+ All Categories
Home > Documents > MURATA MACHINERY SINGAPORE PTE LTD. Muratec CNC ...MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA...

MURATA MACHINERY SINGAPORE PTE LTD. Muratec CNC ...MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA...

Date post: 19-Nov-2020
Category:
Upload: others
View: 4 times
Download: 0 times
Share this document with a friend
2
2, Nakajima, Hashizume, Inuyama-shi, AICHI 484-8502, JAPAN TEL : 0568-61-3645 FAX : 0568-61-6455 Headquarters 136, Takeda-Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, JAPAN TEL : 075-672-8138 FAX : 075-672-8691 http://www.muratec.co.jp e-mail [email protected] International Business Dept. MACHINE TOOLS DIVISION MURATA MACHINERY USA, INC MURATA MACHINERY EUROPE GmbH MURATA DO BRASIL COMERCIO E REPRESENTACAO DE MAQUINAS LTDA. MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA MACHINERY SINGAPORE PTE LTD. MEIBAN ENGINEERING TECHNOLOGIES PVT.LTD. [An associate company of Murata Machinery, Ltd.] No 38, 7th Main, J.C. Industrial Estate, Yelachanahalli, Kanakapura Road, Bangalore -560 062 TEL : +91 9731305251 http://www.meibanengg.com e-mail : [email protected] Operations at Chennai & Mumbai Muratec CNC Turning Machines With a machine width of 1700 mm, the ML400 is the smallest size of its class. With servo tailstock and roller support, retooling time is significantly reduced. CNC Servo Motor Driven Ram Turret Punch Press CNC Shaft Turning Machine Punching capacity Maximum sheet thickness 1250 mm x 2500 mm 1250 mm x 5000 mm 6.35 mm 25 ton (245kN) MOTORUM-2548 MOTORUM-2548T MOTORUM-2044EZ MOTORUM-2048ST Maximum sheet size (Y x X) Without repositioning With one repositioning 20 ton 6.35 mm 1250 mm x 2500 mm 1250 mm x 5000 mm 20 ton (196 kN) 6.35 mm 1250 mm x 1250 mm 1250 mm x 2500 mm Chuck Size Number of Turret Stations Maximum Spindle Speed Spindle AC Motor Tailstock Footprint 6” / 8” ML400 Turret Station 6 3,000 rpm, 4,500 rpm 7.5 kW / 30 min MT4 (Rolling Center) W1,700 mm x D1,650 mm Chuck Size Number of Turret Stations Maximum Spindle Speed Spindle AC Motor Footprint 6” / 8” MW120 Turret Station 8 x 2 3,000 rpm, 4,500 rpm 6,000 rpm 7.5 kW / 30 min x 2 W1,900 mm x D1,810 mm 10” MW200 Turret Station 10 x 2 2,400 rpm, 3,500 rpm 15 kW / 30 min x 2 W2,360 mm x D2,130 mm 15” MW400 Turret Station 8 x 2 3,000 rpm 22 kW / 30 min x 2 W2,910 mm x D2,400 mm MURATEC Automated Turning Solutions MURATEC Automated Turning Solutions MURATEC Total Sheet Metal Solutions MURATEC Total Sheet Metal Solutions Turnaround / Orient for Sequential Operations Orient / Poka Yoke Load / Unload on Machine Chucks Wash Finish Turned Parts Load / Unload on Machine Chucks Feed-Out Finished Parts Convey, Stack, Palletize, Roll-Out, Transfer to Next Operation / Process, etc. Feed-In Stocker for Input Material (Forgings / Castings / Pre-Turned / Cut-to-Length Bar, etc.) Post-Process Gage Critical Dimensions of Finish Turned Parts & Feedback Correction for 100% OK Parts Integrated Gantry Loader
Transcript
Page 1: MURATA MACHINERY SINGAPORE PTE LTD. Muratec CNC ...MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA MACHINERY SINGAPORE PTE LTD. MEIBAN ENGINEERING TECHNOLOGIES PVT.LTD. [An associate company

2, Nakajima, Hashizume, Inuyama-shi, AICHI 484-8502,JAPANTEL : 0568-61-3645 FAX : 0568-61-6455Headquarters136, Takeda-Mukaishiro-cho, Fushimi-ku, KYOTO 612-8686, JAPANTEL : 075-672-8138 FAX : 075-672-8691http://www.muratec.co.jpe-mail [email protected]

International Business Dept.

MACHINE TOOLS DIVISION

MURATA MACHINERY USA, INC

MURATA MACHINERY EUROPE GmbH

MURATA DO BRASIL COMERCIO E REPRESENTACAO DE MAQUINAS LTDA.

MURATA MACHINERY (SHANGHAI) CO.,LTD

MURATA MACHINERY SINGAPORE PTE LTD.

MEIBAN ENGINEERING TECHNOLOGIES PVT.LTD.[An associate company of Murata Machinery, Ltd.]No 38, 7th Main, J.C. Industrial Estate, Yelachanahalli, Kanakapura Road, Bangalore -560 062TEL : +91 9731305251http://www.meibanengg.come-mail : [email protected] at Chennai & Mumbai

Muratec CNC Turning Machines

With a machine width of 1700 mm, the ML400 is the smallest size of its class.With servo tailstock and roller support, retooling time is significantly reduced.

CNC Servo Motor Driven Ram Turret Punch Press

CNC Shaft Turning Machine

Punching capacityMaximum sheet thickness

1250 mm x 2500 mm1250 mm x 5000 mm

6.35 mm25 ton (245kN)

MOTORUM-2548 MOTORUM-2548TMOTORUM-2044EZ MOTORUM-2048ST

Maximum sheet size(Y x X)

Without repositioningWith one repositioning

20 ton6.35 mm

1250 mm x 2500 mm1250 mm x 5000 mm

20 ton (196 kN) 6.35 mm

1250 mm x 1250 mm1250 mm x 2500 mm

Chuck Size

Number of Turret Stations

Maximum Spindle Speed

Spindle AC Motor

Tailstock

Footprint

6” / 8”

ML400

Turret Station 6

3,000 rpm, 4,500 rpm

7.5 kW / 30 min

MT4 (Rolling Center)

W1,700 mm x D1,650 mm

Chuck Size

Number of Turret Stations

Maximum Spindle Speed

Spindle AC Motor

Footprint

6” / 8”

MW120

Turret Station 8 x 2

3,000 rpm, 4,500 rpm6,000 rpm

7.5 kW / 30 min x 2

W1,900 mm x D1,810 mm

10”

MW200

Turret Station 10 x 2

2,400 rpm, 3,500 rpm

15 kW / 30 min x 2

W2,360 mm x D2,130 mm

15”

MW400

Turret Station 8 x 2

3,000 rpm

22 kW / 30 min x 2

W2,910 mmx D2,400 mm

MURATEC Automated Turning SolutionsMURATEC Automated Turning Solutions

MURATEC Total Sheet Metal SolutionsMURATEC Total Sheet Metal Solutions

Turnaround / Orient for Sequential Operations

Orient / Poka Yoke

Load / Unload on Machine Chucks

Wash Finish Turned Parts

Load / Unload on Machine Chucks

Feed-Out Finished PartsConvey, Stack, Palletize, Roll-Out,

Transfer to Next Operation / Process, etc.

Feed-In Stocker for Input Material(Forgings / Castings / Pre-Turned / Cut-to-Length Bar, etc.)

Post-Process Gage Critical Dimensions ofFinish Turned Parts &

Feedback Correction for 100% OK Parts

Integrated Gantry Loader

Page 2: MURATA MACHINERY SINGAPORE PTE LTD. Muratec CNC ...MURATA MACHINERY (SHANGHAI) CO.,LTD MURATA MACHINERY SINGAPORE PTE LTD. MEIBAN ENGINEERING TECHNOLOGIES PVT.LTD. [An associate company

MURATEC Global LeaderIn Automated Turning SolutionsMURATEC has been a Global leader in supply of Turning Machines with advanced automated solutions. MURATEC’s automation solutions meet the growing demand in India for medium to high volume global supply market combined with high-precision standards. It also caters to the rapidly increasing volume requirements of the domestic Indian automobile and bearing industry.

Reliability by design

MURATEC, world’s first manufacturer of servo driven ram turret punch press introduces leading innovation in sheet metal industry MOTORUM series. MOTORUM series does more than to achieve high reliability and high speed processing. This machine enhances overall productivity through process integration of bending, forming, tapping and other processes, together with reduction of time needed to set-up and program.

MURATEC’s Twin-spindle MW series chuckers come with column/ turret bar design for heavy duty cutting capabilities, precision machining and high rigidity. MW series chuckers are available in a wide range of chuck sizes: capacities ranging from 6” to 15” chuck size. These advanced, precision turning machine s come with highly reliable, integrated, intelligent CNC 3-axis servo controlled gantry loader for smart, fully automated, flexible workpiece load/ unload operations.

Twin Spindle CNC Chucker

● ● ●

Compact twin-spindle 6” chucker with machine width 1,550 mmHigh Speed, Intelligent gantry loader design allows minimum production time 16 secondsPart load/ unload time: 4.5 second

Specifications

MURATEC introduced world’s first servo driven punch press in 1994. Since then we our industry leading technology has evolved to meet the next generations needs. Here is the latest in our award winning Motorum series!

Chuck Size

Number of Turret Stations

Spindle Speed

Spindle AC Motor

Footprint

6”

Turret Station 8 x 2

3,000 rpm, 4,500 rpm, 6,000 rpm

5.5 kW / 30 min x 2

W1,550 mm x D1,650 mm

SpecificationsPunching capacity

Maximum sheet thickness

Maximum sheet size

Hit rate 1.0 t

Without repositioning

25 mm pitch 8.3 mm stroke

With one reposition

0.5 mm pitch 1.4 mm stroke

Punching accuracy

Footprint

No. of turret stations

20 tons

6.35 mm (Steel ball table)

1250 mm x 2500 mm

(YxX) 1250 mm x 5000 mm

355 hpm

900 hpm

± 0.1 mm

5150 mm x 4300 mm

54 stations, 2 Index

44 stations, 4 Index

CNC Servo Motor Driven RamTurret Punch Press

The ram drive of MOTORUM 2048UT series has incorporated CFRP in the part of toggle mechanism connected directly to the servomotor making it lighter in weight and more rigid. The new drive mechanism and the replacement of the alternating movement decreases vibration by 65%. In addition, a reduction of motor heat saves energy in cooling and the resuscitation of electric energy when braking.

An environment-friendly eco-machine, Motorum uses the energy it needs only at the time of punching, thanks to the servo motor drive mechanism.

New Drive Ram Mechanism

Energy Conservation & Low Running Cost

Power Consumption Comparison

0

50

4330

100(%)

Power consumption during punching

Standby power consumption

70% Reduction

30% Reduction

Mechanical machineHydraulic machine MOTORUM 2048UT

Complete Both Side Machining on One Machine

MW series is suitablefor Mass Production

For example, Output is more than 3,000 pieces a day (C/T : 20sec 60/20 x 60sec x 22H x 85% = 3366)


Recommended