+ All Categories
Home > Documents > Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety...

Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety...

Date post: 24-May-2020
Category:
Upload: others
View: 2 times
Download: 0 times
Share this document with a friend
59
Date Time Location Chair Attendees: Emergency Preparedness by Trueman Hirschfeld 2 Min Introductions by Trueman Hirschfeld 10 Min Agenda Review by Trueman Hirschfeld 2 Min Safety Share (Clarabelle Mill Injury) by Victaulic by Wayne Johnstone 10 Min New Business by the group 10 Min PMO Stats / Hi Potential Incident Report / Lessons Learned by Jim Mathiasen 15 Min Meeting Mission Statement VOTE by John Goedhuis 10 Min Contractor New Safety Initiatives by Laari by Tanis Wallrich 10 Min Copper Cliff Club (presentation attached below) Monthly Vale Surface Contractor Safety Meeting Friday, July 22, 2016 8:00AM- 10:00AM CC Club - Invac & Outvac locations, emergency procedures. Continuous alarm: OUTVAC - Proceed to Assembly area in the Parking lot Intermittent alarm: INVAC - The Main Hall is the Invac Area Please Stand Up when introducing yourselves (Name, Company, Position) Contracting Party personnel: Safety Coordinators, Management, Supervisors (as available) Vale Representatives: Management, GSO Safety, Project Teams (PM's, Supervisors, Safety), Maintenance, JHSC, CMO, other Other: Representatives from Glencore, Trade Unions, IHSA, NORCAT, Suppliers, Engineering Consultants, other Guest Speakers MINUTES DM#1172278 v7A BREAK (9:00-9:15) Trueman Hirschfeld 1) The Monthly Contractor Safety Meeting provides Front Line Supervisors/ Safety Coordinators an opportunity to actively share and gain knowledge that will improve the impact & influence they have on jobsite safety. By demonstrating Safe Leadership and building relationships through trust, Front Line Supervisors/ Safety Coordinators will be the driving inspiration for positive change in safety culture. 2) Our meetings are designed to encourage active participation and sharing of knowledge to develop our Front Line Supervisor’s / Safety Coordinator’s ability to influence and educate our workforce in a positive manner. This demonstration of safety leadership will promote a strong safety culture and continuous improvement in health and safety. 3) WINNER by majority vote - The goal of the Contractor Safety Meetings is to help Front Line Supervisors and Safety Coordinators have more Impact & Influence on Safety & Health Issues on the Jobsite. By Sharing our Collective Knowledge and Actively Participating in the process, we will continue to Build Relationships with all Workplace Parties – and help shift the Workplace Culture to a Safety Leadership model. Group Vote: thank you to Allain Lavoie for his winning submission Laari is focusing on improving Mental Health Awareness in the Workplace as a new safety initiative for 2016. Factory Representatives are able to provide expert advice on new product availability or modifications to products should safety or health concerns be raised. (presentation attached below) 1) John Goedhuis - Volunteer Presenters for Sept: Looking for volunteers to present a Stop & Correct Share for September. If you would like to volunteer to present at a future meeting contact [email protected]. Sept Contractor Presenters: Safety Share (topic Locates) by Scott Sutton (Sutton) Contractor New Safety Initiatives by Kathy Svalina-Grottoli (KRT - is looking for replacement volunteer due to scheduling conflict ) Stop & Correct Review by TBD (thank you to Julie from TESC for volunteering) 2) Jim Mathiasen - New template available for Internal Combustion Engine Air Quality Test Form (NAV-TP-0407) to assist with new Regulation effective as of July 1/16 - O.Reg. 213/91 Construction Projects section 47. No internal combustion engine shall be operated in an excavation or a building or other enclosed structures without testing (completed by a competent worker) for airborne concentrations of carbon monoxide. These must not exceed 25ppm twa as per the applicable limits as determined in accordance with section 4 of the Regulation O.Reg./ 833 of the revised regulations of Ontario Control of Exposure to Biological or Chemical Agents made under the Act. An Navigator template will be developed and published. 3) Bruce Bichel: Reviewed a Stop & Correct by Technica Group - a worker assessed and stopped the work making the right choice. (Matte Processing presentation attached below) (PMO Stats presentation attached below) High Potentials Summary 1) Matte Processing FBR June Elevator Incident SAP IM# 17062016 by Greg Mumford - An elevator in the Matte Processing FBR building tripped out on overload and a worker was trapped between floors. The elevator mechanic was called in and was unable to raise or lower the elevator to one of the floors to safely extract the individual. Lesson: A decision was made (without a formal risk assessment) to use the hatch on top of the elevator to rescue the worker, this could have endangered workers or rescuers. DM# 1172278 Page 1 of 2
Transcript
Page 1: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

DateTimeLocationChairAttendees:

Emergency Preparedness by Trueman Hirschfeld 2 Min

Introductions by Trueman Hirschfeld 10 Min

Agenda Review by Trueman Hirschfeld 2 MinSafety Share (Clarabelle Mill Injury) by Victaulic by Wayne Johnstone 10 Min

New Business by the group 10 Min

PMO Stats / Hi Potential Incident Report / Lessons Learned by Jim Mathiasen 15 Min

Meeting Mission Statement VOTE by John Goedhuis 10 Min

Contractor New Safety Initiatives by Laari by Tanis Wallrich 10 Min

Copper Cliff Club

(presentation attached below)

Monthly Vale Surface Contractor Safety Meeting

Friday, July 22, 20168:00AM- 10:00AM

CC Club - Invac & Outvac locations, emergency procedures.Continuous alarm: OUTVAC - Proceed to Assembly area in the Parking lot Intermittent alarm: INVAC - The Main Hall is the Invac Area

Please Stand Up when introducing yourselves (Name, Company, Position)

Contracting Party personnel: Safety Coordinators, Management, Supervisors (as available)Vale Representatives: Management, GSO Safety, Project Teams (PM's, Supervisors, Safety), Maintenance, JHSC, CMO, otherOther: Representatives from Glencore, Trade Unions, IHSA, NORCAT, Suppliers, Engineering Consultants, other Guest Speakers

MINUTES

DM#1172278 v7A

BREAK (9:00-9:15)

Trueman Hirschfeld

1) The Monthly Contractor Safety Meeting provides Front Line Supervisors/ Safety Coordinators an opportunity to actively share and gain knowledge that will improve the impact & influence they have on jobsite safety. By demonstrating Safe Leadership and building relationships through trust, Front Line Supervisors/ Safety Coordinators will be the driving inspiration for positive change in safety culture.

2) Our meetings are designed to encourage active participation and sharing of knowledge to develop our Front Line Supervisor’s / Safety Coordinator’s ability to influence and educate our workforce in a positive manner. This demonstration of safety leadership will promote a strong safety culture and continuous improvement in health and safety. 3) WINNER by majority vote - The goal of the Contractor Safety Meetings is to help Front Line Supervisors and Safety Coordinators have more Impact & Influence on Safety & Health Issues on the Jobsite. By Sharing our Collective Knowledge and Actively Participating in the process, we will continue to Build Relationships with all Workplace Parties – and help shift the Workplace Culture to a Safety Leadership model.

Group Vote: thank you to Allain Lavoie for his winning submission

Laari is focusing on improving Mental Health Awareness in the Workplace as a new safety initiative for 2016.

Factory Representatives are able to provide expert advice on new product availability or modifications to products should safety or health concerns be raised.

(presentation attached below)

1) John Goedhuis - Volunteer Presenters for Sept: Looking for volunteers to present a Stop & Correct Share for September. If you would like to volunteer to present at a future meeting contact [email protected] Contractor Presenters: • Safety Share (topic Locates) by Scott Sutton (Sutton) • Contractor New Safety Initiatives by Kathy Svalina-Grottoli (KRT - is looking for replacement volunteer due to scheduling conflict) • Stop & Correct Review by TBD (thank you to Julie from TESC for volunteering)2) Jim Mathiasen - New template available for Internal Combustion Engine Air Quality Test Form (NAV-TP-0407) to assist with new Regulation effective as of July 1/16 - O.Reg. 213/91 Construction Projects section 47. No internal combustion engine shall be operated in an excavation or a building or other enclosed structures without testing (completed by a competent worker) for airborne concentrations of carbon monoxide. These must not exceed 25ppm twa as per the applicable limits as determined in accordance with section 4 of the Regulation O.Reg./ 833 of the revised regulations of Ontario Control of Exposure to Biological or Chemical Agents made under the Act. An Navigator template will be developed and published.3) Bruce Bichel: Reviewed a Stop & Correct by Technica Group - a worker assessed and stopped the work making the right choice.

(Matte Processing presentation attached below)

(PMO Stats presentation attached below)High Potentials Summary

1) Matte Processing FBR June Elevator Incident SAP IM# 17062016 by Greg Mumford - An elevator in the Matte Processing FBR building tripped out on overload and a worker was trapped between floors. The elevator mechanic was called in and was unable to raise or lower the elevator to one of the floors to safely extract the individual. Lesson: A decision was made (without a formal risk assessment) to use the hatch on top of the elevator to rescue the worker, this could have endangered workers or rescuers.

DM# 1172278 Page 1 of 2

Page 2: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Contractor "Key Participant" PHR Training Schedule by Trueman Hirschfeld 10 Min

Glencore Shutdown Review by Trueman Hirschfeld 1 Min

Stop & Correct Trending Review (Vale Surface PMO) by Raffy Tiangco 10 Min

Q&A by the group 5 Min

Meeting Safety Message by John Goedhuis 5 Min

Today's Message Recap by Trueman Hirschfeld 5 Min

Contractor External Link Access: Vale Network Internal Access Link:http://standards.inco.com/pmo/default.htm http://192.168.1.2/pmo/default.htm

Next Meeting

Location

1) Factory Reps can provide advice on replacing / factory-modifying products to reduce identified risks2) An Internal Combustion Engine Air Quality Test Form (INAV-TP-0407) is available via the PMO Extranet Site3) Elevator Incident - do a Risk Assessment before performing a rescue4) Contractor PHR Training will be Aug 30/16 for 4hrs - contact [email protected] to register5) Stop & Correct - share the stories from our jobsites, so we all get HomeSafe6) New / Young Workers must be properly trained and supervised when operating mobile equipment

(safety message attached below)

PMO Extranet Site

Date Friday, August 26, 2016Time

Proposed Agenda:

PHR Program Update Bulletin issued July 7/16 (available on PMO Extranet Site)

Cancelled

July's Meeting Safety Message: New/Young Workers Operating Mobile EquipmentInstructions:• Please review the message in the box below with all Contractor workers (field personnel), as part of a daily toolbox talk / crew line-up meeting by Friday, Aug 5th 2016. • This message is to be delivered by the crew supervisor or by the Safety / Health / Environment Coordinator.• Submit the Worker Sign-off Sheet to your Vale Representative with your Weekly Contract-Specific Safety Plan Compliance Audit package (formerly Weekly Safety Plan Compliance Report).

The August 26 Contractor Safety Meeting will be cancelled and a 4hr Contractor PHR Training Session scheduled for the following Tuesday August 30th. Contractor PHR Training will be scheduled for Tuesday, August 30th at the Copper Cliff Club from 8am to noon. This training is intended for Contractor SHE Reps, Contractor Management and individuals that regularly participate / scribe PHRs (Key Participants). Please provide [email protected] the names, titles and contact information to register these individuals. Those that have registered for this session will receive an Outlook Invitation with the details. The prerequisite for this training session is for participants to have completed the online PHR Core Knowledge CBT, which is available on the PMO Extranet Site under the FORMs tab in the PHR table at the bottom of the page. Participants must provide proof of PHR CBT Training by printing out the completion certificate at the end of the online CBT.Contractor "Key Participant" PHR Training Outline:- Review of the changes to the PHR Process and general discussion- Review of the PHR Template (NAV-TP-0019)- Workshop - Mock Construction PHR

Reminder: 2016 International Mine Rescue Competition Aug 19th to 26th. (IMRC2016.ca)

(presentation attached below)Stop & CorrectsThey let us know:- what hazards our people are seeing in the field - how our people are managing risk- what hazards our people need help managingThe help us to:- warn each other of dangerous site conditions- be our brother's keeperIncrease communication and demonstrate / stimulate action between all Team members!

Differed to September 2016 due to schedule conflicts

Comments:Bruce Bichel: the PHR Process is the first defense to identify risks and mitigation strategies and is proven to be an effective system if it is used and applied properly. During construction activities be sure to "step back" and complete a JHA for non-routine tasks with the workers.Trueman Hirschfeld: PHRs should be specific to that job for the work being done and written in a way that workers will remember.

Comments:Karen Proulx-DiPietro: www.SickNotWeak.com aims to create a community that reduces the loneliness and hopelessness of both those who have mental health illnesses and the people who care for them.

DM# 1172278 Page 2 of 2

Page 3: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 4: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 5: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 6: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 7: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 8: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 9: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

COMPANY: XXXXX

LOCATION: Clarabelle Mill, Core Building Area

Incident Description:

Contract worker was unpacking a shipment of Victaulic couplings in the laydown near the Core

Building. He first picked up a 14” Victaulic coupling and put it up on his left shoulder. He then grabbed

a 6” Victaulic coupling in the right hand and proceeded inside door #14A. He was heading to a storage

shelf inside the Core Building. Deposited the smaller 6” coupling on the shelf and then attempted to

transfer the 14” coupling from his shoulder to the floor. In doing so, his left arm was put inside the

coupling which has very sharp rings (since it is meant to bite into HDPE pipe).

As he was transferring the coupling, the sharp ring made a 3” laceration on his forearm that

required medical attention (7 stitches). He returned to work without restrictions.

Immediate Action:

Report to Supervisor and Health & Safety Rep

Worker brought to North Mine First Aid Station by Site Health & Safety Rep.

ACTUAL SEVERITY (H&S): Medical Aid

POTENTIAL SEVERITY (H&S): Modified Work

ASSOCIATED CRITICAL ACTIVITY: CAR06-Lifting of loads (Material Handling)

MEDICAL AID 15/04/16 – 4:10 PM

Sudbury, Ontario Canada

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

Page 10: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

PATH TRAVELLED ON BY WORKER

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

Page 11: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

PATH TRAVELLED ON BY WORKER

Worker

travelled 100

feet from

laydown area

to door #14A

Then travelled

from door #14A

to shelf

Page 12: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

4 Título da apresentação – 01/12/2010 (opcional)

14” Victaulic Coupling 995 for HDPE pipe

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

14” VICTAULIC COUPLING 995 FOR HDPE PIPE

Victaulic Style 995N HDPE couplings have sharp

gripping teeth on both sides of the coupling which

grip into the HDPE pipe around the circumference.

This design permits direct joining of HDPE pipe

without fusing equipment.

Page 13: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

5 Título da apresentação – 01/12/2010 (opcional)

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

14” VICTAULIC COUPLING 995 FOR HDPE PIPE - SPECIFICATIONS

Diameter: 14 inches

Weight: 72 pounds

X: 16.25 inches

Y: 22 inches

Z: 8.58 inches

Page 14: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

6 Título da apresentação – 01/12/2010 (opcional)

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

WORKER POSITIONING WHEN CARRYING COUPLING

Re-enactment of position of

coupling when worker was

carrying it.

(much smaller coupling for

purpose of reenactment)

Page 15: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

7 Título da apresentação – 01/12/2010 (opcional)

WORKER INJURY

Laceration 7 Stitches Position of injury

on left arm

INVESTIGATION REPORT

CLARABELLE MILL / PIPING SLAG SKULLS RECOVERY

Page 16: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Golden Rules

GOLDEN RULE:

#5 – Lifting and Mechanical Handling

Worker exceeded weight limitation

Page 17: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

CONTRIBUTING FACTORS

INVESTIGATION REPORT

BASE METALS / ONTARIO OPERATIONS / PLANT NAME

• Improper Material Handling

• Worker carrying to much weight/material (exceeding weight

limitations)

• Groove on the inside of the coupling are extremely sharp, only two

clamps on site of this type

• Worker did not recognize the hazard due to the fact that he had

moved many different style clamps that day which do not have the

sharp groves on the inside as style 995 for HDPE.

Page 18: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

ACTION PLAN

INVESTIGATION REPORT

BASE METALS / ONTARIO OPERATIONS / PLANT NAME

• Review incident with crew, distribute throughout

Contractor Team

• Ensure to follow weight restrictions

• Never carry this style of coupling with arm on the

inside

When exceeding weight limitations:

• Use buddy system to help lift the clamp with hands

on the outside

• Use appropriate method to transport materials (cart,

buggy, buddy, etc.)

Page 19: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

What are we doing using the Hierarchy of Controls

Page 20: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Speak to OEM’s

12 Título da apresentação – 01/12/2010 (opcional)

Technology constantly changing

• Suppliers:

• Represent several companies • Too many products to speak/know about

• Often deal with procurement only

• Not always up to date

• Possibly not aware of new products

• Not trained for complex technical questions

Page 21: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Speak to OEM’s

13 Título da apresentação – 01/12/2010 (opcional)

Get to know your factory reps

• OEM’s represent the factory

• Expert technical reps

• Fully trained on new/existing technologies

• Access to company expertise

• Free resource

• No cost end user training/inspections

• Audits/Best Practises

• New products often available

• Safety and Efficiency a main driver

• Efficiency = Safety

• Efficiency = Lower Costs

Page 22: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Case in point - Victaulic 905/908 HDPE systems

14 Título da apresentação – 01/12/2010 (opcional)

How Victaulic addressed this safety issue

Victaulic Style 908 Victaulic Style 905

- Modified packaging

- Light weight

- Better performance

- No Sharp edges

- Reduced weight

- Better performance

Page 23: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Lessons Learned

15 Título da apresentação – 01/12/2010 (opcional)

Communication is Key

• Include relevant OEM’s on projects

• Conception

• Specifications/drawings

• Find out what resources are available

• Training

• Design Considerations

• Inspection Services

• Often new products exist to address safety concerns

• Report incidents to the factory

• Communication leads to innovation

• Innovation leads to increase safety/efficiency

• Where appropriate, include OEM’s on investigations

Page 24: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program
Page 25: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

PMO Contractor Safety Meeting SAP IM Reports Lessons Shared

July 2016

1

Page 26: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Generated SAP Incident Management Report Summary

May 2016 June 2016 2016 Year-to-Date • 351 Total Reports - 371 Total Report = 2221 • 198 Incidents - 207 Incidents = 1346 (71 Injuries) - (68 Injuries) = 345 • 65 Near Miss - 69 Near Miss = 366 • 88 Unsafe Conditions - 95 Unsafe Conditions = 509

8 ZERO HARM DAY’s June 2016 and 49 Year-to-Date / 2016 Target 127

2

Page 27: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

3

Page 28: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

16

Page 29: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

1

Matte Processing Elevator Incident

Greg Mumford Date (22/07/2016)

Page 30: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

2

Sequence of Events:

-12:02am Worker boarded the man elevator and as he was passing between the 3rd and 4th floor, the elevator jarred to a sudden stop.

-12:16am Bay Elevator Technician was called in. -1:00am Technician proceeds to the elevator. -Technician resets the drive in an attempt to raise or lower the

elevator to a floor to extract the worker (unsuccessful). -Technician manually opens the 4th Floor door and climbs down onto

the elevator to try and manually operate the unit (unsuccessful). -Technician tagged out the elevator and accessed the top of the

elevator.

Page 31: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

3

Page 32: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

4

Sequence of Events: -A small hatch on top of the elevator was opened to extract the

trapped worker. -Worker in the elevator was unable to reach the hatch, so a

rosebud pole (vertical scaffold pole) was lowered and the worker was able to exit the opening.

Page 33: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

5

Learning's: -No risk assessment was performed before extracting the

workers. -Elevator was not properly tagged out before accessing the roof

of the elevator. -No formal communication to any safety representatives before

performing the rescue. -An extreme sense of urgency to extract the worker (though the

worker was not in distress).

Page 34: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

6

Page 35: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Surface PMO “Together We Deliver”

Safety Sharing Initiative

Page 36: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

1

Vale 2016 Safety Initiatives: Mental Health Awareness in the Workplace

TRIf Target:

• TRIf (Total Recordable Injury frequency) for 2015=15.2

• TRIf Actual to date for 2016= 0.0

NEW 2016 safety initiatives in place to help us hit our target

• Increased Mental Health Awareness

• Introduce a comprehensive workplace wellness program

• Train employees on how to recognize symptoms and provide the appropriate 1st response assistance

• Evaluate and continuously improve our program’s efforts

• Obtain Management Support

Page 37: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

In The Workplace

There is strong evidence that certain features of the workplace can affect employees' mental and physical health. These factors include demoralization, depressed mood, anxiety, burnout, etc. These factors increase the likelihood that an individual will experience increased stress, which in turn increases the likelihood of developing or worsening a mental disorder.

• Mental Health problems and illnesses account for 30% of disability claims and 70% of the total cost of disability claims.

• Only 34% of employees report having readily available access to services and tools in the workplace to help with mental health issues.

• 35 Million days are lost each year due to mental health.

• $50 Billion is lost in productivity yearly in the Canadian workforce due to mental health issues.

• 1 in 5 Canadians experience a mental health problem every year, however employers are not educated on how to recognize symptoms or provide appropriate assistance. Reference: Mental Health Commission of Canada

2 Presentation Title – 01/12/2010 (optional)

Page 38: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Golden Rules

#1 The Fundamental Requirements

‘Only perform work that you are trained, qualified, authorized and FIT to perform.’

Being FIT for work not only encompasses the physical aspect of the task but the mental one as well. Focusing on the task at hand and ensuring your mental health is in order prior to walking onto the site is one of the most important aspects of the day.

3 Presentation Title – 01/12/2010 (optional)

Page 39: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Risk Factors

Both physical and mental health are the result of a complex interplay between many individual and environmental factors. These risk factors include:

• family history of illness and disease

• lifestyle and health behaviours (e.g., smoking, exercise, substance use)

• levels of personal and workplace stress

• exposure to toxins

• exposure to trauma

• personal life circumstances and history

• access to supports (e.g., timely healthcare, social supports)

• coping skills

When the demands placed on someone exceed their resources and coping abilities, their mental health will be negatively affected

4 Presentation Title – 01/12/2010 (optional)

Page 40: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Psychological Risk Factors

The psychological factors that impact organizational health, the health of individual employees and the financial bottom line, including the way work is carried out and the context in which work occurs, are:

1. Psychological Support : Increases employee desire to stay with our organization (Working Towards)

2. Organizational Culture: Laari Construction has an open door policy (Established)

3. Defined Leadership & Expectations: Clearly defined expectations (Established)

4. Civility & Respect: Clearly defined violence and harassment policy (Established)

5. Psychological Job Fit: The right person for the task (Established)

6. Growth & Development: Encouragement and support in the development of job skills (Established)

5 Presentation Title – 01/12/2010 (optional)

Page 41: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Psychological Risk Factors Contd

7. Recognition & Reward: Acknowledgement and appreciation of employees efforts (Established)

8. Involvement & Influence: Employee are included in the decision making process (Established)

9. Workload Management: Ensuring tasks accomplished in a timely manner (Working Towards)

10. Engagement: Employees enjoy and feel connected to their work (Working Towards)

11. Balance: recognizing the need for balance between the demands of work and life (Working Towards)

12. Protection of Physical Safety: Policies and procedures in place to protect workers (Established)

6 Presentation Title – 01/12/2010 (optional)

Page 42: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Comprehensive Workplace Wellness Program

A psychologically safe and healthy workplace is one that promotes workers' mental well-being and does not harm employee mental health through negligent, reckless or intentional ways

Along with the existing occupational health and safety procedures that deal with the physical work, a workplace Wellness Program should be established. This will encourage an organizational community involvement within your company and provide workers with the appropriate personal health resources and guidelines.

Elements of a successful wellness program:

• Practical and accessible .

• Wellness is integrated into the workplace structure.

• Create a communication plan.

• Add incentives for employee engagement

7 Presentation Title – 01/12/2010 (optional)

Page 43: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

What can you do?

Below are eight strategies that employers can use to encourage positive mental health:

1. Encourage active employee participation and decision making

2. Clearly define employees' duties and responsibilities

3. Promote work-life balance

4. Encourage respectful and non-derogatory behaviours

5. Manage workloads

6. Allow continuous learning

7. Have conflict resolution practices in place

8. Recognize employees' contributions effectively

8 Presentation Title – 01/12/2010 (optional)

Page 44: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Available Resources

9 Presentation Title – 01/12/2010 (optional)

1. Canadian Centre for Occupational Health and Safety: http://www.ccohs.ca/healthyminds/employers

2. Mental Health Commission of Canada offers Mental Health First Aid Training: http://www.mentalhealthfirstaid.ca

3. CSA Psychological Health and Safety in the Workplace:

4. Workplace Posters:

Page 45: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

July 7, 2016

Process Hazards Review (PHR) Program

Update (see below for further details)

The PHR Template (NAV-TP-0019) has been updated based on user feedback. An interim PHR spot audit has also been completed to identify any PHR Program or Training gaps. A formal PHR Audit will be completed for the Ontario Operations between the months of August and November of 2016.

PHR Template Revisions Include

An “attended” column was added to the Attendees Tab to identify who attended the PHR Meeting; the Signatures column is now a Comments column; the Print Sign In Sheet button adjusts row heights

The facilitator role for FEL Study / Design PHR’s has been clarified; the PEC will act as Facilitator when the PMO will be executing the related fieldwork, and will delegate specific duties to the DTL where applicable as per SPEC-02001

The Hazards Checklist and Triggers Tabs have been alphabetized, and a new hazard category added for PROCESS CHANGES

The Design Hazards Triggers have been reviewed and updated The Minutes Tab has been updated to include user guidance in the “EVENT/ISSUE”

column. The Minutes Tab guidance now also appears in the [Entry By Record View]. The standard headers have been updated to eliminate unnecessary fields

PHR Audit

A formal PHR Audit for the Ontario Operations will start in August 2016 and continue until the end of November 2016. PHR Facilitators may be contacted by designated PHR Auditors requesting an invitation to an upcoming PHR Meeting or to provide the final PHR documentation. Audit results will be shared with the individual PHR Facilitators providing Auditor feedback and a final Audit Summary provided to Senior Management. The standard PHR Meeting Audit and PHR Documentation Audit templates are available for review on the L&D Internal SharePoint Site and in the Navigator – Project Toolkit.

Page 46: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Reminders from Interim Audit

The PHR Facilitator should communicate to the PHR Meeting attendees the level of detail that should be discussed and ensure all attendees understand the PHR Process. The PHR CBT Training is available for Contractors via the PMO Extranet Site.

A PHR Meeting is to focus on only the high potential risks associated with the work and the control measures to mitigate them. For Construction / Commissioning PHRs a Contract Specific Safety Plan (NAV-TP-0095) should be completed prior to the PHR Meeting to reduce the time required during the PHR Meeting to discuss general items.

The PHR Scribe is to ensure that all PHR Meeting Participants are identified on the PHR Attendees Tab as having attended or provide a justification comment as to why any “Required” attendee(s) were absent.

The main supporting documents are to be listed or attached on the PHR Methodology Tab.

The EXISTING PROTECTION on the PHR Minutes Tab is to only list existing protection that is already in place by Vale and/or the Contractor, or is already included in the design. The applicable document title and number should be listed, with specific details to a level appropriate for the hazards. Generic “motherhood statements” are not to be included.

The ACTION column is only to include statements for new or additional controls that will be put in place to mitigate the hazard and should be phrased as a clear auditable action statement with one individual’s name listed that is responsible for completing that action.

For Construction / Commissioning PHRs, if the work is underway or complete, the Workers Sign-off Sheet is to be attached to the source PHR file. This can be done using the built-in [Attach] button provided within that tab in the PHR. Ensure that any Sub-contractors / Technical Reps have also reviewed and signed off on the PHR and that those Worker Sign-off Sheet(s) are attached to the source PHR file.

A separate PHR must be done for Commissioning activities. A Commissioning PHR is required under almost all circumstances, with very few exceptions, as most work involves installation / modification of powered equipment, new instrumentation, control system(s), process monitoring system(s), process containment, “pressure boundary” systems or equipment, or other changes to Operating Plant equipment / systems that require testing to confirm proper operation. In addition to the relevant hazards identified during the Construction PHR, Commissioning PHR’s should identify the ongoing operational hazards related to the equipment or process and the additional hazards of the specific commissioning tasks being done, as well as the required controls.

Page 47: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Where do you find PHR Documentation and Training?

Process Hazards Review (PHR) Procedure Link PHR Program - Ontario Operations

Template NAV-TP-0019 PHR - Process Hazards Review Template

Guideline NAV-GP-0072 PHR Guideline - FEL / Construction / Commissioning

SPEC SPEC-02001 Design Process Hazards Review Requirements

Guideline GUID-02001

Detailed Design - Hazards and Operability Review (HAZOP) Guideline

Training CBT CBT Link Process Hazards Review (PHR) Core Knowledge Training

Audit Template NAV-TP-0405 PHR Meeting Audit Template

Template NAV-TP-0406 PHR Documentation Audit Template

All PHR documentation and training links are available internally via the L&D Internal SharePoint site or within the Project Navigator; and for external users via the PMO Extranet Site (http://standards.inco.com/pmo/default.htm) under the FORMS section.

Thank you,

Trueman Hirschfeld Project Manager - Surface PMO  

  

 

 

 

Page 48: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

1

Stop and Correct

Raffy Tiangco Date (3/18/2016)

Page 49: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

2

Why Stop and Correct?

Page 50: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

3

What do I stand for?

Page 51: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

4

The Charge of the Light Brigade

Page 52: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

5

How will Stop and Corrects prevent another

“Charge of the Light Brigade”

Page 53: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

6

They let us know : - what hazards our people are seeing in the field - how our people are managing risk - what hazards our people need help managing

Details – Crew was about to move snorkel lift from back end of ID fan bldg. to north side of fan building. Upon doing a SLAM of area it was noticed that area was being prepped for paving but the roadway area appeared to require a bit more compacting before snorkel lift entered the area to make sure ground was stable

Corrective Actions – Crew contacted paving crew and ask that they compact the area. The paving crew did so immediately.

Details – Worker was backing up forklift in high traffic volume area.

Corrective Actions – Second worker saw him backing up and went and controlled traffic and spotted him backing up.

Corrective Actions - Report to Supervisor.

Details – Pinch Point on stairs between 4th and 5th floor still not corrected. This is the 2nd stop and correct for this area

Page 54: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

7

They help us to: - warn each other of dangerous site conditions - be our brother’s keeper

Details - RCI worker came across a sharp piece of metal protruding in walkway creating cutting / puncture hazard.

Corrective Actions - Worker covered end of metal to eliminate the hazard and notified company that was handling it when they arrived back on site.

Details - Crew was moving material into east end to build scaffold in the hoistwell. They were doing this by means of a forklift. At the same time crews were heading out for break and walking into the area

Corrective Actions - Crew stopped and told to wait 5 minutes until everyone had passed then restart job.

Details -Crew moved from outside work to inside the building for work. While outside some of the crew were wearing safety sun glasses. The were about to enter and work with the sun glasses on. Crew was stopped as it would create a hazard as the lighting is poor in the hoist well and not sufficient for sun glasses.

Corrective Actions - Had crews change from Safety sun glasses to regular clear safety glasses. This provided a safer site.

Details - Worker had taken off safety glasses because they continued to fog up. Worker said he could not see properly if glasses kept fogging up. But worker was putting themselves at risk when they took safety glasses off of getting something in their eye.

Corrective Actions - Gave worker a wipe that is supposed to keep safety glasses clear of fogging up. The wipe did the job. Gave worker a couple more wipes in case glasses fogged up again. Weather was a factor in the lenses fogging up because of high humidity.

Page 55: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

8

Increase the visibility of hazards that have been identified on site Engage more team members to take part in the solutions

Details - Arrived at the site and saw signs of water on the floor. Someone had used a hose on the floor above us and water fell on our hoarding and worked its way onto the floor.

Corrective Actions - Reported what had happened to the Control Room and they shut the water valve off and tagged it.

Details - 2 spall's were noticed at 486' level in this area pieces were on the grating. ICM employee noticed 2' up and located were they cam from. The pieces were 2" to 2 1/2" big.

Corrective Actions - ICM moved a rubber mat to this area to catch any more spall's that may drop. This area is contained and clean so any new spall's can be seen. Pic's will be taken.

Details - Base for air tugger, low visability at foot level can catch an ankle, foot.

Corrective Actions - Paint base safely yellow and put cones on the corners. Now it is high visability to workers and operator.

Details - Entered new baghouse through west entrance and came across a mess of barricades and did not know which side of barricades I was on.

Corrective Actions - Spoke with various contractors working in area to confirm barricading and asked if they could leave a pedestrian walkway through which is clearly defined.

Page 56: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

9

“In teamwork, silence isn’t golden – it’s deadly.”

In Short – increase Communication and demonstrate/stimulate action between all

Team members

“If you don’t kick things around with people, you are out of it.”

None of us, is as smart as all of us

“The strength of the team is each member. The strength of each member is the team.”

“Creating a better world requires teamwork, partnerships, and collaboration, as we need an entire army of companies to work

together to build a better world within the next few decades. This means corporations must embrace the benefits of cooperating

with one another.”

On this team, we’re all united in a common goal: to keep my job. -Lou Holtz

On this team, we’re all united in a common goal: To keep my job. – Lou Holz

Page 57: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

10

Page 58: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Managing Risk to Get…. DM# 1188295 v5A

Ontario Operations Monthly Contractor Safety Meeting Message

July 2016 Instructions:

Please review the message in the box below with all Contractor workers (field personnel), as part of a daily toolbox talk / crew line-up meeting by Friday, August 5th 2016.

This message is to be delivered by the crew supervisor or by the Safety / Health / Environment Coordinator.

Submit the Worker Sign-off Sheet to your Vale Representative with your Weekly Contract-Specific Safety Plan Compliance Audit package (formerly Weekly Safety Plan Compliance Report).

New / Young Workers Operating Mobile Equipment

There’s a difference between having a license or certificate, and being a competent operator of mobile equipment! Formal training and experience will improve your skill level and help you become competent to operate with minimal supervision.

Many accidents involving new or young workers and mobile equipment are related to a lack of training or a lack of supervision, or both. Accidents often happen during small or “routine” tasks, such as moving the equipment a short distance to park it.

Training is done to increase the worker’s ability to operate the equipment safely. It should be done in a controlled environment, away from distractions and other hazards.

New or young workers are usually eager to impress and reluctant to say “no” to a boss or a co-worker, and they may not recognize all of the hazards onsite. Add in the risks of mobile equipment, and everyone on the jobsite can be put in danger.

Remember:

Operators must have proof of training and a license to operate before using mobile equipment

Operators need to know their blind spots for each piece of equipment

Use a signaller where needed - make sure the signaller has been trained on standard hand signals

Where possible, plan a drive-through site and eliminate the need for vehicles to back up

Wear your seatbelt, and only operate when in the seat

Never allow an operator to work without direct supervision if they are not competent to operate the equipment safely, through proper training and experience.

Reference Materials:

Occupational Health and Safety Act Section 25, 27, 28, 43(3)

Construction Regulations 213/91 Section 93, 96 (1),(2), 104, 106

IHSA HEALTH AND SAFETY ADVISORY Working Safely On or Around Heavy Equipment

Contractor External Access Link: Vale Network Internal Access Link:

http://standards.inco.com/pmo/default.htm http://192.168.1.2/pmo/default.htm

Page 59: Monthly Vale Surface Contractor Safety Meetingextportal.vale.com/PMO/Surface PMO Safety Meeting/2016...PMO Extranet Site Date Friday, August 26, 2016 Time Proposed Agenda: PHR Program

Managing Risk to Get…. DM# 1188295 v5A

July 2016 Safety Meeting Message Review

New/Young Workers Operating Mobile Equipment

Worker Sign-Off Sheet


Recommended