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Lesson 3 - Electrical Design Considerations

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    Electrical Design Considerations

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    Electric component

    Any device that handles electricity

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    Passive Components

    Contributes no power gain

    No control action

    Does not require any input other than a signalto perform its function

    Gain < 1

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    Examples:

    Resistors

    Capacitors

    Inductors

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    Active Components

    Capable of controlling voltages or currents

    Can create a switching action in the circuit

    Amplify or interpret a signal

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    Examples:

    Diodes

    Transistors

    ICs

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    Discrete

    Integrated Circuit

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    Discrete

    Component packaged with one or twofunctional elements

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    Integrated Circuit

    Combination of several interconnected discretecomponents

    Packaged in a single case to perform multiple

    functions

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    Through-hole

    Surface Mount

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    Through-hole

    Have leads that can be inserted through mountingholes

    Surface Mount

    Attached directly on the surface of the board

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    Component Leads

    Axial leads

    Two leads, extending from each side of thecomponent

    Radial leads

    Leads emanate from the bottom of the component

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    Single in-line

    Dual In-line

    Pin-grid array

    Leadless components

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    Conductor Dimensions

    Conductor width

    Component packing density

    Minimum spacing between conductors and

    components Geometrical constraints due to component outlines

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    Resistance

    Capacitance

    Inductance

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    Resistance

    Measure of how strongly a material opposesthe flow of electric current

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    Resistance of conductor

    Depends on the specific resistivity of copper

    @ 20oC 1.724x10-6 ohm-cm

    @ 25oC

    1.78x10

    -6

    ohm-cm

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    Assume:

    Standard copper foil of 35 um thickness (withoutplating)

    R = L / A

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    Example 1

    Compute the resistance of a 1mm wide copperconductor per cm length at 20oC

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    Example 2

    Compute the resistance of a copper conductorat 25oC with a 0.3 mm conductor width and35um copper thickness and 500 mm length

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    Example 3

    Compute the resistance of an 8 mil wide copperconductor with a length of 120 mm and acopper thickness of 70 um. Assume thetemperature to be 25oC

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    Resistance and Temperature

    When a current flows through a conductor, itstemperature rises due to the joule effect

    Rt= R

    0[1 + (T

    1-T

    0)]

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    Example 1

    Assume that the inside temperature in anelectric equipment is 80oC while the outsidetemperature is 20oC. Compute the resistanceat 80oC given copper conductivity of 0.0039, theresistance of 0.5mm conductor, 10 cm long(with 100 ohm resistance)

    E l 2

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    Example 2

    Rt= 2.706x10-8

    = 0.0043

    T1 = 25

    o

    C T

    2= 20oC

    Recommended Current Carrying

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    Recommended Current CarryingCapacity of Traces

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    C it

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    Capacitance

    Ability of a body to hold electrical charge

    2 situations:

    Capacitance between conductors on opposite sides

    Capacitance between adjacent conductor

    Capacitance between conductors

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    Capacitance between conductorson opposite sides of the PCB

    C = 0.886 x x A/b

    relativedielectric constant

    A totaloverlapping area

    b thickness of

    dielectric

    Capacitance between adjacent

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    Capac ta ce bet ee adjace tconductors

    Function of Width

    Thickness

    Spacing Dielectric constant of the board material

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    Coupling capacitance for a G-10 laminate withdielectric constant of 5.4 and conductorthickness of 35um

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