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Wauseon Machine Wauseon Machine & Manufacturing, Inc.& Manufacturing, Inc.

Wauseon, OhioWauseon, Ohio

Wauseon Machine & Manufacturing, Inc. 2015

ISO 9001:2008 Certified Sept. 2000 ○ Last audit July 2014– NEVER A MAJOR NC ○ Design, Tooling & Equipment for Tube Fabrication. ○ Production Machining & Custom Engineered Machines with Automation.

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COMPANY OVERVIEW

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AEROSPACE – AUTOMOTIVE - APPLIANCE


•Dedicated Account Manager for each customer•Inside Sales and Support Staff•21 Engineers and 5 Technicians•42 Toolmakers and 26 Machinists•106 CNC Machining Centers

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KEY RESOURCES


•Complete Tool Room CapabilitiesComplete Tool Room Capabilities•33,000 sq. ft.33,000 sq. ft.•83 Employees83 Employees

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PLANT 1


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Grind EquipmentGrind Equipment○ Manual Surface Grinder (6)

Max. Capacity:8” x 18” x 12”

○ Automatic Surface Grinder (5)Max. Capacity:16” x 24” x 10”

○ O.D. Grinder (2)Max. Capacity:

10” Ø x 22” long

○ Blanchard Grinder (2)Max. Capacity:

up to 36” Ø

○ Hone (1)Max. Capacity:

up to 2 ¼”

GRIND DEPARTMENT

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Lathe EquipmentLathe Equipment○ CNC Lathes (14)

Max. Capacity: 27” Ø x 160” long

○ Manual Lathes (5)Max. Capacity:

16” Ø x 60” long

LATHE DEPARTMENT

Mill EquipmentMill Equipment

○ CNC Vertical Mil ls (27)Max. Capacity:

X=121” Y=70” Z=32”

○ Horizontal Mil ls (2 CNC, 1 Manual)

Max. Capacity: X=64” Y=50” Z=32”

○ Mazak IntegrexMulti -tasking Center (1)

Max. Capacity: X=17” Y=7” Z=21”B=220° C=360°

MILL DEPARTMENT

■ 9Wauseon Machine & Manufacturing, Inc. 2015

Max. Capacity:12” Ø x 21” long

Haas ST-20Y with Live Tooling

Max. Capacity:X=17” Y=7” Z=21”B=220° C=360°

Mazak Integrex J-200

MULTI-TASKING CENTERS


Carbinite (Surface Texturing) Ram EDM (Electrical Discharge Machining)

Misc. EquipmentMisc. Equipment○ Wire EDMs (3)

Max. Work Piece:X= 31” Y=28” Z=11”

○ Ram EDMs (2)Max. Work Piece:

X=24” Y=14” Z=10”

○ Cut-off Saws (7)

○ Heat Treat Ovens (5)Max. Capacity:

X=16” Y=16” Z=10”

○ Carbinite (Surface Texturing)

○ Fortus 3D

Prototyping Machines (1)

MISC. EQUIPMENT


o Saw Cuttingo Weldingo Heat Treatingo Tumblingo Sand Blastingo CMM Inspectiono Carbinite

(Surface Texturing)o Paint Booth

Steel InventoryTIG Welding

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COMPLETE TOOL ROOM SERVICE


○ Volume Discounts Offered○ Ask your Account Manager for more details

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CUSTOMER STOCK TOOLING PROGRAM


•Started operations July 2002Started operations July 2002•Design and Build of Standard Design and Build of Standard and Custom Equipment and Custom Equipment•32,000 sq. ft.32,000 sq. ft.•44 Employees44 Employees

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PLANT 2


ENGINEERING SERVICES

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CUSTOM TOOL DESIGN & DEVELOPMENT


RAPID PROTOTYPING

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ENGINEERING SERVICES

WMM ENGINEERING CAPABILITIES


UP TO 3” Ø TUBE UP TO 2” Ø TUBE○ END FORMING ○ END FINISHING

UP TO 3/8” Ø TUBE○ DECOATING ○ CRIMPING

UP TO 3¾” Ø TUBE

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STANDARD EQUIPMENT


○ DUAL END FORMING MACHINES (END FORM UP TO 1½” Ø TUBE)

○ END FORMING/END FINISHING MACHINES (END FORM/END FINISH UP TO ¾” Ø TUBE)

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INTEGRATED MACHINES


○ Assembly Machines

○ Fixtures

○ Dedicated Power Benders

○ Leak Testers

○ Loaders

○ Hand Benders

Press Fixture Stud Assembler

Dedicated Power Bender Assembly Machine

CUSTOM MACHINES


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FANUC ROBOTICS AND WAUSEON MACHINE

LEVEL IV

• Wauseon Machine has been an Authorized Integrator of FANUC Robotics for 15 years• In 2010, WMM reached the highest integrator status of Level IV • We have earned and maintained the following integrator

achievements by meeting and keeping current on several requirements established by FANUC Robotics:• Certified Servicing Integrator• Certified Vision Specialist

Outstanding Sales Growth Award2001, 2002, 2011

Sales Leadership Award2011, 2012, 2013

FANUC ROBOTICS AWARDS


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Robots – FANUC and WMM will offer the best available pricing as a

Level IV Integrator

LEVEL IV


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE RoboGuide Simulation Software Services

LEVEL IV


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Design/Build End of Arm Tool (EOAT), including Cable Management

System (Dressout) & Tryout

LEVEL IV


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Fabrication of Guarding & Risers/Pedestals

LEVEL IV


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Electrical Engineering – Controls & Programming

LEVEL IV


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE

LEVEL IV

Installation, Start-up, Service, & Support

As a Certified Servicing Integrator, WMM is authorized to provide warranty and repair of FANUC products


○ Assembly○ Deburring○ Dispensing○ Press Tending○ Plastic Deflashing\Degating○ Plastic Ultrasonic Assembly Welding○ Pharmaceutical Packaging○ Machine Load\Unload○ Material Handling○ Testing & Inspection

since 1999190+ FANUC APPLICATIONS

Robotic Machine Load\Unload

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•Started operations January 2004Started operations January 2004•Production MachiningProduction Machining•30,000 sq. ft.30,000 sq. ft.•38 Employees38 Employees

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PLANT 3


Machining of a wide variety of Machining of a wide variety of shapes, sizes, and volumesshapes, sizes, and volumes

Swiss style machiningSwiss style machining

3 inches3 inches

2.6 inches2.6 inches

6 inches6 inches

Secondary machining of castingsSecondary machining of castings Secondary machining of stampingsSecondary machining of stampings

5 inches5 inches

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CNC PRODUCTION MACHINING

Core Capabilities in Production Machining: CNC Mills

○ Pallet Changers○ 4th Axis Rotary Fixtures○ Horizontal & Vertical

CNC Lathes ○ Single Spindle○ Dual Spindle, Dual Turret○ Gantry Load○ Live Tooling○ Bar Feeders○ Swiss Style

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CNC PRODUCTION MACHINING


Options ▫ Barfeed up to 2” Ø x 12 ft. long

▫ Spindle through hole up to 2.5” Ø ▫ Live Tooling

Lathe EquipmentLathe Equipment○ Mazak Quick Turn Lathes

(25)with Dual Spindle, Dual Turret (2)

Max. Capacity:15” Ø x 21” long

Mazak Quick Turn 20 with bar feeder

Cincom Citizen Swiss L20

○ Cincom Citizen Swiss Lathes (4)

Options ▫ Barfeed up to 0.787” Ø

▫ Live ToolingMazak Dual Turn 20

CNC TURNING


Mill EquipmentMill Equipment○ CNC Vertical Mil ls (21)

Max. Travel:X=50” Y=20” Z=32”

○ CNC Horizontal Mil ls (7)Max. Travel:

X=16” Y=16” Z=24”

Mazak HCN-4000

CNC MILLING


Brown & Sharpe CMM Robot Inspection & Packing Cell

Misc. EquipmentMisc. Equipment○ Robot Inspection & Packing Cel ls (2)

○ Broaching (1)

○ Brown & Sharpe CMMs (1)

○ Vibratory Deburring Machines (4)

○ Automatic Circular Cold Saws (1)

○ Horizontal Band Saws (1)

○ CNC Tool Presetters (1)

MISCELLANEOUS EQUIPMENT


Meeting this goal requires ALL company personnel.

Maintainability, Durability, & Reliability are committed to by Wauseon Machine through continuous improvements.

Wauseon Machine’s goal is to supply Defect Free Products to our customers.

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QUALITY POLICY


Date post:	18-Jul-2015
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