+ All Categories
Home > Documents > LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are...

LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are...

Date post: 22-Sep-2020
Category:
Upload: others
View: 1 times
Download: 0 times
Share this document with a friend
6
quadrantplastics.com NA: 800-366-0300 EU: 49[0] 2564 3010 @quadrantepp QUADRANT PLASTICS FOR: CHEMICAL/OIL & GAS PROCESSING OIL, GAS & PETROCHEMICAL SUBSEA MATERIALS & APPLICATIONS
Transcript
Page 1: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

quadrantplastics.com NA: 800-366-0300EU: 49[0] 2564 3010

@ q u a d r a n t e p p

QUADRANT PLASTICS FOR:CHEMICAL/OIL & GAS PROCESSING

LEARN MORE OIL, GAS & PETROCHEMICAL

SUBSEAMATERIALS & APPLICATIONS

Page 2: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

WE TAKE THE STRESS OUT

Ketron® PEEKTechtron® PPSFluorosint® PTFE

Duratron® PBI

Duratron® PAI

Ertalyte® PET-P Nylatron® PAAcetron® POMTIVAR® UHMW-PE

Quadrant has a proven and growing portfolio of engineering materials for components that handle the challenging conditions of the oil, gas, & petrochemical industry.

• Extreme hot and cold temperature and pressure resistance in aggressive environments and deeper depths

• Superior corrosion resistance to chemicals in the harshest of environments

• Self-lubricating thermoplastics remove the need for external lubrication

• Lightweight plastic products with longer wear life

Quadrant provides flexibility in material portfolio and manufacturing capabilities providing you with a competitive edge.

• Low stress shapes with extreme size availability from compression molded, extruded, injection molded and cast

• Offering custom and broad size availability on segmented welded rings with an OD range of 700mm – 3m

• The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

• Compliance with many common industry specifications, such as ISO, ASME, API and NACE

WHY QUADRANT MATERIALS?

REGULATORY CONDITIONS

Any shape converter can take a good resin and make high stress materials with poor properties. Specify the shape manufacturer and then you are specifying a process which includes consistent resin and consistent shape properties...including consistent low stress materials. Let Quadrant eliminate the guess work and provide a consistent low stress shape regardless of the resin.

CE

RTIFIED

SHAPES OURS:

THEIRS:

LOW STRESS

HIGH STRESS

COM

PRES

SION MOLDED

INJE

CTIO

N MOLDED

EX

TRUDED

230˚C450˚F

120˚C250˚F

65˚C150˚F

Page 3: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

MATERIAL COMPARISON

0

2

4

6

8

10

12

-50 0 50 100 150 200 250 300 350 400 450

Dyna

mic

Mod

ulus

Temperature

Duratron® T4203 PAI

Duratron® CU60 PBI

Duratron® T7130 PAINylatron® MC901 PA6

TIVAR® 1000 UHMW-PE

Nylatron® NSM PA6

Ketron® 1000 PEEK

Ketron® CA30 PEEK

Fluorosint® 135 PTFE

QUADRANT ADVANCED MATERIALS - DMA CURVES

(GPa)

Temp °C

-58 32 122 212 302 392 482 572 662 752 842Temp °F

0

290,500

580,000

870,000

116,000

1,450,000

1,740,500

(psi)

MATERIAL OPTIONS IN CHANGING ENVIRONMENTAL CONDITIONS

Standard Drilling Depths Extreme Drilling Depths Ultra Extreme Drilling Depths

175°C

225°C

300°C

350°F

440°F

575°F

RESI

STAN

CE T

EMPE

RATU

RE

200,000 KPA150,000 KPA100,000 KPA

29,000 PSI21,800 PSI14,500 PSIRESISTANCE PRESSURE

Fluorosint®

MT-01

Ketron®

GF30 PEEK

Fluorosint®

PTFE

Duratron®

PI

Duratron®

T7130 PAI

Duratron®

PBI

Ketron® CC Composite

Kyron® MAX

Ketron®

CA30 PEEK

Ketron®

PEEK

Nylatron®

PA6

OldHPHT

ExtremeHPHT

UltraHPHT

HPHT (HIGH PRESSURE HIGH TEMPERATURE)

Quadrant develops the materials of choice for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion resistance combined with HPLT/ HPHT ratings and superior strength make the Quadrant family of materials the ideal choice for structural parts, bushings, bearings, seals and back up rings.

DMA (DYNAMIC MECHANICAL ANALYSIS)

DMA indicates polymer stiffness at varying temperatures. These data are useful in determining component suitability at operating temperature.

Page 4: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

WE TAKE THE STRESS OUT

OFFSHORE Oil & Gas Equipment

Drill String

Flexible Riser

Buoyancy Modules

Blowout Preventer

Floating Production, Storage & Offloading Vessel

Subsea Manifold & Systems

Submarine

Subsea Hydraulic Fracking

Tanker

Offshore Platform

Remotely Operated Vehicle

Manned Operated Vehicle

quadrantplastics.com | NA: 800-366-0300 | EU: 49[0] 2564 3010 Find us online @quadrantepp

Page 5: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

APPLICATIONS:• Back up rings• Frac balls• Frac plugs• Insulators • Bridge Plugs

• Connectors• Couplers• Flow meters• Downhole Smart Tools

MATERIALS:• Ketron® PEEK• Techtron® PPS• Duratron® PAI• Ertalyte® PET-P• Nylatron® PA

APPLICATIONS:• Scanning• Acoustic• Sonar devices• ROVs

• Cameras• Bumpers• Connectors• Crawlers

MATERIALS:• TIVAR® UHMW-PE• Acetron® GP POM-C• Nylatron® PA• Ketron® PEEK

APPLICATIONS:• Buoyancy modules• Isolation valves• Blowout preventer• Insulators

• Connectors• Flexible joints• Wear pads

MATERIALS:• TIVAR® UHMW-PE• Nylatron® PA• Ketron® PEEK• Duratron® PAI

OFFSHORE SURFACE PLATFORM

UPSTREAM - PRODUCTION

Topside structures, components, systems, and accompanying vessels are used for well drilling, exploration, or production of oil and/or natural gas. Necessary materials for these environments offer light weight, strength and stiffness, along with wear resistance and extended corrosion resistance.

EXPLORATIONHighly engineered sonar and exploratory sensing equipment is used to locate, identify, define, and even map the ocean floor. Materials may require electrical insulation, impact resistance for toughness at cold temperatures, and the ability to handle extreme pressures at great depths.

SUBSEA FLOORDeep ocean equipment and systems far off-shore and below the water line often include equipment located on the sea floor. Suitable materials in this extreme environment call for excellent strength and stiffness across a broad temperature spectrum as well as great toughness, impact, and corrosion resistance.

Downhole equipment is any component or device that may that may go into the well for drilling, completion, or production enhancement of the flow from the reservoir or wellhead tree. Components demand extreme strength and stiffness at various temperatures, along with the ability to resist degradation from aggressive drilling fluids and downhole chemicals and extreme pressure.

APPLICATIONS:• Work platforms• Cable sheaves• Slide pads• Pipe handling • Swivel joints

• Bend restrictions• Winches• Pipe-in-pipe spacers• Seals• Bearings

MATERIALS:• TIVAR® UHMW-PE• Nylatron® PA• Techtron® PPS• Fluorosint® PTFE• Ketron® PEEK

Page 6: LEARN MORE & PETROCHEMICAL SUBSEA · for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion

Quadrant EPP Europe N.V.I.P. Noord – Galgenveldstraat 128700 Tielt, BelgiumT +32 (0)51 423 511F +32 (0)51 423 [email protected]

Quadrant EPP USA, Inc.2120 Fairmont AvenuePO Box 14235 - Reading, PA 19612-4235T 800 366 0300 | +1 610 320 6600F 800 366 0301 | +1 610 320 [email protected]

Quadrant EPP Asia Pacific Ltd60 Ha Mei San Tsuen, Ping ShanYuen Long - NT Hong KongT +852 24702683F +852 [email protected]

EUROPE ASIA - PACIFICNORTH AMERICA

BELGIUM l BRAZIL l FRANCE l GERMANY l HONG KONG l HUNGARY l INDIA l ITALY l JAPAN l KOREA l MEXICO POLAND l SOUTH AFRICA l SWITZERLAND l THE NETHERLANDS l UNITED KINGDOM l UNITED STATES OF AMERICA

Aerospace • Alternative Energy • Automotive • CHEMICAL/OIL & GAS PROCESSING Defense • Food Processing & Packaging • Heavy/Industrial Equipment

Linings • Medical/Life Sciences • Semiconductor • Transportation

All statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable and practical field experience. The reader is cautioned, however, that Quadrant Engineering Plastic Products does not guarantee the accuracy or completeness of this information and it is the customer’s responsibility to determine the suitability of Quadrant’s products in any given application. Acetron, Duratron, Ertalyte, Extreme Materials, Fluorosint, Ketron, Nylatron, and TIVAR are registered trademarks of the Quadrant group of companies. * Kyron is a registered trademark of Piper Plastics, Inc.

Design and content created by Quadrant Engineering Plastic Products and are protected by copyright law. Copyright © The Quadrant group of companies. All rights reserved.

QGL0021 | 09.06.18

LEARN MOREquadrantplastics.comRADIAL WEAR PADS FPSO TURRET Wear pads used to prevent excessive horizontal load being applied to metal skew bearings when ship rotates with Tidal Flow.

Nylatron® NSM Wear Pads • Tough and fatigue resistant • Wear resistant • Machinable to required shape • Economical large pads

ROV FUNNELS These funnels are used for connecting hydraulic-, electrical- and gas lines by ROV’s (Remotely Operated underwater Vehicle) in subsea applications. Feasibility study is ongoing regarding the production of this part by LPC process.

ERTALON® 6PLA Orange Funnels • High toughness • Fatigue resistance • Orange color for better visibility

BALL VALVE SEAT Safety critical and ultra low emissions requirements for control valves to meet the new ISO 15848 requirement for improved sealing materials. Standard PEEK is too stiff and has a higher coefficient of friction. This grade with 20% PTFE was tested and approved.

Ketron® TF20 PEEK SP • PTFE additive increased success with sealing first time • Low coefficient of friction reduces torque • Quality of process produces reliable stock shape

APPLICATION STORIES

SCAN FOR MORE INFORMATION


Recommended