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KYMENE WET-STRENGTH RESIN INNOVATIONS · PDF fileKYMENE™ WET-STRENGTH RESIN INNOVATIONS...

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KYMENE WET-STRENGTH RESIN INNOVATIONS All statements, information and data presented herein are believed to be accurate and reliable, but are not to be taken as a guarantee, an express warranty or an implied warranty of merchantability or fitness for a particular purpose, or representation, express or implied, for which Solenis International, L.P. and its affiliates and subsidiaries assume legal responsibility. ®Registered trademark, Solenis or its subsidiaries, registered in various countries ™Trademark, Solenis or its subsidiaries, registered in various countries *Trademark owned by a third party ©2014, Solenis PC-0045 Solenis Strong Bonds. Trusted Solutions. Solenis supplies specialty chemicals for water-intensive industries, including the pulp and paper, oil and gas, chemical processing, mining, biorefining and power markets. Whether you want to increase production, develop new products, reduce costs or simply do more with less, we can help. With our innovative technologies, passionate people and unrivaled experience, Solenis is ready to deliver the solutions you need. Together, we’ll create strong bonds that ensure trusted solutions. Global Headquarters Solenis International, L.P. Wilmington, Delaware Tel: +1 302 594 5000 solenis.com
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Page 1: KYMENE WET-STRENGTH RESIN INNOVATIONS · PDF fileKYMENE™ WET-STRENGTH RESIN INNOVATIONS All statements, information and data presented herein are ... epichlorohydrin residuals, biodehalogenation

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KYMENE™ WET-STRENGTH RESIN INNOVATIONS

All statements, information and data presented herein are believed to be accurate and reliable, but are not to be taken as a guarantee, an express warranty or an implied warranty of merchantability or fitness for a particular purpose, or representation, express or implied, for which Solenis International, L.P. and its affiliates and subsidiaries assume legal responsibility. ®Registered trademark, Solenis or its subsidiaries, registered in various countries

™Trademark, Solenis or its subsidiaries, registered in various countries

*Trademark owned by a third party©2014, Solenis PC-0045

SolenisStrong Bonds. Trusted Solutions.

Solenis supplies specialty chemicals for water-intensive industries, including the pulp and paper, oil

and gas, chemical processing, mining, biorefining and power markets. Whether you want to increase

production, develop new products, reduce costs or simply do more with less, we can help. With our

innovative technologies, passionate people and unrivaled experience, Solenis is ready to deliver the

solutions you need.

Together, we’ll create strong bonds that ensure trusted solutions.

Global HeadquartersSolenis International, L.P. Wilmington, Delaware Tel: +1 302 594 5000

solenis.com

Page 2: KYMENE WET-STRENGTH RESIN INNOVATIONS · PDF fileKYMENE™ WET-STRENGTH RESIN INNOVATIONS All statements, information and data presented herein are ... epichlorohydrin residuals, biodehalogenation

Wet-strength Production Facilities

Because of our global reach, we are capable of providing wet-strength

resins—efficiently and cost-effectively—to any mill, anywhere in the world.

Solenis Facilities

Licensees

The product was an instant commercial success, both

for its ability to function in neutral/alkaline papermaking

processes and for its novel wet-strength capabilities.

Like all PAE resins, the polymer in Kymene 557H

contains quaternary ammonium groups that adsorb onto

negatively charged paper fibers and that continue to

cross-link even as the paper dries and cures. That means

the wet strength of paper treated with Kymene wet-strength

resin continues to increase after it’s been put into storage.

Over the years, our researchers have modified the basic

chemistry to make stronger-performing resins with

reduced by-products, 1,3-dichloropropanol (1,3-DCP)

and 3-monochloropropan-1,2-diol (3-MCPD), as well

as aminochlorohydrin (ACH) and polymer-bound CPD

(PB-CPD). Solenis has led the industry in decreasing

the organic chlorine content of its Kymene wet-strength

resins without compromising their efficiency. Our

scientists have developed manufacturing processes

with greater control to maximize the efficiency of how

epichlorohydrin is used to generate azetidinium chloride

(AZE), the reactive portion of PAE resin, while minimizing

the levels of 1,3-DCP and 3-MCPD. We’ve also introduced

innovative technologies that can be applied after the

manufacture of the basic PAE resin to reduce harmful

by-products.

Global Wet-strength Leader

Kymene™ Wet-strength Resin PortfolioToday, PAE resins account for 90 percent of the wet-strength market. Of this market, nearly half bear the Kymene

brand name. One reason for the success of the product is a broad range of configurations that enable papermakers

to customize their wet-strength programs to satisfy regional demands and regulatory requirements. Solenis has

introduced market-leading technologies into each of the widely used industry descriptors of G1, G2, G2.5 and G3 PAE

resins, making it possible to address a full range of customer compliance needs while balancing cost-in-use.

Today, we offer the broadest portfolio in every region of the world and can provide solutions to satisfy even

the most rigorous regulatory guidelines, including environmental labeling established by Nordic Ecolabel and

recommendations issued by the German Federal Institute of Risk Assessment (Bundesinstitut fur Risikobewertung,

or BfR). Solenis’s wet-strength resins can be supplied in a wide range of solids content — from 13 percent total solids to

30 percent total solids — to help our customers balance freight costs, shelf life and product stability concerns.

We offer the broadest portfolio of

wet-strength resins in the world, with

different product configurations to

accommodate any mill’s compliance

standards, regardless of location.

Non Total Chlorine Free

BfR XXXVI /1/2/3 BfR XXXVI Non BfR

0 1 10 100 1000 10000

1,3-DCP ppm (wet basis)

%AO

X1 (wet

basis

)

1.00%

0.10%

0.01%

G3

G2

G2.5

G1

Total Chlorine Free

Compliance Standards for Kymene Wet-strength Resins

Solenis invented the modern era of wet-strength paper manufacturing with the introduction of Kymene™ 557 wet-strength resin, the first polyamido-amine-epichlorohydrin (PAE) resin ever brought to the market.

1 Adsorbable organic halogen

Page 3: KYMENE WET-STRENGTH RESIN INNOVATIONS · PDF fileKYMENE™ WET-STRENGTH RESIN INNOVATIONS All statements, information and data presented herein are ... epichlorohydrin residuals, biodehalogenation

In the late 1950s, Solenis researchers began a quest to

find new wet-strength resins that could demonstrate

good performance under neutral pH conditions. Their

efforts led to polyamido-amine-epichlorohydrin (PAE)

resin. Solenis filed its first patent application for PAE resin

technology in 1957, and just two years later, it began to

market Kymene™ 557 wet-strength resin effective at pH

levels between 5 and 8.

But our researchers didn’t just invent the PAE resin:

They have continued to refine the chemistry to reduce

the by-products of the manufacturing process. In

Kymene wet-strength resin synthesis, those by-products

include 1,3-DCP and 3-MCPD, as well as ACH and

PB-CPD. Both 3-MCPD and 1,3-DCP are considered

hazardous substances and are possible human

carcinogens. And all of the chlorine-containing by-

products, taken together, increase adsorbable organic

halogen (AOX) levels in the effluent of paper mills.

As a result, the use of PAE resins is highly regulated

and allowable levels of by-products vary greatly from

country to country. Government regulators also provide

stringent requirements for the use of wet-strength

resins in food-packaging applications.

The Synthesis of Kymene Wet-strength Resins Although the basic reactions in the

synthesis of wet-strength resins are

well understood, we have introduced

advanced process control and

purification techniques to increase

the efficiency of our products while

lowering their environmental impact.

A History of Chemical Innovation

NN

NO-

O

O

H

H

HC l

O

C l C l

O H

H O C l

O H

Epichlorohydrin

N N

N O

O

O

C l

O H

C l

H O

H H

Aminochlorohydrin (ACH)

N N

N O

O

O

C l

O H

O H

H H +

C l -

Azetidinium (Aze)

1,3 -dichloropropanol (1,3-DCP)

3 -monochloropropan -2 -ol (3 -MCPD)

Resin synthesis By-product formation

Polymer -bound CPD (PB -CPD)

Another first is launched—the first G3 resin allowing papermakers to manufacture products with reduced or non-detectable levels of 3-monochloropropan-1,2-diol (3- MCPD) and 1,3-DCP.

Membrane separation technology is perfected, making it possible to manufacture higher-solids, higher-efficiency G3 wet-strength resins.

The G1 portfolio gets updated to have much lower 1,3-DCP and 3-MCPD.

The G2.5 and G3 portfolio gets refreshed with the introduction of Kymene LHP, GHP and XHP wet-strength resins.

1957

1990

Development begins on products containing less than 1,000 parts per million (ppm) of 1,3-dichloropropanol (1,3-DCP).

1980s

1993

1999

A completely new wet-strength resin category—G2.5—is created when Kymene 217LX wet-strength resin launches.

2005

2008

2010

2012First patent application filed for polyamido-amine-epichlorohydrin (PAE) resin technology, ushering in a new era with Kymene 557 wet-strength resin.

Kymene SLX wet-strength resin—a G2 resin with less than 1,000 ppm 1,3-DCP—launches in Europe.

A History of Chemical Innovation

Kymene ULX wet-strength resin is introduced in Europe. This product takes advantage of “biodehalogenation” to become the first G3 wet-strength resin.

Membrane Separation TechnologyA decade of research has led to revolutionary membrane

separation technology, which can help paper mills decrease

levels of both 1,3-DCP and 3-MCPD and overall AOX.

Next-generation ResinsTo help papermakers meet compliance standards and

government regulations, Solenis further developed and

then incorporated ‘’biodehalogenation’’ into its wet-

strength resin manufacturing. This process relies on

naturally occurring microorganisms to convert 1,3-DCP

and 3-MCPD to glycerol, a simple sugar alcohol that the

same microorganisms then use for food. Unlike other

physiochemical methods used to reduce and remove

epichlorohydrin residuals, biodehalogenation consumes

very little energy, requires no additional chemicals and

generates no additional waste stream. It does, however,

limit the solids and level of functionality of the resins

that can be purified this way, requiring papermakers to

compromise on performance.

This led Solenis scientists to search for even better

purification techniques. In recent years, they have

developed and perfected membrane separation

technology, which takes finished Kymene™ resin and

passes it through a nanofiltration device, essentially

removing all by-products. At the same time, membrane

separation overcomes some of the limitations of the

biodehalogenation process related to solids and levels of

functionality. As a result, Solenis has been able to produce

new high-solids, high-efficiency G2.5 and G3 resins with

even higher levels of azetidinium (AZE) functionality.

Papermakers who use our G3 resins produced with

membrane separation technologies are able to maximize

wet-strength performance while decreasing levels of

both 1,3-DCP and 3-MCPD and overall AOX.

Page 4: KYMENE WET-STRENGTH RESIN INNOVATIONS · PDF fileKYMENE™ WET-STRENGTH RESIN INNOVATIONS All statements, information and data presented herein are ... epichlorohydrin residuals, biodehalogenation

Solenis’ ongoing commitment to wet strength reflects an

increasing demand among consumers for paper products

that remain strong even when wet. Today, any grade of

paper that needs to maintain its integrity after becoming

wet relies on the application of a wet-strength agent.

These grades include tissue (facial, kitchen towel, wipers,

napkins and tableware), packaging (liquid packaging,

aseptic container, carrier board, and other forms of food

packaging), and specialty (tea bag, coffee filter, labels,

currency, laminating grades, etc.).

Solenis’ PAE resin inventions established the modern

wet-strength platform and helped to clarify the

fundamental chemistry. Wet-strength resins are a class

of chemicals that adhere to pulp fibers and form linkages

between fibers through covalent bonding. These linkages

supplement and reinforce the natural hydrogen bonding

in the dry sheet and, because they’re covalent, cannot be

broken by soaking in water and are resistant to cleaning

chemicals. Papers treated with these resins, such as kitchen

towels and wipers, typically have a wet breaking strength of

30 percent or greater of their dry breaking strength.

Wet Strength: Satisfying Consumer Demand

Wet Strength by the Numbers

28% Towel/Wipers

16% Liquid Packaging Board

17% Facial Tissues

8% Carrier Board

6% Cup and Plate

24% Other Specialty Papers

Wet-strength papermaking is vitally important because of the prominence these grades have in day-to-day consumer activities and because

governments carefully monitor any paper and board that comes into contact with food.

Kymene™ Wet-strength Resin: Active Patents

Biodehalogenation:

US5470742

US5843763

US5871616

G2.5 and G3:

US6554961

EP1189972

EP1770109

AU755277

CA2375694

JP4666853

US7175740

EP1337576

EP1770110

US7303652

EP1337576

CA2398630

JP4266635

CN1293122

US7081512

CA2526093

KR101168773

G3 via membrane separation:

US7932349

US8101710

EP2064265

CA2663054

The Future of Wet StrengthAll of these innovations will lead to a better Kymene

product line that helps our customers adapt to changing

industry requirements, deliver products that are both

functional and safe for consumers, increase sustainability

and minimize associated environmental impacts.

As consumer needs and regulatory requirements

continue to evolve, wet-strength chemistry must evolve

with it, which is why the Kymene story is far from being

over. Solenis scientists continue to explore and refine

the chemistry we invented at the same time that we

research commercially viable alternatives, with the goal of

introducing next-generation wet-strength products that:

• Increase solids so significantly that paper mills can cut their deliveries by half, thereby significantly improving sustainability.

• Improve functionality to significantly increase the wet-strength-to-dry-strength ratio papermakers can achieve.

• Remain far ahead of all regulatory compliance issues by further reducing 1,3-DCP, 3-MCPD and total AOX.


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