• Moscow
• Shanghai
•Beijing
• Erlangen
LianyungangProvince: Jiangsu
•
• St.Petersburg
IntroductionOverview
6> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Introduction Technical characteristics
> Type VVER-1000
> Thermal power 3000 MW(th)
> Electrical power 1070 MWel
> Primary circuit pressure 15.7 MPa
> Steam generator type horizontal Coolant temperature reactor outlet 321.7 °C
> Coolant temperature reactor inlet 292.0 °C
> Control rods 121
> Number of primary coolant loops 4
> Active safety systems 4 x 100%(some exception exist: 4 x 50% or 2 x 100 %)
7> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
IntroductionKey Decisions for Tianwan NPS
> JNPC decided: Completely digital controlled as the first NPP worldwide
> TELEPERM XP/XS are most modern and approved DCS for safety and non-safety applications
> Framatome ANP has broad experience with the design ofRussian VVER plantsequipped with different reactor types
> DCS TELEPERM fulfill the performance requirements of bothChinese costumer and Russian plant designer
> DCS TELEPERM fulfill the safety requirements of Chinese Authority
8> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
IntroductionPlant schedule
> Contracts signed 1997 and 1998
> Preliminary safety analysis report in 1998
> I&C conceptual design phases 01/1998 to 04/1999
> I&C basic design 05/1999 to 06/2002
> Finally safety analysis report in 2002
> Unit 1:
I&C detailed design, manufacturing, testing, shipment 01/2002 to05/2003
I&C mounting and cold commissioning 11/2002 to 04/2004
Process system commissioning running
> Unit 2: one year time-displaced
9> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Procurement ContractScope of Supplies
> Main Control Room Equipment
> Process Control Systems: TELEPERM XP, …
Operation and Monitoring System OM690
Automation Systems: AS620 B, Turbine Control System, SOE, ..
> Reactor Protection System and Reactor Limitation System: TELEPERM XS
Signal Conditioning and Distribution
Acquisition, Processing, Voting and Actuation
Priority Control
Monitoring and Service Equipment
> InstrumentsMeasurement Equipment
I&C Cables, Junction Boxes, other Mechanicals
10> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Procurement ContractResponsibilities
> Russian PartyGeneral technical responsibility for construction of Tianwan NPS
Functional and technical requirements
Input data for I&C design
> Chinese PartyCo-ordination, licensing, approvals
Provides released initial data
> German PartyTechnical responsibility for the I&C supplied by Siemens and Framatome ANP
Management for engineering, supplies, manufacture, testing, erection, commissioning
Interface Management
11> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Functional Division of Plant Guiding Principle from Engineering till Plant Operation
FNPP Supply systems
Turbine -Generatorunit
A1 A2 A3 A4 A5 A6Supply of chilledwater andheating
Powersupply
Watersupply
Supply ofdemi-waterand auxili-ary steam
Supply of gas
YGAY
YSGN
YCYE
YGKA
YSGA
YSGC
YSGY
YKBY
YKBZ
YQHY
YQJY
YSBH
YSBY
YSBX
YKLA
YKLD
YKLE
YKLF
YKLG
YKLX
YKLY
YSAB
YSAC
YSAD
YSAE
YSAF
YSAH
YSAL
YSAN
YSAM
YSAP
YSAT
YSAS
YSAX
YSAR
YSAK
Ventilationand aircondi-tioning
YUWX
YSAY
A7Waterprepa-ration
A8Auxilliaryplants
YUWYYGCP
YGCB
YGCR
YGCF
YSBA
YSAQ
YLFG
YLDL
YLDP
YLDN
YLDB
YQCB
YQCD
YQCE
YQCF
YQCJ
YGMZ
YGMW
YPHN
YGML
B1 B2 C1 C2 C3Radio-activitymonitoring
Radio-active gas treatment
Drainagespecialsewerage
Servicewater for safety-relatedconsumers
Intermed.coolingwatercircuits
Heat re-moval fr.turbineplant
B3 B4 B5RadioactiveWaste(Collection, treatment,handling)
Conven-tionaldrainage,sewerage
YJYK YKPL
YKPY
YJET
YKTA
YKTC
YKTF
YKTH
YKTL
YKTT
YFAL
YKBF
YFKK
YKPA
YKPC
YKPF
YKPK
YLCY
YGMA
YGMX
YGMY
YGUA
YGQA
YGQB
YQUA
YPEA
YPEB
YKAA
YPGB
YPJK
YPAY
YPCC
YKPX
YKUA
YSRG
YSRP
YMVU
YGMC
YGMM
YLFX
D1 D2Conden-satesystems
Feed-water
D3Main andauxiliarysteam
YLCA
YLCM
YLCC
YLDF
YLAB
YLAD
YLAR
YLBA
YLBJ
YLAH
E1 E2 E3 F1 F2Maincoolantcicuit
Auxiliarysystems
Safetysystems
Turbineplant
Generator-trans-formerunit
YJDH
YJMN
YJMT
YJNA
YJNB
YJND
YJNG
YJNK
YJNY
YKTB
YFAK
YFBA
YFCY
YJEW
YKBA
YKBB
YKBC
YKBE
YLCQ
YMAA
YMAG
YMAJ
YMAL
YMAN
YMAX
YMVL
YMVA
YPAH
YBAA
YMKA
YJAA
YJEA
YJEB
YJEC
YJEF
YMKF
YMKG
YMKW
EPrimarycircuit
DSecondarycircuit
CHeat removalto finalabsorbers
BWaste treatmentand disposal
A
YBBC
YBCA
YBDA
YBDC
YBEA
YBEC
YXJA
YXJY
YBBA YQKM
YSBL YKLC
YMKCYJKT
YJKS
YJDA
YJDE
YKBX
YSAU
YSAJ
YJYK
YKBD
YPBB
YLCU
YLBG
YKUL
YLBW
YLCX
12> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Plant Identification System to be appliedA g g r e g a t e s ( E x a m p le s )
1 K A A 1 0 A P 0 0 1 P u m p sV a lv e sA A . .V e n t i la to r sA N . .
M e a s u r in g c ir c u its ( E x a m p le s )
1 K A A 1 0 C F 0 0 1 C G . . . C L . . . C P . . . C T . . .
F lo w m e a s u r e m e n t
C lo s e d L o o p C o n t ro ls (E x a m p le s )
1 K A A 1 0 D F 0 0 1 D L . . . D P . . .
F lo w C L C
O p e n L o o p C o n t r o ls ( E x a m p le s )
1 K A A 1 0 E B 0 0 1 E C . . . E E . . .
G ro u p C o n t r o l
P o s it io n m e a s u r e m e n t
L e v e l m e a s u re m e n t
P r e s s u re m e a s u r e m e n t
T e m p e ra tu r e m e a s u re m e n t
L e v e l C L C P r e s s u r e C L C
S u b G r o u p C o n t r o l
S u b L o o p C o n t r o l
13> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Procurement Contract I&C Structure
14> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Main Control RoomThe Heart of Plant Control
15> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
UCB30 . . .RCR
Radiation controlroom
UCB30 211
Doc
u
UCB30 231Access control
Isolation pro-
UCB30 210Service area
UCB30 230Shift leader
office
UCB30 116General purpose
area
Fire
pro
tect
ion
UCB30 120MCR
Main control room
Shift leading-/communication
area
Main control areaAuxiliary control
area
Plant overview panel
Safety relevant systems
Reactor protection
Docu Docu DocuDocu DocuDocu
AKNPSGIU
area
Safety control
06040302
0203
0504 06 09
11
07 0810
CWS01
CWH01
CWL01
0203
0405
0607
08
CWA01
CWJ01 02 0309
Plant overview fre
eze CWU01
CWS02
CW
R07
0605
0403
02
UCB30 241Emergency
exit
WC
AKNPSGIU
PU / SU / OT
TV-system
07
UCB30 115
Pow
.
Pow
.
UCB30 212
01
DS
670
SO
E
SP
AC
E
Con
trol
equi
p-m
ent
PU / SU / OT
Emerg. Equip.
Doc
uD
ocu
Doc
uD
ocu
UCB30 232Technical support center
(Crisis handling room)
Docu
MS
ICWB
0105
ES68
0
AK
NP
SC
UD
MS
I
OM SCUD TV-system
Auxiliary station service
CWQ01
04 05)
02 (03
(SCUD) 12
Main Control RoomArchitecture
16> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690 Components for Operating and Monitoring
17> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690 Components for Operating and Monitoring
18> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690Different Display Types for all Operation Phases
1. Plant displays
Arranged in a display hierarchy that reflects the “functional division hierarchy”developed by the Russian designer of the Tianwan NPS
Designed based on the relevant P&I diagramsOverview level, Process area level, Process sub area level, Functional group level, Component level
2. Dynamic Functional Diagrams
3. Process information displaysmay be sub-divided into 3 groups:
Standard process information displays: Trend displays, Bar displays
Individual process information displayspresent information about the technological process in an arrangement, which fulfils the operators requirements in specific situations (start-up, shutdown, power operation etc.).
Safety Parameter Displays (SPDS)
4. Alarm sequence display
19> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Rahmen
PP-PPEGRLI
Bild
Text-4ZeL
AKT
Text-4ZeLFDU
Text-4ZeLGBA
Text-4ZeLTUSA
GPPGENERATOR G
ATBA 1 2 SPDS
A W T F BATBA 3
Secondarycircuit
A W T F BATBA 3
Primarycircuit
A W T F BATBA 3
NPP Supplysystems
A W T F BATBA 3
Waste treatmentand disposal
A W T F BATBA 3
Heat removal tofinal absorbers
A W T F BATBA 3
Turbine-generatorunit
PP-VTLWAAG
12.34 Cel5 .2 oh ne G WT
12.34 MPa5 .2 oh ne G W
PP-PPEGROB
PP -PP EGRUN T
PP-PPEKLOB
PP-PPEKLOBPP-PPEKLOB PP-PPEKLOB
12.34 m5 .2 oh ne G W
PP-PPEGRRE
PP-PPEGRRE
PP-PPEGRLI
12.34 m5 .2 oh ne G W
Text-4ZeL
RESA
12.34 m5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
12.34 m5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
12.34 m5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
PP-PPEGROB
PP-PPEKLOB
12.34 %/S5 .2 oh ne G W
12.34 m5 .2 oh ne G W
*JMN* *JND*
*JNG*
*KBA*
*KBC**JNK**JMN*
*JNK*
*JDH* *LAC*
*LAJ*
*LAD*
*LCS*
*LAA*
*MAC*
*MAG*
*LCB*
*LCC* *PAC*
*MAK*
123.4 kg/s5.1 ohn e GW
12.34 m5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
12.34 MPa5 .2 oh ne G W
PP-PPEKLOB
*JNG*VTBA 8VTBA 8VTBA 8VTBA 8VTBA 8
Modecold
Modeheating
Modebalance
Modepower
Modestop
VTBA 8
Moderefuel
12345 MW5 .0 oh ne G W
123.4 kg/s5.1 ohn e GW
123.4 Cel5.1 ohn e GW
Io T 123455. 0 o hn e G W
OM690Plant Overview Display
20> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690Operation and Monitoring Display
PP-VTLWAAG
PP-VTLWAAG
PP-VTLWAAG
YKBA
YJET
YKPK
YKTA
PP-VTLWAAG
YKPK
YKBA
YLCU
PP-VTLWAAG YJETYQEB PP-VTLWAAG
SSR VHU O
PP-REGVTLWAAG
VTLWAAG/o VTLWAAG/o
VTLWAAG/o
VTLWAAG/o
PP-VTLWAAG YJET
VTLSE NK/r
YJET
VTLWAAG/o VTLWAAG/o
VTLWAAG/o VTLWAAG/o
VTLWAAG/o VTLWAAG/o
YJETPP-VTLWAAG
PP-VTLWAAG YJET
VTLWAAG/o
123.4 ????5 .1 G W 2 L
123.4 ????5 .1 G W 2 L
123.4 ????5 .1 G W 2 L
VTLSE NK/r
123.4 ????5. 1 G W 2 O
123.4 ????5. 1 G W 2 O
VTLSE NK/r
VTLSE NK/r
????123.45 .1 F A L
5. 1 F A O
123.4 ????
5. 1 F A O
123.4 ????
123.4 ????5. 1 G W 2 O
123 ????3 .0 o hn e G W
5.1 F A U
123.4 ????
123.4 ????5.1 G W 2 O
YKTY
*KBE10*
*KBE10*
VTLWAAG/o
21> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690Process Information Display
Cel100 150 200 250 300
0 5 10 15 20kg/s
0 5 10 15 20kg/sSupply
RemvClnt
4
6
10
12
m
T/LClntPRZR
0
+1m
-1
PP-ELENERGIE GR
PP-ELENERGIE GR
PP-ELENERGIE GR
PP-ELENERGIE GR
0 MPa
2.5
1.5
2
m
PP-PPEKLUNT PP-PPEKLUNT
0 10 15kg/s
DrnClnt
"Pure"Condensate
PCondPps
LkgPps
LC"Pure"
CondensateChemicalspreparation
Waterstorage
P/LClntVBCDA
3
0,02 0,060,04
PP-PPEKLUNTPP-PPEGRUNT
PP- REGVTLSENK
5
BINB2 BINB2 BINB2
BINB2
PP_Reg
F60t/h
PP_Reg
F6t/h
PP_Reg
S/upS/d
PP_Reg
LVBCDA
PP_Reg
PPCPP_Reg
TCond
PP_Reg
L-3
L-1PP_Reg
PP_Reg
L-2
BINB2
BINB2
PPBALK waagr
Supply
BINB2
BINB2
BINB2
PP- REGVTLSENKPP- REGVTLSENK
JEF
A
B
C
D
PPEK U
PPEK U
PPEK U
JDH
KBA
JEC
JEFJKTHC
8
P P B A L K w a a g r
3.5
001 002 003 004 005006
007 008
009
010 011
012
015
013
014
016
017
019
020
021
022 023 024025
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042026
22> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690Displays for Safety Parameter
0 R L8 1 S 0 0 6 9 9 .1 7 %1
0 R L3 8 F 00 2 5 9 .7 k g /s5
0 R L7 1 P 0 0 1 1 1 2 .1 B a r40 R M 0 1 A A 00 1 7 5 0 0 m y S / c m30 R L6 1 T 00 1 9 2 .4 7 C e l2
0 R R 3 0 F 0 0 1 k g /s6
0 R L3 2 T 01 4 X H 0 30 R L3 2 L 0 10 X H 0 1 n o h ig h90 R L2 2 U 0 0 1 X B 0 1 o n8
0 R L2 2 T 01 2 X H 0 3 h ig h7
Sel.Date AbsTime Dynamic
Scale
Ruler
Hide
Fload
Info
Config
0
Config . Trends 0JW00 U910 BK01
1 0 * * * *
* * * *
42 44 46 48 50 520
10 0
80
60
40
20
%
<10 min 28 / 13 : 51 : 28
Seconda ry cic ui t
A W F O
Prima ry circuit
A W F O
NPP Supplysys tem s
A W F O
Waste treatm enta nd disposa l
A W F O
Heat r em ovalto final absorbers
A W F O A W F O
Turbine-Gene ra toruni t
Protec tion
Limitation
Control ling
Bloc k
controll ing
Operationald isplays
Selec tion Overview 0JW 00 U 0 00 B A0 1
SPDS
Io T
date hour date hour date hour
Subcriticality Core Cooling Prevention ofActivity Releases
29.02.03 13.24.48
Primary CircuitIntegrity
Overview SPDS sta tus 0J W 00 U 000 B A 01
V TB A 14V TB A 14
V TB A 14
V TB A 14
Io T
Neutron Flux
Heat Removal
Core CoolingV TB A 14
V TB A 14
HVAC-Systems
Pressure LimitationContainment
Status-tree C ore coo ling
V TB A 16
Go toFR-C.2.2
V TB A 1
V TB A 1
IoTPZR level< 17 %
PZR level< 17 %
PZR level< 17 %
P o ly g o n
PZR level> 17 %
PZR level< 17 %
PZR level< 17 %
PZR level< 17 %
PZR level< 17 %
V TB A 16
Go toFR-C.3.1
V TB A 16
Go toFR-C.3.2
V TB A 16
Go toFR-C.2.1
V TB A 16
Go toFR-C.1
V TB A 8
V TB A 8
Emergency operationprocedure
23> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
OM690Alarm Sequence Display System
Alarm Annunciation 1DMD00 EJ9011 2 3 4 5 6 8Old New
Display mode-Zero Page
0 (+)(-)
N ot O penM in im um flow va lve
0R L22 T012 XH 03 Y P01
0R L32 L010 X H 01 YP 01
0R L24 S 001 X B01 Y P 0113 :13 :49
O il-vesse l feedw ate r pum p leve l
Too H igh
(H igh )
Tem p. rad ia l bearing p re -pum p13 :13 :59
13 :13 :54
0R L22 T012 XH 03 Y P01
0R L32 L010 X H 01 YP 01 O il-vesse l feedw ate r pum p leve l
(Too H igh)
H igh
Tem p. rad ia l bearing p re -pum p13 :14 :30
13 :14 :25
6
2 6
2 6
2 6
2 6
C
W
W
W
W
SD
28.11 .99
28.11 .99
28.11 .99
28.11 .99
28.11 .99
24> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Plant Full Scale Simulator: A Copy of the Main Control Room
OT
InstructorStation
Process Model
Large Screen
Gate-way
TXS - Simulation
Backup-Panel
SPACE
I/OI/O
CATS
Development and Administration Peripheral Devices
SGI - Computer
SGI
ES
ESPUSU
Switch/Hub (representing Terminal -Bus)
Switch/Hub (representing Plant Bus)
XU
TXP - S im ulationSUN - Computer
OT
TurbineControl- Simulation
25> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Plant Full Scale Simulator: A Copy of the Main Control Room
26> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XP DCS for Automation of all Plant Operation Processes
> Process Control Systems: TXP, …
Automation Systems:
AS620 B 65 cabinets
LAN Components
Turbine Control (Simadyn D + Aux. Systems) 4 cabinets
Sequence of Event System (SOE) 2 cabinets
Power Adjuster Modules in (S, SR, NS) 16 cabinets
Auxiliary Cabinets (S) 4 cabinets
Unit Generator Synchronization Equipment
27> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XP Open and Closed Loop Controls as Measure of Automation Degree
> Open and Closed Loop Controls Closed loop Controls: 260
Open loop 1100group control 25
sub-group control 250
Sub-loop control 825
> Control of ActuatorsMotor/heater 1200
Shut-off valves 2900
Control valves 260
Solenoid valves 100
28> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XP Allocation of AS620B Cabinets in 6 Sections
29> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XP Redundant Network Structure (LAN)
AP(A)
AP(B)
Plant BusSegment 1
AP(A)
AP(B)
Plant BusSegment 2
AP(A)
AP(B)
Plant BusSegment 3
AP(A)
AP(B)
Plant BusSegment 4
AP(A)
AP(B)
Plant BusSegment 5/6
SegmentWPS
FUM Modules
M
Sw Gear
M
FUM Modules
M
Sw Gear
M
FUM Modules
M
Sw Gear
M
FUM Modules
M
Sw Gear
M
M
FUM Modules
Sw Gear
Plant Bus Segment A
PU1.1
PU1.2
SU1.2
SU1.1
Computer room 1
OTOT OTOT
Computer room 2
Section 1 Section 4 Section 5 and 6
OSM Busconnection
Terminal Bus
Backup Panels
M
30> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Scope of Supply for one Unit: Instruments, Cables
> Analogue parameters 6070Temperature: 3000
Pressure, differential pressure, level, flow rate: 2430
chemical parameters: 270
Electrical parameter: 370
> Binary inputs/parameters: 2600> Junction Boxes: 1100> Cables - different categories: approx. 1000 km> Protection tubes for primary and
secondary loop: approx. 1000 pcs
31> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Scope of Supply Instruments for Accident Monitoring (PAM, RG 1.97) and
Beyond Design Accident Monitoring (BDBA)
Level Measurement forthe Core Catcher
32> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety ApplicationsSafety and Safety-Related Systems
> Reactor Protection System (RPS)realized with four trains and separated diversity groups A and B
contains RTS and ESFAS functions
> Reactor Limitation System (RLS)realized with four trains
contains reactor power limitation measures
> Automatic Power Controller (APC)realized with two train hot-stand-by system
contains reactor power control algorithms
33> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety ApplicationsSafety Objectives and Sub-objectives
Subcriticality
Safety Objectives
Core Cooling Prevention of Activity Releases
Reactor Coolant System Inventory
Steam Generator Feed
Activity Barrier-Containment
Reactor Shutdown
A B C
AA BA
BB
BC
BD
BE
CB
CC
CD
CA
Reactor Power Limitation
Activity Barrier-Annulus "UJB"
Activity Barrier-Steam Generator
Pressure LimitationContainment
Secondary Heat Sink
Primary SideHeat Removal
Subcriticality inShutdown Condition
Pressure LimitationReactor Coolant System CE
Activity Barrier-Supporting Systems
BFPressure Limitation
Secondary Side
Connection ofSupply Systems
HVAC-Systems
D
DB
DC
DA
Cooling WaterSystems
Loss of Power Supply
14 27
78 ICF
15 22
AB
AC
8
5
1
7
5
4
4
6
1
2
4
2
1
6
6
13
3
34> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Example of Reactor Trip function
Group of Diversity A Group of Diversity B
NFME
BBB
ICISHot Channel Power
< 10 s > perm. > max 3Periode Neutron Flux
4 4 4
> perm.
2v4 2v4
SlidingLimitValue
2v4
BBBBBB
S1R
Reactor Trip
Formation of m aximal Power
4v4 RCP in op.: 107%3v4 RCP in op.: 75%2v4 RCP opp.in op.: 60%2v4 RCP adj. in op.: 50%
AA 12/Div.A2v4 RCP adj.
not in operation
AA12/Div.A2v4 RCP
not in operation
AA12/Div.A1v4 RCP
not in operation
BBB
ECC
max
4
4x 4x
Neutron Flux (corr.)
1≥
> 1
S1R
Reactor Trip
4
PCC 1-4
2v4B 2v4
Reactor Trip
4
PCC 1-4
2. M AX2v4
BBBB 2v4
MCR SCR
Reset
4
Reactor TripMCR/SCR
MCR SCR
> 1
Control
4
Sliding Limit ConditionMCR
2v4
AB21; AB22Sliding Limit Condition
Control
AA21; BC23Reactor Trip
AA21; BC23Reactor Trip
BBB
1≥
44
B 2v4 2v4
BBB
> 1
35> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Example of ESFAS function
LP-Safety Injection
Group of Diversity B
BDiff. between saturationtemperature and
temperature in hot leg
Group of Diversity A
4
ContainmentPressure B
Primary hot legTemperature A
1 2 3 4
max
2. MAX 2. MAX2. MIN
4
RCSPressure A
min
4 4
4x 4x
4x
S1R
4x
2v4 2v4
1x 1x
MCR/SCR
1v4 Loop
10 min
4x < 10 °CH: 4 °C
BA13 / Div. ALP-Safety Injection
> 0,129 MPaH: 0,005 MPa
10 min1x
1x
1x
R
R
BA13 / Div. BLP-Safety Injection
& 1x
CD12 / Div. B
Isolation SG
4
MCR/SCR
LP Safety InjectionStart
LP Safety InjectionReset
B
1≥ 1≥
2v4B
BA26LP Safety Injection
(memory)
B 2v4
BA26LP Safety Injection
(memory)
S1R
BB23
LP Safety InjectionJNG10-40 AP001JNG10-40 AA101,102,103JNG10-40 AA801JNG12-42 AA101JNG14-44 AA101,102
onopenopenopenclose
JNG15-45 AA101JNG16-46 AA101JNK10,40 AA101,102JET51 AA101-108KTA19 AA101-108
opencloseopencloseclose
36> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
> Hardware inputs520 analog process variables, 350 pre-processed binary signals from Russian I&C systems
> Hardware outputsbinary commands to control 630 safety actuators and CRDM’s
110 analog signals for secondary use in non-TELEPERM XS functions
> 4500 software signals to OM690
> Implementation in 64 cabinets per unitSignal Conditioning and Distribution
Acquisition and Processing, Voting and Actuation
Priority Control of Safety Actuators
Monitoring and Service, Message Interfaces
Service Unit and Gateway
TELEPERM XS - The DCS for Safety Applications Total Scope of I/O Signals and Cabinets
37> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Location of cabinets
MCR room UCB30 120+30,80m
SCR room UCB23 121+23,60m
section 1 room UCB23 241+23,60m
section 2 room UCB23 231+23,60m
section 3 room UCB23 221+23,60m
section 4 UCB23 211+23,60m
MABE:signal
acquisition and
conditioning
RPS:acquisition/processing
RPS: MSI
AV42:priority controlfunction
1 CLE01 1 CLE02
MSI:message
and service
interface
gateway /service unit
CR 1 room UCB30 212+30,80m
CR 2 room UCB30 211+30,80m
1 CLE11 1 CLE12 1 CME11
1 CLE31 1 CLE32 1 CLE33 1 CLE34 1 CLE35 1 CLE36
RPS: voting
function
1 CLE21 1 CLE22 1 CLE23
RLS: acquisition/processing/
voting
1 CLN91 1 CLN92
1 CRU14 1 CRU24
1 CLN93
number of TXS cabinets
in each section15 15 15 15
1 CLE91RLS: MSI /
reactor power control
1 CLF01 1 CLF02
1 CLF11 1 CLF12 1 CMF11
1 CLF31 1 CLF32 1 CLF33 1 CLF34 1 CLF35 1 CLF36
1 CLF21 1 CLF22 1 CLF23
1 CLF91A
B
AB
C
AB
C
A
B
1 CMG21
1 CLG01 1 CLG02
1 CLG11 1 CLG12 1 CMG11
1 CLG31 1 CLG32 1 CLG33 1 CLG34 1 CLG35
1 CLG21 1 CLG22 1 CLG23
1 CLG91
A
B
C
1 CMH21
1 CLH01 1 CLH02
1 CLH11 1 CLH12 1 CMH11
1 CLH31 1 CLH32 1 CLH33 1 CLH34 1 CLH35
1 CLH21 1 CLH22 1 CLH23
1 CLH91
A
B
C
-spare-
38> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety ApplicationsOverall Structure of Reactor Protection System
39> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Data flow, part RTS to CR actuating part
(b)(b)(b)(b)
AP-Hb
AP-Gb
AP-Fb
emergencycommandlogic
senor/ransducer
2/4
AP-Eb
ComputerAP-Fa
ComputerAP-Ga
ComputerAP-Ha
1 1 1 1
power breakersystem
. . .half of CRDM's
. . .half of CRDM's
sens
or le
vel
proc
essi
ng le
vel
actu
atio
n le
vel
selectition
limit valuemonitoring
otherparameters
otherallgorithms
measuringrangeconversion
signalinput
A/D
fail-safeimplementation
signaloutput
2.MAX or2.MIN
dataexchange
ComputerAP-Ea
&
1. .
.
cont
rol
leve
l
2/4 2/4 2/4
40> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Data flow, part ESFAS to ESF actuators
AP-Hb
AP-Gb
AP-Fb
transducer
AP-Eb
ComputerAP-Fa
ComputerAP-Ga
ComputerAP-Ha
sens
orle
vel
actu
atio
n le
vel
M
Switch-gear
Prioritymodule
selectition
limit valuemonitoringotherparameters
otherallgorithms
measuringrangeconversion
signalinput
A/D
2.MAX or2.MIN
dataexchange
ComputerAP-Ea
&
1
. . .
VO-F1b
VO-G1b
VO-H1bVO-
E1b
M
Switch-gear
Prioritymodule
ComputerVO-F1a
M
Switch-gear
Prioritymodule
M
Switch-gear
Prioritymodule
ComputerVO-H1a
ComputerVO-G1a
signal input (bus)
cont
rol
leve
lpr
oces
sing
leve
l
2/4
signal output
signal input (bus)
voting
ComputerVO-E1a
41> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Generation of RTS and ESFAS shared limit values
&
1
2.max or2.min
&
1
Pre-processingand validation
Reactor tripfunctionprocessing
Limit valuegeneration forreactor tripfunction
to ESFAS function
Processingmodule SVE
Analoginput
module
Processingmodule SVE
ESFASfunctionprocessing
Limit valuegeneration forESFASfunction
from otherredundancy
groups
Digitaloutputmodule
from pre-processingand validation
Acquisition/processingcomputer AP
L2-commu-nication
to ESFAS actuationcomputers VO,
diverse mode a or b
to shut-off logicof power breaker system
to ESFAS function(for same limitvalues)
Signalinput
Signaloutput
fromtransducer
L2commu-nication
42> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Overall Structure of Reactor Limitation System
43> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety Applications Priority Control Module AV42 Features
> Interface between safety and non-safety I&C systems in case of use of safety system actuator for operational tasks
> Use of certified devices (quality class E1)
> Commands connected from
ESFAS and RLS (mitigation of AOO’s and PIE’s)
normal operating systems (monitoring and control during normal operating conditions via automation processor or OM690)
back-up tiles for defined scope of single actuator control
> Drive control and prioritization of commands
44> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
TELEPERM XS - The DCS for Safety ApplicationsPriority Control Module AV42 connected System
MM
back-up panel
Main Control Room MCR Stand-by Control Room SCR
drivecontrol tile
I&C-electronic rooms
switchgear room
changeoverswitch
MCR/SCR
SR/normaloperation I&Csystems (TXP)
operating/monitoring
switchgear
PRIO("bus diable"set/not set)
operatingterminal
drivecontrol tile
operating/monitoring
back-up panel
manualcommands
operatingterminal
ESFAS
PRIO("bus diable"set/not set)
Priority Module AV42
manualcommands
RLS
45> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Scope of Services
> Project Management
> Engineering
> Procurement and Shipment
> Testing (Factory Tests, FAT, ...)
> Training
> Supervision for Installation and Commissioning
> Performance Tests
> Interface Management
> Provisions of documents/support for PSAR and FSAR
> Supporting the Client in Authoritity Questions
46> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Scope of ServicesTesting
> Hardware and Performance Testsincl. Interface to Russian Systems
> Test of Application Software
> Function Tests
> Integration Test
> Factory Acceptance TestParticipation of Client, Russian Designer and Authority
47> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsOverall test concept
PhaseSection
ATest
of Application SW
BIntegration /
Function Test
CCommissioning
of TXS
DPlant
Commissioning0 Configuration
CheckSPACE, SIVAT SPACE, SIVAT
Simulation toolTXS-HW
SPACE,TXS-HW
1 Electrical andCommunicationTest
Power supplyCabinet alarmNetwork communication
Power supplyCabinet alarmNetwork communication
2 Signal Test Analog I/O-signalsBinary I/O-signalsReactor protection pan.Service unit
I/O-signalsInterfaces to other I&CReactor protection pan.Service unit
3 Test of SystemPerformance andFailure Behavior
Communication failureCPU failure
Operating modesGateway to TXPBus load H1, L2CPU loadReaction time
Operating modesGateway to TXPPriority controlSwitch over MCR/SCRFailure / test other I&C
4 Test of requiredI&C Functionality
White box test of allfunctional modules(SE, MD, ICF, SM, SS)
Functional test RPS,RLS, APCI&C-alarmsStart and Restart
5 Test of requiredTechnologicalFunctionality
Black box test of allengineered safetyfunctionsOpen loop integral testClosed loop test
Integral test ofengineered safetyfunctionsProcess alarmsFAT
RPS, RLS, APCValidation of systembehavior underoperationalconditions
6 Periodic Testing Check ofperiodic testing
Periodic testing
48> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsSoftware Test Activities
> White box tests executed by FANP I&C department100 % simulation of plant-specific safety functions with aid of SIVAT (simulation based validation tool) by simulation of input variables and observation of single function behavior
Detection of function diagram implemented engineering mistakes by comparison of simulation results and function requirement specification
If required, subsequent correction of affected function diagrams
> Black box tests executed by Russian process departmentOpen loop test of complete system by simulation of inputs and observation of system behavior
Closed loop test of complete system with process model to verify the system behavior under dynamic plant conditions e. g. simulation of loss of reactor coolant pumps and feed water pumps
49> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsTest Bay Schedule and Activities
FAT
MountingPower Supply
Cabinet TestIAB58
ProtectionPanel
Test Input/Outputto Test maschine
IntegrationTest
PeriodicTesting
Test I&C function
Failure Behaviour
PerformanceTest
2002 2003Unit 1MarchFebruaryJanuaryDezemberNovemberOctoberSeptember
50> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsTest Bay Environment
SIVAT SCRIPT...vset 1_JRE12_EU276__XQ01 15.9vset 1_JRF22_EU233__XQ01 5.6vset 1_JRE12_EU276__XL01 1
go-for 5.0.........
DATA
10.0 12.2 15.1 1 0 0 010.2 12.1 25.1 1 0 0 010.5 12.1 22.1 1 1 0 010.9 10.1 22.1 1 1 0 0
SIVAT / ERBUS
read instruction
set simulatoroutputs
record data
calculate processvariables
read simulatorinputs
calculate processvariables
ERBUS ERBUS
cyclic operation
read instruction
calculate process variables
set simulatoroutputs
SMS Script..1_JRE12_EU276__XQ01 15.91_JRF22_EU233__XQ01 5.61_JRE12_EU276__XL01 1
go 2.0.........
Black Box Test
White Box Test
PLOT
simulate
51> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsTest Bay executed Hardware and Performance Tests
> Electrical and communication tests e. g. electrical current consumption, cabinet signaling, bus connections
> Full scope I/O signal test using to check correct signal assignment to I/O modules)
> Failure behavior in case of loss of computer, I/O modules, bus or power supply
> System performance e. g. bus load, calculation and cycle times, system response time, input circuit accuracy
52> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Testing: TXS - The DCS for Safety ApplicationsTest Bay executed Function Test and Factory Acceptance Test
> Exemplary repetition of white and black box tests
Separately for reactor protection, reactor limitation and power control systems
TXS complete system
TXS complete system with plant model connection and simulation of DBA e. g. LOCA, SGTR
> Information display on OM690 and reactor protection panel
> Test results
Conformity of TXS complete system with task requirement specification
Client and authority trust in digital system TELEPERM XS
53> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Scope of Services
> Procurement and Transport
About 1.600 Delivery Packages with 14.000 Positions
Co-operation with approx. 60 sub suppliers
Logistics for approx. 280 delivery packages by sea freight (70) and air freight (210)
54> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Siemens and FANP managing the Interfaces:Design, Implementation and Testing
Neutron FluxMonitoringEquipment
Main I&CTXP, TXS, ..
Monitoring, Control, and
Diagnoses System
Automated RadiationMonitoring
System
IncoreInstrumentationSystem
Turbine HydraulicControl System
ElectricalEquipment
Rod Control andIndication
GeneratorDiagnostic
Power Breaker System
Chemical AnalysesPrimary Circuit
Main Coolant PumpMonitoring and
Diagnostic System
Polar CraneFire ProtectionSystem
Black Boxesin HVAC, Diesel, ...
Industrial Anti-SeismicProtection System
CCI, Auxitrol, Vanatom, Diff.
Actuator Supplier
55> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Co-operation Siemens/FANP –Russian Companies
has long Tradition
VVER440 Paks, BohuniceVVER640 Development
VVER1000/NPP91 Tianwan 1+2
VVER1000 Kozloduj
56> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Summary
> Framatome ANP/Siemens are able to managesuccessfully large Projects
> The Tianwan NPS is the first NPP worldwide, equippedcompletely with digital control systems.
> The DCS platforms TELEPERM XS andTELEPERM XP fulfill all automation tasksfrom reactor protection to water treatment system.
> The screen-based OM690 system offers a modern HMIfor NPP operation.
> The Tianwan NPS Main I&C project is an example ofsuccessful multicultural co-operation.
57> Framatome ANP GmbH Torsten Tech, NGLP, Siemens PG Burkhard Heidowitzsch, L51, Sofia September 2004 file: .ppt
Belene NPP:
Lets continue thisInternational Co-operation
Thank You!