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Introduction to HEATRAN
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Page 1: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Introduction to HEATRAN

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Greetings It is an enormous honor for us to extend best greetings to our customers and business friends by way of introducing HEATRAN. As a specialist group of Heat Transfer Equipment Design, HEATRAN was founded in Nov. 1999, however, the principals' experience dated back over prior years when they worked together at one of the largest engineering company in Korea. For more than 20 years, they have concentrated and specialized their activities on the designing of Heat Transfer Equipment for oil refinery, gas processing, petrochemical, power generation plants, and other allied industries. We ensure that our world leading technology in the field of heat exchanger design would be an assets to our clients by providing qualified and cost effective design. In addition, the process-oriented approach in design enables HEATRAN to Optimize Every Application. HEATRAN's applications of high quality include; ○ Shell and Tube Type Heat Exchanger ○ Air Cooled Heat Exchanger ○ Waste Heat Recovery System ○ Feed Water Heater ○ Steam Surface Condenser ○ and Heat Transfer Related Equipment A combination of proven experience, the ability to design on time, and the provision of optimum solutions, ensures HEATRAN to provide cost effective equipment of quality. HEATRAN as your partner, will provide our clients with design service of the highest quality, and it is our goal for always. We are looking forward to have an opportunity to work with you all the time. Jong-Chan Choi President

Contents 1. Company Profile ......…....…...........……. 1 2. Design Scope .........………...........………. 1 3. HEATRAN's Specialists ..................…….. 2 4. Design Service ..........………........……... 3 5. Computerized Design Process .........…..… 4 6. HEATRAN as your Partner ......……….… 5 7. Customers ..................................……...... 6 8. SAMPLE DATA SHEET ........….…….... 6

1. Company Profile ◇ Name : HEATRAN (HEAT TRANsfer technology) ◇ Business Field : Design of Heat Transfer Equipment ◇ Established : Nov. 6. 1999 ◇ President : Jong-Chan Choi P.E./Ph.D/Chair of HTRI CC-Korea ◇ Staffs : 5 Specialists in Design of Heat Exchanger ◇ Member Organization : HTRI (Heat Transfer Research Inc.) ◇ Address : A802, SIGMA-II Office Building, 18 Koomi-dong, Boondang-ku, Sungnam Kyunggi-do, Korea, 463-500 Telephone : +82-(0)31-726-0037 F A X : +82-(0)31-726-0040 E-mail : [email protected] Home Page : http://www.heatran.com 2. Design Scope 2.1 HEATRAN Activities ▷ Basic Design of Heat Transfer Equipment (Thermal Rating, Tube Layout, Provision of Data Sheet) ▷ Field Trouble Shooting and Technical Support Service ▷ Heat Transfer Related Calculation, Design and Development

2.2 Type of Equipment ▷ Shell and Tube Type Heat Exchanger Heater / Cooler / Condenser / Reboiler (including Thermosiphon) Reflux Condenser Falling Film Evaporator ▷ Air Cooled Type Heat Exchanger Induced Draft Type Forced Draft Type Natural Draft Type ▷ Heat Exchanger for Power Generation Plant Feed Water Heater(H.P / L.P / D.H) Closed Circuit Cooling Water Heat Exchanger Steam Surface Condenser (after steam turbine) Inter & After Condenser (after surface condenser) ▷ Inter & After Condensers for Steam Jet Vacuum System ▷ Heat Recovery System Steam Generator Economizer Superheater Air Preheater ▷ Fin Tube Type Inter Cooler and After Cooler for gas compressing

station

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3. HEATRAN's Specialists As an expert group of Heat Transfer Equipment, the detailed experience of HEATRAN's specialists are as follows. ■ JONG-CHAN CHOI (PRESIDENT) ◇ B.S in Chemical Engineering at Younsei University

M.S and Ph.D at Korea Advanced Institute of Science and Technology, Registered Professional Engineer in Chemical

Engineering Equipment ◇ Personal Experience : More than 20 years

♣ Samsung Engineering Co., Ltd. (13 years) ♣ Korea Heavy Industries and Construction Co., Ltd. (7 years) ◇ Heat Exchanger Designed : More than 10,000 Items

■ BYUNG-IL CHOI (DIRECTOR) ◇ B.S in Mechanical Engineering at Seoul National University M.S at Korea Advanced Institute of Science and Technology Registered Professional Engineer in Noise and Vibration ◇ Personal Experience : More than 17 years

♣ Samsung Engineering Co., Ltd. (11 years) ♣ Hyundai Heavy Industries Co., Ltd. (6 years)

◇ Heat Exchanger Designed : More than 8,000 Items

■ KWANG-HYUN YOUN (CHIEF ENGINEER) ◇ B.S in Chemical Engineering at Korea University

◇ Personal Experience : More than 11 years, ♣ Daelim Engineering Co., Ltd. (6 years) ♣ Samsung Engineering Co., Ltd. (5 years)

◇ Heat Exchanger Designed : More than 5,000 Items ■ MI-KYUNG LEE (CHIEF ENGINEER) ◇ B.S, M.S and Ph.D in Material Science & Engineering

at Korea University ◇ Personal Experience : More than 13 years,

♣ Korea Institute of Science and Technology (11years) ♣ Research Institute of Engineering & Technology

at Korea University (2 years) ◇ Expert in Material Science

■ HONG-TAE KIM (SENIOR ENGINEER) ◇ B.S in Mechanical Engineering, Hanyang University. ◇ Samsung Engineering Co., Ltd. (7 years) ◇ Heat Exchanger Designed : More than 1,000 Items

Project Experience

Year Experienced Project List †††† Designed By ‡‡‡‡ Company 1999 PTA (340,000 MTPA) Project, Bandar Imam, Iran KHY DEC

1999 Concord Phase-1 Refinery project for Concord Oil & Petrochemical Ltd. Ningbo, Zhejiang (China) JCC / BIC / HTK SECL

1999 Malaysia Olefins Project for Optimal Olefins, Kerteh (Malaysia) JCC / BIC / HTK SECL 1998 ECH Plant for Samsung Fine Chemical, Korea JCC / BIC / HTK SECL 1998 EB/SM (500,000 MTPA) Project, Saudi Petrochemical Company, Saudi Arabia KHY DEC 1998 DHDS Refinery Project, Indian Oil Co.,Ltd., India KHY DEC 1998 Refinery Project for PEMEX Madero, Tula, Salamanca (Mexico) JCC / BIC / HTK SECL 1998 #2 Aromatics Plant for Formosa Chemicals and Fibre Corporation, Mai-Liao, Taiwan JCC / BIC SECL 1997 Hexane Plant Revamping Project, Honam Petrochemical Co.,Ltd., Korea KHY DEC 1997 Ethylene Plant Revamping Project, Honam Ethylene Co.,Ltd., Korea KHY DEC 1997 ICE CHARIOT2, Butylalc0hol Project, Korea Alcohol Industrial, Korea KHY DEC 1997 LPG Plant for Petrovietnam Trading Co., Vietnam JCC / BIC / HTK SECL

1997 200MW Combined Cycle Power Plant for Tamil Nadu Industrial Development Corporation Limited Sriperumpudur, India BIC SECL

1997 Gas Plant for Khalda Petroleum Co., Egypt JCC / BIC / HTK SECL 1996 BD/BR Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand JCC / BIC / HTK SECL 1996 C2/C3 Plant for IPCL, India JCC / HTK SECL 1996 3PE, Polyethylene Project, Honam Petrochemical Co.,Ltd., Korea KHY DEC

1996 PNOC Group A, Group B, Refinery Plant Revamping Project, Philippine Petron Corporation, Philippines KHY DEC

1995 MAN Plant for Daenong, Korea JCC / HTK SECL 1995 Aromatics Complex for Samsung General Chemicals Co. Ltd., Daesan, Korea JCC / BIC SECL 1995 Propane Dehydration (propylene) Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC 1995 Sulfuric Acid Recovery Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC 1995 Sulfolane Plant for Hanhwa, Korea JCC / HTK SECL 1995 Acrylonitrile Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC 1995 LLDPE Plant for IPCL Nagothane, India JCC SECL 1995 Ethylene Plant for Thai Petrochemical Industries Co., Ltd., Rayong, Thailand JCC / BIC / HTK SECL 1995 EO/EG Plant for P.T. Yasa Ganesha Pura, Merak, Indonesia JCC / BIC / HTK SECL 1995 EO/EG Plant for Honam Petro Chemical Corporation, Yeochon, Korea JCC / BIC SECL 1994 Acetic Acid Plant for Samsung Bp Chemicals, Korea JCC SECL 1994 #3 Solvent Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL 1994 Linear Polyethylene Project, Phillips Petroleum Singapore Company, Singapore KHY DEC 1994 ABS/SAN Project, Darching, China KHY DEC 1993 MTBE Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand JCC / BIC / KHY SECL 1993 Styrene Plant for Samsung General Chemicals, Korea JCC / BIC SECL 1993 PACOL Plant for P.T. Unggul Indah Corporation, Indonesia JCC / HTK SECL 1993 VAM Plant for Asian Acetyls Co. Ltd. (Samsung-BP Chemicals), Ulsan, Korea JCC / BIC / KHY SECL 1993 EO/EG Plant for Jilin Chemical Industries Co., Ltd., Jilin, China JCC / BIC / KHY SECL 1993 Ethylene Plant for Jilin Chemical Industries Co., Ltd, Jilin, China JCC / BIC / KHY SECL 1992 Salt Plant for Hanju Salt Co., Kangneung, Korea BIC SECL 1992 Beer Plant for Jinro-Coors Brewery Co. Ltd., Cheongwon, Korea BIC SECL 1992 TA/PTA Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL

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Year Experienced Project List †††† Designed By ‡‡‡‡ Company 1992 RFCC Plant for Singapore Refinery Co. Ltd., Singapore JCC / BIC / KHY SECL 1992 LLDPE Plant for Samsung General Chemical Co., Ltd., Daesan, Korea JCC / BIC / KHY SECL 1991 120,000 MTPA Caprolactam Plant for Tong Yang Nylon Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL 1991 Cellulose Plant for Korea Fertilizer Co., Ltd. JCC / BIC / KHY SECL 1990 RFCC Plant for Idemitsu (Japan). Japan JCC / BIC / KHY SECL 1989 Complex (EO/EG, C4, Ethylene) for Samsung General Chemicals Co., Ltd. Daesan, Korea JCC / BIC / KHY SECL 1989 ABS Project for Samsung Textile Co., Ltd. JCC / BIC / KHY SECL 1988 Equipment Design and Fabrication for Gas Plant for National Refinery, India. Hazira, India BIC HHI 1988 Equipment Design and Fabrication for Refinery Plant for Oman National Refinery. Ore, Oman BIC HHI 1987 Ethylene Storage Tank for Honam Petrochemical Co., Ltd. JCC SECL 1987 Equipment Design and Fabrication for New Ethylene Plant for Yukong Limited, Ulsan, Korea BIC HHI 1986 Equipment Design and Fabrication for Fertilizer Plant for India National Fertilizer. Aonla, India BIC HHI 1986 Desalination Plant for Saudi Nation, Saudi Arabia. JCC SECL 1986 Aromatics Complex for Yukong Co., Ltd. JCC SECL 1986 Equipment Design and Fabrication for Refinery Plant for Kukdong Refinery . Incheon, Korea BIC HHI

1985 Equipment Design and Fabrication for ST Power Plant for India National Electric Co. Ltd. Ramagundam, India BIC HHI

1985 Equipment Design and Fabrication for Separator Replacing Project for Hanyang Chemical Co. Ltd., Ulsan, Korea JCC KHIC

1985 Cogeneration Power Plant for Mokdong, Korea Electric Power Co., Ltd. JCC KHIC 1985 Feed Water Heater Revamping or Seoul Thermal Power Plant, Korea Electric Power Co., Ltd. JCC KHIC 1985 Pyung-taek LNG Terminal JCC KHIC 1984 Yeosu Thermal Power Plant, Korea Electric Power Co., Ltd. JCC KHIC 1982 Heater for Korea No. 9 & 10 Nuclear Power Plant, Korea Electric Power Co., Ltd. JCC KHIC

† JCC : CHOI, JONG-CHAN ‡ DEC : Daelim Engineering Co., Ltd. BIC : CHOI, BYUNG-IL SECL : Samsung Engineering Co., Ltd. KHY : YOUN, KWANG-HYUN KHIC : Korea Heavy Industries & Construction Co., Ltd. HTK : KIM, HONG-TAE HHI : Hyundai Heavy Industes Co., Ltd. 4. Design Service Specialized HEATRAN's engineers, using the latest computer design tools and more than 55 years of combined experience in heat exchanger design, will provide not only qualified and cost effective heat exchanger design solution but also efficient solutions to special heat transfer problems for oil refinery, gas processing, petrochemical, power generation plant and other allied industries.

4.1 Design of Shell and Tube Type Heat Exchanger ◇ Many trial solutions to find a qualified optimum design ◇ Preparing exact Tube Layout at thermal rating stage Cost-effective and compact design ◇ Preparing Equipment Data Sheet in detail Procurement, Manufacturing and construction within short period (Engineering Drawing can be eliminated) ◇ Design Tools ○ HTRI ○ HEDAS (Heat Exchanger Design Automation System) ○ AutoCAD Data Sheet

4.2 Design of Air Cooled Type Heat Exchanger ◇ Many trial solutions to find a qualified optimum design ◇ Fan Rating ◇ Preparing Equipment Data Sheet (Excel Format) including

Schematic Drawing ◇ Design Tools ○ HTRI ○ HTaS (Heat Transfer Analysis System) ○ Excel Data Sheet 4.3 Design Service

for Special Heat Transfer Equipment HEATRAN provides highly qualified design services for the Special Heat Transfer Equipment and other related systems, as follows ; ○ Heat Recovery Steam Generator

○ Waste Heat Boiler, Superheater, Economizer ○ Surface Condenser (after steam turbine) ○ Inter and After Condenser

(for steam jet ejector within vacuum system) ○ Feed Water Heater (H.P / L.P / D.H) ○ Inter and After Cooler (for gas compressing station) 4.4 Design Service for Other Heat Transfer Equipment HEATRAN can provide design solution of shell and tube type exchanger for the following equipment. This design solution is more cost-effective compared with the equipment cost of specialized manufacturer.

State-of-the-art Technology

Widely Experienced Specialists

Effective Design Tools

Cost Effective Design

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DESIGN PROCESS Applying heat transfer technology Optimized equipment design

Minimizing Equipment Cost ○ Reflux Condenser

Spiral-plate type, supplied by specialized manufacturer, is popular but shell and tube type design shall also be done so that performance and cost effective choice could be made.

○ Falling Film Evaporator HETRAN can provide shell and tube type design solution, which makes it possible to purchase with lower cost without sacrificing any quality of this equipment.

4.5 Technical Support Service With HEATRAN's considerable experience in debottlenecking, trouble shooting and revamping of heat exchanger, our experts can provide technical support services including ; ○ Field Trouble Shooting

○ Heat Transfer related Calculation, Design, and Development 5. Computerized Design Process; HTaS, HEDAS HEATRAN's exclusive computerized design tools, such as HTaS and HEDAS Systems, were developed to provide design engineer with tools to make heat exchanger design in shorter time, with greater accuracy, and with higher quality. With our experts' great experience, these software tools are essential in doing many trial design to find out the optimized design solution. And also these programs are the basis of our best quality data sheet. ■ HTaS (Heat Transfer Analysis System)

HTaS is an integrated computer software system which makes it easy to use many thermal rating softwares, and also automatically produces the Excel format data sheet and schematic drawing of air cooled heat exchanger.

■ HEDAS (Heat Exchanger Design Automation System)

Once the design of shell and tube type heat exchanger is optimized by HTaS, HEDAS automatically produces AutoCAD drawing of Equipment Data Sheet.

HEDAS has the following three functional step. Tube Layout Drawing TEMA Specification Sheet and Setting Plan Construction Detail Sheet

HEATRAN DESIGN PROCESS

HTaS (Heat Transfer Analysis System)

HEDAS (Heat Exchanger Design

Automation System)

Process Data Sheet

Thermal Rating

Preparing Data Sheet

Database File

Equipment Data Sheet

with Tube Layout

1. Input / Edit Data 2. Tube Layout 3. Equipment Data Sheet

1) TEMA Specification Sheet 2) Setting Plan Sheet 3) Tube Layout Sheet 4) Construction Detail Sheet

LAN

Environment

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6. HEATRAN as your Partner HEATRAN as your partner, we are sure that we would be an assets to our clients, in the following ways. (1) ENGINEERING COMPANY A. Cost Effective Project Execution

Because HEATRAN provide his clients with the most design solution while meeting all requirements and specifications, his clients are able to design and purchase heat exchanger of lower price. Consequently, in turn key basis project, engineering companies would have more profit and, in the proposal stage, they would be the winner of the project.

○ The Most Optimized Design

Minimizing Equipment Cost Improving Competitiveness

B. Cutting Down the Project Schedule

As a specialist group, HEATRAN's expert will design Heat Exchanger in much less time with higher accuracy. Therefore, engineering companies can complete the thermal design stage of heat exchanger within shorter period. Consequently, it will result in the cutting down of project schedule much more.

○ Heat exchanger design within shorter period

Cutting down the project Schedule C. Improving Project Execution Capability

HEATRAN's specialists have considerable experience in the trouble shooting of heat exchanger related problem at construction, start-up and normal operation stage of many kind of plant. Thus, when you are in trouble with heat exchanger related problems, HEATRAN's unique Expert Technical Support Services will support you to overcome the difficulties and this service would keep your project on schedule. Consequently, it will result in the improving of your project execution capability.

○ Immediate Solution to your trouble

Minimizing Impact on the Project

(2) HEAT EXCHANGER MANUFACTURER A. Extending of Business

Heat exchanger manufacture can extend his front business boundary from detail design and manufacturing to the basic design. This will be a new horizon to the equipment manufacturer.

○ Detail design and Manufacturing Basic Design + Detail Design + Manufacturing B. More Chances to Get Order

Because HEATRAN provide the most optimized design while meeting all requirements and specifications, his clients are able to supply heat exchanger with the lower price. This makes his client the winner in the bid, and consequently, his client manufactures would get more heat exchanger orders.

○ Economic design by Experienced Specialist Minimize the equipment price C. Improving Technical Confidence by Technical Support

from HEATRAN HEATRAN's specialists have considerable experience in the trouble shooting of heat exchanger related problem at manufacturing, construction, start-up and normal operation stage of many kinds of plant. Thus, when you are in trouble with heat exchanger related problems, HEATRAN's unique Expert Technical Support Services will support you to overcome the difficulties and this service would improve the technical confidence of our client manufactures.

Although some manufacturers have the best manufacturing ability and cost competitiveness in the field of special type heat exchanger such as waste heat exchanger, feed water heater and surface condenser, they do not have the basic design ability. This results in the loss of profit coming from turn-key based supply of equipment. But co-work with HEATRAN, having basic design ability, and Manufacturer, having the best quality of manufacturing, will produce more profit from the turn key based equipment supply. (3) PLANT OWNER

Developing Optimized Production Line

When the process owner wants to install heat exchangers for debottlenecking, modification, energy saving and optimization of production line, he can install trouble free exchanger with minimized cost. This can be done by the support of HEATRAN, because we provide the optimized and economical design solution while meeting the basic requirements for the equipment performance.

HEATRAN will perform the exact role of ours as a client's Technical Center.

PLANT OWNER

ENGINEERING COMPANY

MANUFACTURER

Why HEATRAN as your partner

Compact and cost effective design

Lower project cost or lower proposal price

You are the winner in your business field

Reduced equipment cost

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7. Customers Since commencing design service in Nov. 1999, HEATRAN has successfully performed the design service of various heat transfer units and projects from the following clients. ☞ Projects from Engineering Companies ♣ Samsung Engineering Co., Ltd. ♣ SK Construction & Engineering Co., Ltd. ♣ Cheil Engineering Co., Ltd. ♣ Q & TECH Engineering Co., Ltd. ♣ HANHWA/Construction Division ☞ Projects from Plant Owners ♣ Hansol Chemience Co. Ltd. ♣ Homam Petrochemical Corp. ♣ Samsung-BP Chemicals Co., Ltd. ♣ Samsung Petrochemical Co., Ltd. ♣ Samsung General Chemicals Co., Ltd. ♣ Samsung Fine Chemicals Co., Ltd. ☞ Projects from Heat Exchanger Manufacturers and Fabricators ♣ Bumwoo Engineering Co., Ltd. ♣ Daekyung Engineering & Construction Co., Ltd. ♣ Dongahn Engineering Co., Ltd. ♣ Doosan Machinery Co., Ltd. ♣ Hanjung DCM Co., Ltd. ♣ ILSUNG Engineering & Construction Co., Ltd. ♣ INGENIERÍA Y DISEÑO EUROPEO, S.A., Spain ♣ Jinsung Machinery Co.,Ltd. ♣ JMC Corporation ♣ Keukdong E.T.S Co., Ltd. ♣ KOCAT, Inc. ♣ Korea Energy Industries Co., Ltd. ♣ Olayan Descon Engineering Company, Saudi Arabia ♣ Seoul Plant Engineering & Construction Co., Ltd. ♣ Sewon Heavy Machinery Co., Ltd, ♣ Shin Han Heat Exchanger, Ind. Co., Ltd. ♣ Sungjin Machinery Co., Ltd ◈ List of Major Design Works ◈ ▷ IOCL project, India (1999.11∼2000.02) 39 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd. ▷ PEMEX SALAMANCA Project, Mexico (2000.01∼2000.02) 10 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd. ▷ PEMEX TULA Project, Mexico (2000.01∼2000.02) 39 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd. ▷ HONAM Petrochemical TBA Project, Korea

(2000.02∼2000.02) 17 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd. ▷ BPCX(HDPE) Project, Thailand (2000.02∼2000.03) 37 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd. ▷ PMPC PVC Project, Vietnam (2000.09∼2000.10) 7 Items of Heat Exchanger Design

for Samsung Engineering Co., Ltd.

▷ NIC PDH/PP Project, Saudi Arabia (2000.08∼2000.10)

38 Items of Heat Exchanger Design for Samsung Engineering Co., Ltd.

▷ ANCAP, Expansion of LA TEJA Refinery (2000.09∼2000.11)

60 Items of Heat Exchanger Design for Seoul Plant Engineering & Construction Co., Ltd.

8. SAMPLE DATA SHEET ○ Shell and Tube Type Condenser .........……………….……..…………….…..…...... 7 Horizontal Thermo-siphon .........……….………………….…. 8 Vertical Thermo-siphon .........……………………………….... 10 Kettle Type .........…………………..…….………………....… 11 Closed Cooling Water Heater ......………………….……..…... 13 High Pressure (D-type) .........……..………………………….. 15 ○ Falling Film Evaporator (Shell and Tube Type) …................…. 17 ○ Air Cooled Type Heat Exchanger Forced Draft Type .….....………………………………….….. 19 A-frame Type .........…………………………………………... 20 ○ Feed Water Heater HP Heater .….....………………….……………………….….. 21 LP Heater .........………………………..……………………... 22 ○ Surface Condenser System Round Surface Condenser ......………………………………... 23 Ejector .........…………………………………………………... 24 Inter and After Condenser .........…………..………………...... 25 ○ Waste Heat Recovery Heat Recovery Steam Generator (Shell and Tube Type) …….. 27 Heat Recovery Steam Generator (Fin Tube Type) .........…….. 29 Air Pre-heater (Shell and Tube Type) ......…………..………... 31 Air Pre-heater (Box Type) .........…………………………….... 32 ○ Waste Heat Exchanger Train in Styrene Service ..…..….……... 33

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R H

EAT

EXC

HA

NG

ERH

EAT

TRA

NSF

ER T

ECH

NO

LOG

Y

○ S

hell

and

Tube

Typ

e /

Ver

tical

The

rmo-

siph

on (3

/3)

She

ll an

d Tu

be T

ype

/ K

ettle

Typ

e (1

/3)

Page 13: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRA

NSF

ER T

ECH

NO

LOG

YTU

BU

LAR

HEA

T E

XCH

AN

GER

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ER

○ S

hell

and

Tube

Typ

e /

Ket

tle T

ype

(2/3

, 3/3

)

Page 14: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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TU

BU

LAR

HEA

T E

XCH

AN

GER

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ER

INLE

TO

UTL

ETSH

ELL

SID

EPE

RFO

RM

ANC

E O

F O

NE

BAT

TER

Y

OU

TLET

INLE

TTU

BE S

IDE

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

○ S

hell

and

Tube

Typ

e /

Clo

sed

Coo

ling

Wat

er H

eate

r (1/

4, 2

/4)

Page 15: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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REF

EREN

CE

D

RA

WIN

GS

SID

ETU

BE

SID

ESH

ELL

NO

ZZLE

S

CH

EDU

LE

MA

TER

IAL

S

PEC

IFIC

ATI

ON

TUBE

SID

ESH

ELL

SID

E

TUB

ULA

R H

EAT

EXC

HA

NG

ER

AD

DIT

ION

AL

DA

TA

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ERH

EAT

TRA

NSF

ER T

ECH

NO

LOG

Y

○ S

hell

and

Tube

Typ

e /

Clo

sed

Coo

ling

Wat

er H

eate

r (3/

4, 4

/4)

Page 16: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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HEA

T TR

ANS

FER

TEC

HN

OLO

GY

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

○ S

hell

and

Tube

Typ

e /

Hig

h Pr

essu

re (D

-type

) (1/

3, 2

/3)

Page 17: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

○ S

hell

and

Tube

Typ

e /

Hig

h Pr

essu

re (D

-type

) (3/

3)

Page 18: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRA

NS

FER

TEC

HN

OLO

GY

HEA

T TR

AN

SFE

R T

ECH

NO

LOG

Y

○ F

allin

g Fi

lm E

vapo

rato

r (Sh

ell a

nd T

ube

Type

) (1/

4, 2

/4)

Page 19: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRA

NS

FER

TEC

HN

OLO

GY

HEA

T TR

AN

SFE

R T

ECH

NO

LOG

Y

○ F

allin

g Fi

lm E

vapo

rato

r (Sh

ell a

nd T

ube

Type

) (3/

4, 4

/4)

Page 20: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRA

NSF

ER T

ECH

NO

LOG

YA

IR-C

OO

LED

HEA

T EX

CH

AN

GER

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

AIR

-CO

OLE

D H

EAT

EXC

HA

NG

ER

PER

FOR

MAN

CE

DAT

A -

TU

BE S

IDE

INLE

TO

UTL

ETIN

LET

OU

TLET

PER

FOR

MAN

CE

DAT

A -

AIR

SID

E

DES

IGN

, M

ATER

IALS

AN

D C

ON

STR

UC

TIO

N

MEC

HAN

ICA

L E

QU

IPM

ENT

TUBE

BU

ND

LEH

EAD

ER

NO

ZZLE

S

TUBE

FIN

DR

IVER

FAN

SPEE

D R

EDU

CER

○ A

ir C

oole

d Ty

pe H

eat E

xcha

nger

/ F

orce

d D

raft

Type

Page 21: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Page 20 of 38

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H

EAT

TRA

NSF

ER T

ECH

NO

LOG

YA

IR-C

OO

LED

HEA

T EX

CH

AN

GER

[A-F

RA

M T

YPE]

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

AIR

-CO

OLE

D H

EAT

EXC

HA

NG

ER

PER

FOR

MAN

CE

DAT

A -

TU

BE S

IDE

INLE

TO

UTL

ETIN

LET

OU

TLET

PER

FOR

MAN

CE

DAT

A -

AIR

SID

E

DES

IGN

, M

ATER

IALS

AN

D C

ON

STR

UC

TIO

N

MEC

HAN

ICA

L E

QU

IPM

ENT

TUBE

BU

ND

LEH

EAD

ER

NO

ZZLE

S

TUBE

FIN

DR

IVER

FAN

SPEE

D R

EDU

CER

[A-F

RA

M T

YPE]

○ A

ir C

oole

d Ty

pe H

eat E

xcha

nger

/ A

-fra

me

Type

Page 22: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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FE

ED W

ATE

R H

EATE

RH

EAT

TRA

NSF

ER T

ECH

NO

LOG

Y

FEED

WA

TER

HEA

TER

SHEL

L S

IDE

PER

FOR

MAN

CE

OF

ON

E S

HEL

L

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

TUBE

SID

E

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

○ F

eed

Wat

er H

eate

r /

HP

Hea

ter

Page 23: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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FE

ED W

ATE

R H

EATE

RH

EAT

TRA

NSF

ER T

ECH

NO

LOG

Y

FEED

WA

TER

HEA

TER

SHEL

L S

IDE

PER

FOR

MAN

CE

OF

ON

E S

HEL

L

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

TUBE

SID

E

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

○ F

eed

Wat

er H

eate

r /

LP

Hea

ter

Page 24: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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R

OU

ND

SU

RFA

CE

CO

ND

ENSE

RH

EAT

TRA

NSF

ER T

ECH

NO

LOG

Y

RO

UN

D S

UR

FAC

E C

ON

DEN

SER

INLE

TO

UTL

ETSH

ELL

SID

EPE

RFO

RM

ANC

E O

F O

NE

BAT

TER

Y

OU

TLET

INLE

TTU

BE S

IDE

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

HEA

T TR

AN

SFER

TEC

HN

OLO

GY

○ S

urfa

ce C

onde

nser

Sys

tem

/ R

ound

Sur

face

Con

dens

er

Page 25: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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○ Surface Condenser System / Ejector

Page 26: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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NO

ZZLE

TEM

PER

ATU

RE

MEA

N M

ETA

L

SHEL

L S

IDE

TUBE

SID

E

CO

NST

RU

CTI

ON

PER

FOR

MAN

CE

OF

ON

E B

ATTE

RY

SHEL

L S

IDE

INLE

TO

UTL

ET

TUBE

SID

EIN

LET

OU

TLE

T

TUB

ULA

R H

EAT

EXC

HA

NG

ERH

EAT

TRAN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ER

INLE

TO

UTL

ET

SHEL

L S

IDE

PER

FOR

MAN

CE

OF

ON

E B

ATTE

RY

OU

TLE

TIN

LET

TUBE

SID

E

CO

NST

RU

CTI

ON

MEA

N M

ETA

LTE

MP

ERA

TUR

E

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

Sur

face

Con

dens

er S

yste

m /

Inte

r and

Afte

r Con

dens

er (1

/4, 2

/4)

Page 27: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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TU

BU

LAR

HEA

T E

XCH

ANG

ERH

EAT

TRAN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ERH

EAT

TRAN

SFER

TEC

HN

OLO

GY

○ S

urfa

ce C

onde

nser

Sys

tem

/ In

ter a

nd A

fter C

onde

nser

(3/4

, 4/4

)

Page 28: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

○ W

aste

Hea

t Rec

over

y /

Hea

t Rec

over

y St

eam

Gen

erat

or (S

hell

and

Tube

Typ

e) (1

/4, 2

/4)

Page 29: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

○ W

aste

Hea

t Rec

over

y /

Hea

t Rec

over

y St

eam

Gen

erat

or (S

hell

and

Tube

Typ

e) (3

/4, 4

/4)

Page 30: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

WA

STE

HEA

T B

OIL

ER

EFF.

TU

BE

LEN

GTH

= 2

740

GAS

BFW

FR

OM

STEA

M D

RU

M

STEA

M D

RU

MST

EAM

TO

MIN. 1000

12"

@90 X 23 = 2070

WA

STE

HEA

T B

OIL

ER

INLE

TO

UTL

ETSH

ELL

SID

EPE

RFO

RM

ANC

E O

F O

NE

BAT

TER

Y (C

ASE

A-2

)

OU

TLET

INLE

TTU

BE

SID

E

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUB

E S

IDE

SHEL

L S

IDE

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

○ W

aste

Hea

t Rec

over

y /

Hea

t Rec

over

y St

eam

Gen

erat

or (F

in T

ube

Type

) (1/

4, 2

/4)

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W

AST

E H

EAT

BO

ILER

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

RIS

ING

PIP

E

12" WATER DOWN COMMING PIPE

STEA

M O

UT

181

N4

N10N7

N9

N8

N6

N5

BLO

W &

SAM

PLE

11

LGLTPG1/

21 2

3/4

22

11

13

SPAR

ES.

V

NO

N1

N3

N2

NO

Z

BFW

INLE

TD

OW

N C

OM

MER

RIS

ER

PIP

E18

2

412

12NPS

RA

TIN

GSE

RVI

CE

MIN.1000

WAS

TE H

EAT

BOIL

ER

5000

3600N4

NLL

ID 1800

N8B

N9B

N10

N2

N1A

18"

TL

LIC

900

N8A

N3

N9A

N7

N1B

18"

24" S

TEAMNLL

900

N5

N6

TL

18"

450

N1B

N1A

<STE

AM D

RU

M>

WA

STE

HEA

T B

OIL

ERH

EAT

TRAN

SFER

TEC

HN

OLO

GY

<TU

BE P

ITC

H>

@12

2.5

X 19

= 2

327.

5

@12

2.5

X 18

= 2

205

FIN

PIP

E

GAS

122.

5

906t

h R

OW

- FI

N P

IPE

BAR

E PI

PE

GAS

122.

5

90

61.2

5

4th

RO

W -

BAR

E PI

PE

2nd

RO

W -

BAR

E PI

PE

1st R

OW

- BA

RE

PIP

E

5th

RO

W -

FIN

PIP

E

3rd

RO

W -

BAR

E PI

PE

22th

RO

W -

FIN

PIP

E

20th

RO

W -

FIN

PIP

E

19th

RO

W -

FIN

PIP

E

23th

RO

W -

FIN

PIP

E

21th

RO

W -

FIN

PIP

E

24th

RO

W -

FIN

PIP

E

GAS

@90 X 23 = 2070

○ W

aste

Hea

t Rec

over

y /

Hea

t Rec

over

y St

eam

Gen

erat

or (F

in T

ube

Type

) (3/

4, 4

/4)

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

FIN

TU

BE

HEA

T E

XCH

AN

GER

HEA

T TR

ANSF

ER T

ECH

NO

LOG

YFI

N T

UB

E H

EAT

EXC

HA

NG

ER

INLE

TO

UTL

ET

SHEL

L S

IDE

PER

FOR

MAN

CE

OF

ON

E B

ATTE

RY

OU

TLE

TIN

LET

TUBE

SID

E

CO

NST

RU

CTI

ON

MEA

N M

ETA

LTE

MP

ERA

TUR

E

NO

ZZLE

TUBE

SID

ESH

ELL

SID

E

○ W

aste

Hea

t Rec

over

y /

Air

Pre-

heat

er (S

hell

and

Tube

Typ

e)

Page 33: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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BO

X TY

PE A

IR P

REH

EATE

RH

EAT

TRAN

SFER

TEC

HN

OLO

GY

BO

X TY

PE A

IR P

REH

EATE

R

INLE

TO

UTL

ETSH

ELL

SID

EPE

RFO

RM

ANC

E O

F O

NE

BAT

TER

Y (C

ASE

A-2

)

OU

TLET

INLE

TTU

BE

SID

E

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUB

E S

IDE

SHEL

L S

IDE

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

○ W

aste

Hea

t Rec

over

y /

Air

Pre-

heat

er (B

ox T

ype)

Page 34: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

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H

EAT

TRAN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ER

INLE

TO

UTL

ETSH

ELL

SID

EPE

RFO

RM

ANC

E O

F O

NE

BAT

TER

Y

OU

TLET

INLE

TTU

BE

SID

E

CO

NST

RU

CTI

ON

MEA

N M

ETAL

TEM

PER

ATU

RE

NO

ZZLE

TUB

E S

IDE

SHEL

L S

IDE

TUB

ULA

R H

EAT

EXC

HA

NG

ERH

EAT

TRAN

SFER

TEC

HN

OLO

GY

○ W

aste

Hea

t Exc

hang

er T

rain

in S

tyre

ne S

ervi

ce (1

/12,

2/1

2)

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Page 34 of 38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

TU

BU

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T E

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GER

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BU

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T E

XCH

AN

GER

○ W

aste

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t Exc

hang

er T

rain

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tyre

ne S

ervi

ce (3

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4/1

2)

Page 36: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Page 35 of 38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

TU

BU

LAR

HEA

T E

XCH

AN

GER

HEA

T TR

ANSF

ER T

ECH

NO

LOG

Y

TUB

ULA

R H

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HA

NG

ER

INLE

TO

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SID

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RM

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TER

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rain

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tyre

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ervi

ce (5

/12,

6/1

2)

Page 37: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Page 36 of 38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

TU

BU

LAR

HEA

T E

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GER

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T TR

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hang

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rain

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tyre

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ervi

ce (7

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8/1

2)

Page 38: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Page 37 of 38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

H

EAT

TRAN

SFER

TEC

HN

OLO

GY

TUB

ULA

R H

EAT

EXC

HA

NG

ER

HEA

T TR

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IDE

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aste

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t Exc

hang

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rain

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tyre

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ervi

ce (9

/12,

10/

12)

Page 39: Introduction to HEATRANheatran.com/Library/PDF/E_presentation.pdf · Steam Surface Condenser (after steam turbine) Inter & After Condenser ... \Business\2001_Feb\Introduction_HEATRAN_English.doc

Page 38 of 38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

CO

NN

ECTI

ON

S

PRES

SUR

E VE

SSEL

DE

SIG

N

CO

ND

ITIO

NS

OPE

RA

TIN

G

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SFER

TEC

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OLO

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○ W

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tyre

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ervi

ce (1

1/12

, 12/

12)


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