map presentation d2 [Read-Only]shift from one form of fuel to another ... Bicol Region 888,772...

Green Fuel

The Real Value of Rice Hull

by

GUILLERMO C. SIMEONPresident & CEO

ENERTECH SYSTEMS INDUSTRIES, INC.The Boiler Technology People

Excerpts from

Dr. Kelvin Rodolfo’s

presentation during the

ENERGY SUMMIT 2008

Source: Energy Summit 2008, Dr. Kelvin Rodolfo Source: Energy Summit 2008, Dr. Kelvin Rodolfo



Erratic weather condition

Global Warming

New Zealand Glacier

Iceless North Pole

Sea level swelling Floods

Unusual storm

FOSSIL FUEL

§ Supply is dwindling§ Not easily renewable

Ø Oil – 600M years

Ø Coal – 60M years

… FOSSIL FUEL§ ScarcityØ Spiraling costs

Ø Push up cost of commodities

Ø Limits movement of economy

INTRODUCING GREEN BIOMASS FUELS

COCO SHELL CHARCOAL

COCO SHELL COCONUT HUSKS

CORN COBS

PALM KERNELS

SUGARCANE TOPS

SUGARCANE BAGASSE

PEANUT SHELL

SAW DUST

WOOD

RICE HULL

INTRODUCING RICE HULL

Rice hulls are rice milling residues generally dumped and

burnt in open air

Open air burning is hazardous to our respiratory

system due to smoke. Besides it just adds gas into the

atmosphere

On the other hand, open air dumping and decomposition releases methane into the air and adds to the gasses in the atmosphere that compounds

greenhouse effect.MYTH ABOUT RICE HULL AS INDUSTRIAL FUEL

MYTH . . .

§ Unfriendly to environment

ü It is untidy, dirty and messy –leaves plenty of ash residue

ü Air pollutant due to particulate emission

MYTH . . .

§ Uneconomical to use

ü Low heating value: bulky

ü Handling: gathering and transporting pose logistics problem

ü When everybody shift to rice hull - price will become expensive

MYTH . . .

§ Technologyü Good ones are imported – unaware of

local technologies

ü Lack of manpower – unaware that Philippines is a major source of IT experts

ü Service difficulty – relying only to foreign experts

ü Parts – take time to import

MISSION FOR ADVOCATING RICE HULL

Mission . . .

q Health & Cleanliness –keeps the environment clean & healthy

q Greenhouse effect – helps save the good earth

§ Environment

Mission . . .

q Farmers – adds value to harvests

q Fossil substitute – saves fuel imports

§ Economy

q Savings – reduces production costs; finances exports

§Technology

q Affordable and locally available

q Ease in operation –designed for local operators

q Flexibility of operation – can shift from one form of fuel to another

Mission . . .

BUT . . . ARE THERE ENOUGH RICE HULL?

Rice Production

1,315,856 2,836,343 6,984,260 15,326,706 TOTAL

110,854 554,270 ARMM

81,754 408,774 CARAGA

229,244 1,146,220 SOCCSKSARGEN

95,282 476,411 Davao Region

92,258 461,289 Northern Mindanao

102,840 514,201 Zamboanga Peninsula

166,057 830,287 Eastern Visayas

49,026 245,131 Central Visayas

397,445 1,987,224 Western Visayas

177,754 888,772 Bicol Region

17,973 829,867 MIMAROPA

ü71,673 ü358,364 CALABARZON

ü535,527 ü2,677,633 Central Luzon

ü309,751 ü1,953,755 Cagayan Valley

ü319,437 ü1,597,168 Ilocos Region

ü79,468 ü397,340 CAR

Metro ManilaMetro Manila

Available forQuantityAvailable forQuantity

Rice HullRice ProductionRegion

NATIONAL RICE SITUATION (MT/YR)

Statistics from BAS - DA

Statistics from BAS - DA

RICE AVAILABLE FOR MANILA(MT/YR)

8,702,899 TOTAL

888,772 Bicol Region

829,867 MIMAROPA

358,364 CALABARZON2,677,633 Central Luzon

1,953,755 Cagayan Valley1,597,168 Ilocos Region

397,340 CAR

Rice QuantityRegion

1,511,583

177,754

17,973

71,673 535,527

309,751 319,437

79,468

Rice Hull Quantity

GATHERING RICE HULL

Rice Paddy Collection

§ Rice Milling

GATHERING RICE HULL

Rice Thresher

Market

Rice Mill PlantTransporting

Rice Milling

Rice Hull Storage Silo

ECONOMIC STUDY

DELIVERED COST . . .

PhP 1.20 to 1.50PhP 0.90 to 1.20PhP 0.70 to 0.80

MM SouthMM NorthNorth of MM

From Region I & II to:

PhP 1.30 to 1.50PhP 1.00 to 1.20PhP 0.60 to 0.80

MM SouthMM NorthNorth of MM

From Region III to:

DELIVERED COST . . .

PhP 1.00 to 1.40PhP 0.60 to 1.00

MM SouthSouth of MM

From Region IV:

PhP 0.80 to 1.20PhP 1.00 to 1.40

MM SouthSouth of MM

From Region V:

Common Fuel Comparison

DescriptionUnit Cost(Pesos)

Heating Value

(btu/lb)

Weight Ratio vs.

Oil

Cost Equivalent

(Pesos)

Diesel 55.00/liter 18,500 - 55.00

Bunker 38.00/liter 18,500 - 38.00

Coal 4.20/kg 9,500 1.95 8.20

Rice Hull 1.00/kg 6,000 3.08 3.08

Summary:

Common Fuel Comparison vs. Rice Hull

-

614,016

4,190,688

6,230,790

Total Monthly Savings for using Rice

Hull

DescriptionFuel Cost /

ton of steam / hr (Pesos)

Savings – ton of steam / hr using Rice

Hull

Total Annual Savings for using Rice

Hull

Diesel 3,666.85 3,461.55 74,769,480

Bunker 2,533.46 2,328.16 50,288,256

Coal 546.42 341.12 7,368,192

Rice Hull 205.30 - -

Typical Boiler Size : 400Hp Capacity, 2.5t/h Average Steam Output; 166-li/hr Oil Consumption

Common Fuel Comparison vs. Rice Hull

-

1,228,032

8,381,376

12,461,580


Hull




Hull


Hull

Diesel 3,666.85 3,461.55 149,538,960

Bunker 2,533.46 2,328.16 100,576,512

Coal 546.42 341.12 14,736,384


Typical Boiler Size : 650Hp Capacity, 5t/h Average Steam Output;333-li/hr Oil Consumption

SAVINGS: Common Fuel Comparison vs. Rice Hull

-

1,842,048

12,720,064

18,692,370


Hull




Hull


Hull

Diesel 3,666.85 3,461.55 224,308,440

Bunker 2,533.46 2,328.16 150,864,768

Coal 546.42 341.12 22,104,576


Typical Boiler Size : 1000Hp Capacity, 7.5t/h Average Steam Output; 500-li/hr Oil Consumption

SAVINGS: Common Fuel Comparison vs. Rice Hull

-

2,456,064

16,762,752

24,923,160


Hull




Hull


Hull

Diesel 3,666.85 3,461.55 299,077,920

Bunker 2,533.46 2,328.16 201,153,024

Coal 546.42 341.12 29,472,768


Typical Boiler Size : 1300Hp Capacity, 10t/h Average Steam Output; 666-li/hr Oil Consumption

POWER GENERATION

2.57

2.57

2.57

2.57

Fuel Consumption

per KW

Capacityper KW

Steam Consumption

Ton/hrper KW

Rice hull Consumption

Ton/hrper KW

FuelCost per KW

(Php)

100 1.25 0.256 2.57

300 3.75 0.769 2.57

500 6.25 1.283 2.57

1000 12.5 2.566 2.57

Steam Consumption and Fuel Cost using Rice Hull:

Note: Price of Rice hull per Kilo is Php 1.00

Operations: Manpower

4 /shift

ENVIRONMENT ISSUES

ENVIRONMENT . . . Environment . . .

By and large, using biomass technology or green fuel is environmentally safe and acceptable

ASH, ASH, ASH. . .

ASH DISPOSAL

Multi-Cyclone Dust Collector

Furnace Ash Discharge Conveyor

“Efficient disposal of ash even generates revenues for the plant”

Multi-Cyclone Dust Collector

Type KIF Installation Type CB Installation Settling Tank Installation

Ash ConveyorMechanized Collection of Ash

PhP 615.9

CoalBunker CDiesel Rice Hull

STORAGE. . .

FUEL STORAGESILO

Fuel Storage Rice-hull Delivery Truck at the Unloading Section

Fuel Unloading Station

Proper fuel storage allows the operation to be “clean and green”

Fuel Storage

Fuel FeederTransfer Conveyor Transfer Conveyor – Close Shot

EASE IN OPERATION

Full Boiler Automation – LCD Monitor of Computerized Operation

Control Panel forBoiler controls

GREEN CONVERGENCEHow Enertech Can Help Serve the Greening of Industries

Biomass or Green Fuel is definitely the cheapest and most environmentally safe fuel source for all

industries…and it is available locally through “The Boiler Technology Institution”

Top 10 Facts about Enertech Green Fuel Boiler Technology

Enertech Biomass Boiler is a groundbreaking Filipino technology

a. Designed, engineered, built, installed and serviced Locally for Philippine industries

b. It is a complete system manufactured with the Local user in mind

c. Fuel Flexibility: can be shifted from Rice Hull to Coal, Coco-Shell, Furniture Waste, etc. and vice-versa.

1

Enertech Combi – The Green Fuel Boiler


2 Enertech Biomass Boiler is pro-environment (emission)

a. It eliminates fuel residues and particulates harmful to human health and environment

1) Multi-cyclone dust collector2) Wet scrubber3) Ash conveyor

b. Removes Acid, Dioxin, NOX, Carbon Paticulates, SO 2, Hg, HCN, H 2CO3, H 2SO4

ENERTECH WET SCRUBBER SYSTEM

Overflow goes to Settling Tank

Overflow goes to Filter Tank

Clean Water from Filter Tank reused as spray water


3 Enertech Biomass Boiler keeps surroundings clean. The system is complete with accessories that help facilitate clean operation and maintenance:

a. Fuel storage silosb. Furnace Ash discharge

conveyorc. Fuel feederd. MCDC, etc.

Fuel Feeder

MULTI CYCLONE DUST COLLECTOR

FORCED DRAFT FAN

INDUCED DRAFT FAN


Enertech Biomass Boiler technology is at par with European and Western technologies

4

FDF Damper

IDF Damper

Auto. Surface Blowdown

Auto Blowdown

Drum Level Trans.

Steam Flow Trans. Fuel Feeder

Deaerator & FWPS

Touch Screen PLC


Enertech Biomass Boiler is pro-business.

a. It saves. 85% of fuel cost

b. It earns . €200 FAS Europe or $120 FAS China, per ton of ash.

c. Bottom-line, it helps achieve positive cash flow

5

Furnace Ash Discharge Conveyor


Enertech Biomass Boiler is pro-industry

a. Benefit will trickle down to farmers and consumers

b. Waste is converted to renewable energy which is much needed by Filipino industries.

6


Enertech Biomass Boiler is pro-Filipino economya. Substitute Fossil Fuelb. Saves much needed

dollarsc. Pays Philippine taxesd. Every unit sold locally

also develops export market

e. Ultimately helps the Philippine economy.

7


Enertech Biomass Boiler Technology is exported and is patronized in ASEAN countries like Indonesia, Malaysia, Thailand, Papua New Guinea, Guam and Vietnam

8


Enertech brand of quality, service and innovation is institutional.

a. First Filipino to manufacture 3-pass wet-back boilers

b. First Filipino to innovate Combi Biomass-fired boilers

c. Over 2,500 units sold and installed

9


Enertech has the capability to supply in a large scale. It has the technology, manpower, the stability and reputation to deliver.

10

CONCLUSIONS

CONCLUSIONS. . .

q Environment:

§ Clean

§ Green

§ Healthy

§ Environment friendly

§ Sufficient to supply __ tons of steam in Metro Manila and nearby provinces.

CONCLUSIONS. . .

q Technology:

§ Local technology is available to turn rice hull fuel as clean, tidy, and green.

CONCLUSIONS. . .

q Economical:

§ Rice hull is one of the most economical fuels. It’s ash generates income which turns fuel costs to fuel income and derives carbon credit.

Green Fuel Boiler

Thank you.

Date post:	05-Feb-2018
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