GE OSMONICSEZ4 - SERIES

ASSEMBLY MANUAL

ASSEMBLY MANUALFOR GE OSMONICS

EZ4 SERIESWATER PURIFICATION MACHINES

TABLE OF CONTENTS

PART DESCRIPTION

Pump and Motor Mounting2200 - 8800, 50 Hertz, 2200 - 13200, 60 Hertz

Pump and Motor Mounting, 11000 - 13200, 50 Hertz

Starter and Overload Assembly

Flow Control Assembly, 2200, 6600

Flow Control Assembly, 4400, 8800 - 13200

Flow Control Mounting

Inlet Assembly

Inlet Assembly

Panel Assembly, Front, 2200 - 6600 Machines

Panel Assembly, Back, 2200 - 6600 Machines

Panel Assembly, Front, 8800 - 13200 Machines

Panel Assembly, Back, 8800 - 13200 Machines

Panel Mounting

Pump Discharge Assembly,2200 - 8800, 11000 - 13200

PAGE NUMBER

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART DESCRIPTION

Housing End Cap Assembly

Housing Assembly

End Cap Installation (Bottom)

Membrane Element Installation

End Cap Installation, Top

Tubing Installation, Common

Concentrate Tubing, 2200

Concentrate Tubing, 4400

Concentrate Tubing, 6600

Concentrate Tubing, 8800

Concentrate Tubing, 11100

Concentrate Tubing, 13200

Permeate Tubing, 2200, 4400

Permeate Tubing, 6600, 8800

Permeate Tubing, 1100, 13200

PAGE NUMBER

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

INTRODUCTION

The GE Osmonics EZ4 Reverse Osmosis Series Kits have been designed for ease of assembly andreliable operation. Following the instructions in this assembly guide will assure that the machineremains reliable for many years to come.

TOOLS

Assembly of an EZ4 machine can be completed with a small assortment of common tools. A listof the tools is shown below:

Safety Glasses#2 Phillips (Cross blade) Screwdriver#2 Regular (Flat blade) Screwdriver, mediumWire Cutter / StripperWire Crimping ToolRazor or tubing cutterWrench SetSlip Joint PliersBench ViseRatchet/Socket SetSquareLevelTape MeasureDrill7/16” Drill Bit#10 Drill Bit1/4” x 18 NPT Tap#10 - 32 NPT Tap

SPECIAL NOTES:

CAUTION: Inspect parts thoroughly before assembling the machine. Once machine isassembled, parts damaged during assembly are not replaced under warranty.

It is advisable to assemble your machine on a hard, smooth surface that you can walk aroundto perform various assembly procedures.

Use thread tape on all threaded fittings.

Lubricate all O-ring seals.

1

2

3

NOTE: ROTATION OF PUMP MUST BECLOCKWISE WHEN VIEWEDFROM MOTOR END.

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

Corporate Headquarters5951 Clearwater DriveMinnetonka, MN55343-8995USA(952) 933-2277 Phone(952) 933-0141 Fax

Euro/Africa Operations230 rue Robert SchumanZA des UsellesF-77350 Le Mée sur SeineFRANCE+33 1 64 10 2000 Phone+33 1 64 10 3747 Fax

Asia/Pacific Operations1044/8 SOI 44/2Sukhumvit Road PrakanongBangkok 10110THAILAND+66 2 38 14213 Phone+66 2 39 18183 Fax

Call (952) 933-2277 for additional information, (800) 848-1750 in the U.S., or visit www.osmonics.com

© Copyright 2000, Osmonics, Inc.Printed in USA, P/N 1233216 Rev. B

Manufactured in the USA