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MASS BALANCETEMPERATURE (°C) 27 27
COMPONENT
RAW MATERIAL STORAGEINPUT OUTPUT
TOTAL Tobacco Leaves TOTAL
Biomass 1318.18418178982 1318.18418178982 1318.18418178982 1318.184182H2O 454.521818465451 454.521818465451 454.521818465451 454.5218185Bio Oil 0 0 0 0Biogas 0 0 0 0Biochar 0 0 0 0Surfactant 0 0 0 0Nitrogen 0 0 0 0
TOTAL 1772.70600025527 1772.70600025527 1772.70600025527 1772.706
1772.70600025527
ENERGY BALANCETEMPERATURE (°C) 27 27 27
RAW MATERIAL STORAGE BELT CONVEYOR 1
INPUT OUTPUT INPUT
Tobacco Leaves
COMPONENTSBiomass 1.81 4771.82673807914 4771.82673807914 4771.826738H2O 4.18 3799.80240237117 3799.80240237117 3799.802402Bio Oil 20.1285 0 0 0Biogas 22.0306 0 0 0Biochar 1.33 0 0 0Surfactant 2.52 0 0 0Nitrogen 815.472 0 0 0
TOTAL 8571.62914045031 8571.62914045031 8571.62914
Raw Tobacco Leaves Feed
Raw Tobacco Leaves Feed
Tobacco Leaves
Cp (kJ/kg°C)
HEAT CAPACITY CALCULATIONBio Oil Biogas
Component Cp (kJ/kg.K) Component Cp (kJ/kg.K)p-Xylene 1.7141 H2 13.12Styrene 1.73 CO 1.036d-Limonene 1.83 CO2 0.826Nicotine 1.19 CH4 2.0872-Pyrrolidinone 1.995 C2H4 1.241Pyridine 1.68 C3H6 1.5306Toluene 1.7075 NH3 2.19Phenol 1.35574-ethylphenol 1.851pentadecane 2.2192Neophytadiene 2.856
TOTAL 20.1285 TOTAL 22.0306
OVERALL ENERGY BALANCEStream INPUT OUTPUTS-106 8571.62914045031 0S-102 0 8571.62914045031S-102 8571.62914045031 0S-103 0 8571.62914045031S-103 8571.62914045031 0S-104 0 8571.62914045031S-104 8571.62914045031 0S-105 0 8571.62914045031S-105 8571.62914045031 0S-112 0 0S-101 0 167433.726795278S-107 0 -111144.220269357S-101 167433.726795278 0S-118 171388.636363636 0S-111 0 97326885.2135237S-111 97326885.2135237 0S-114 0 -4256297.38841455S-113 0 88040428.5048764S-113 88040428.5048764 0S-117 0 283057.03125S-116 0 -13618063.2589936S-116 13618063.2589936 0S-119 0 283057.03125
S-118 0 0S-112 0 -4256297.38841455S-117 283057.03125 0S-119 283057.03125 0S-120 0 566114.0625S-120 566114.0625 0S-121 566114.0625 0S-123 0 570220.875TOTAL 201065399.673755 165029680.705665
TOTAL NO RED 574685.69164045 -3969516.18822936
-4544201.87986981-690.728209518894
574685.69164045 -3969516.18822936
-4544201.87986981-6.90728209518894
MASS BALANCE
27 27 27
BELT CONVEYOR 1 ROTARY CUTTERINPUT OUTPUT INPUT
Tobacco Leaves TOTAL Tobacco Leaves TOTAL Tobacco Leaves
1318.18418179 1318.18418 1318.18418178982 1318.18418178982 1318.18418179454.521818465 454.521818 454.521818465451 454.521818465451 454.521818465
0 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
1772.70600026 1772.706 1772.70600025527 1772.70600025527 1772.70600026
ENERGY BALANCE27 27 27 27 27
BELT CONVEYOR 1 ROTARY CUTTERS BELT CONVEYOR 2
OUTPUT INPUT OUTPUT INPUT OUTPUT
Tobacco Leaves Fine Tobacco Leaves
4771.82673808 4771.82674 4771.82673807914 4771.82673807914 4771.826738083799.80240237 3799.8024 3799.80240237117 3799.80240237117 3799.80240237
0 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
8571.62914045 8571.62914 8571.62914045031 8571.62914045031 8571.62914045
Tobacco Leaves
Fine Tobacco Leaves
Fine Tobacco Leaves
OVERALL MASS BALANCEINPUT
Stream Biomass H2OS-106 1318.18418178982 454.521818465S-102 0 0S-102 1318.18418178982 454.521818465S-103 0 0S-103 1318.18418178982 454.521818465S-104 0 0S-104 1318.18418178982 454.521818465S-105 0 0S-105 1318.18418178982 454.521818465S-112 0 0S-101 0 0S-107 0 0S-101 1318.18418178982 45.4521818465S-118 0 0S-111 0 0S-111 0 0S-114 0 0S-113 0 0S-113 0 0S-117 0 0S-116 0 0S-116 0 0S-119 0 0S-118 0 0S-112 0 0S-117 0 0S-119 0 0S-120 0 0S-120 0 0S-121 0 0S-123 0 0TOTAL 1318.18418178982 454.521818465SUM 1897.70600025527
7909.10509073891 2318.06127417
COMPONENT INPUT OUTPUTBiomass 1318.18418178982 0H2O 454.521818465451 409.069636619Bio Oil 0 750
Biogas 0 340.909090909Biochar 0 272.727272727Surfactant 125 125Nitrogen 199.5672 199.5672
TOTAL 2097.27320025527 2097.27320026
27 27 27
ROTARY CUTTER BELT CONVEYOR 2INPUT OUTPUT INPUT
TOTAL TOTAL TOTAL
1318.18418178982 1318.18418179 1318.18418178982 1318.18418179 1318.18418178982454.521818465451 454.521818465 454.521818465451 454.5218184655 454.521818465451
0 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
1772.70600025527 1772.70600026 1772.70600025527 1772.706000255 1772.70600025527
27 100 90 90
ROTARY DRYER PYROLISIS REACTOR
INPUT OUTPUT INPUT
Flue Gas Exhaust Gas
4771.82673807914 0 155084.368987572 0 155084.3689875723799.80240237117 0 12349.3578077063 111144.2202694 12349.3578077063
0 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
8571.62914045031 0 167433.726795278 -111144.2202694 167433.726795278
Fine Tobacco Leaves
Fine Tobacco Leaves
Fine Tobacco Leaves
Dried Tobacco Leaves
Dried Tobacco Leaves
INPUT OUTPUTBio Oil Biogas Biochar Surfactant Biomass
0 0 0 0 00 0 0 0 1318.184181789820 0 0 0 00 0 0 0 1318.184181789820 0 0 0 00 0 0 0 1318.184181789820 0 0 0 00 0 0 0 1318.184181789820 0 0 0 00 0 0 0 00 0 0 0 1318.184181789820 0 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
750 340.909090909 27.2727272727273 0 00 0 0 0 00 0 0 0 0
750 340.909090909 0 0 00 0 0 0 00 0 0 0 0
562.5 340.909090909 0 0 00 0 0 0 00 0 0 0 00 0 0 0 0
187.5 0 0 0 0562.5 0 0 0 0
0 0 0 0 0750 0 0 0 0
0 0 0 125 00 0 0 0 00 0 0 125 01897.70600025527 1556.79690934618
3562.5 1022.72727273 27.2727272727273 125 6590.92090894909
MASS EFFICIENCY CALCULATION
Mass Input (kg/g)Mass Output (KJ)
Mass Loss (KJ)Efficiency (%)
27 27 -
BELT CONVEYOR 2 ROTARY DRYEROUTPUT INPUT
Fine Tobacco Leaves TOTAL TOTAL
1318.18418178982 1318.18418178982 1318.18418179 1318.18418179454.521818465451 454.521818465451 454.5218184655 454.5218184655
0 0 0 00 0 0 00 0 0 00 0 0 00 0 0 0
1772.70600025527 1772.70600025527 1772.706000255 1772.706000255
27 550 550 550 500
PYROLISIS REACTOR CYCLONE
INPUT OUTPUT INPUT OUTPUT
Sweeping Gas Biochar yang di dalam Pyrolisis Vapor Pyrolisis Vapor Biochar
0 0 0 0 00 0 0 0 00 0 7925596.875 7925596.875 00 0 3942976.704545 3942976.70455 00 171388.636363636 19043.18181818 19043.1818182 17229.545454550 0 0 0 0
325482.9274368 0 85439268.45216 85439268.4522 0325482.9274368 171388.636363636 97326885.21352 97326885.2135 17229.54545455
Fine Tobacco Leaves
OUTPUTH2O Bio Oil Biogas Biochar Surfactant
0 0 0 0 0454.521818465451 0 0 0 0
0 0 0 0 0454.521818465451 0 0 0 0
0 0 0 0 0454.521818465451 0 0 0 0
0 0 0 0 0454.521818465451 0 0 0 0
0 0 0 0 00 0 0 0 0
45.4521818465451 0 0 0 0409.069636618906 0 0 0 0
0 0 0 0 00 0 0 0 00 750 340.9090909091 27.2727272727 00 0 0 0 00 0 0 272.727272727 00 750 340.9090909091 0 00 0 0 0 00 187.5 0 0 00 562.5 340.9090909091 0 00 0 0 0 00 562.5 0 0 00 0 0 0 00 0 340.9090909091 0 00 0 0 0 00 0 0 0 00 750 0 0 00 0 0 0 00 0 0 0 00 750 0 0 125
409.069636618906 750 0 272.727272727 1251556.79690934618
125 6590.92090894909 2272.609092327 4312.5 125
MASS EFFICIENCY CALCULATION
2097.273200255272097.27320025527
0100
90 90 27
ROTARY DRYER PYROLISIS REACTOROUPUT INPUT
Exhaust Gas TOTAL Sweeping Gas TOTAL
1318.18418178982 0 1318.18418179 1318.18418178982 0 1318.184181789845.4521818465451 409.069636619 454.5218184655 45.4521818465451 0 45.452181846545
0 0 0 0 0 00 0 0 0 0 00 0 0 0 0 00 0 0 0 0 00 0 0 0 199.5672 199.5672
1363.63636363636 409.069636619 1772.706000255 1363.63636363636 199.5672 1563.2035636364
500 500 100 100 50
CYCLONE CONDENSER 1 CONDENSER 2
OUTPUT INPUT OUTPUT INPUT OUTPUT
Vapor Vapor Liquid Product Vapor Vapor Liquid Product
0 0 0 0 0 00 0 0 0 0 0
7170778.125 7170778.125 283057.03125 849171.09375 849171.09375 283057.031253567455.11363636 3567455.11364 0 563282.386363636 563282.3863636 0
0 0 0 0 0 00 0 0 0 0 0
77302195.26624 77302195.2662 0 12205609.77888 12205609.77888 088040428.5048764 88040428.5049 283057.03125 -13618063.258994 13618063.25899 283057.03125
Dried Tobacco Leaves
Dried Tobacco Leaves
550 550 500
PYROLISIS REACTOR CYCLONEOUTPUT INPUT OUTPUT
Pyrolisis Vapor TOTAL Pyrolisis Vapor TOTAL Biochar
0 0 0 0 0 00 0 0 0 0 00 750 750 750 750 00 340.909090909091 340.909090909091 340.909090909 340.909090909 0
245.454545455 27.2727272727273 272.727272727273 27.2727272727 27.2727272727 27.272727272730 0 0 0 0 00 199.5672 199.5672 199.5672 199.5672 0
245.454545455 1317.74901818182 1563.20356363636 1317.74901818 1317.74901818 27.27272727273
50 100 50 62.5 62.5
CONDENSER 2 BIO OIL STORAGE MIXING TANK
OUTPUT INPUT OUTPUT INPUT
Fluidizing Gas Fuel Gas Liquid Product Liquid Product Liquid Product Liquid Product
0 0 0 0 0 00 0 0 0 0 00 0 283057.03125 283057.03125 566114.0625 566114.06250 187760.795454545 0 0 0 00 0 0 0 0 00 0 0 0 0 00 4068536.59296 0 0 0 00 -4256297.3884145 283057.03125 283057.03125 566114.0625 566114.0625
Biochar yang didalam
500 500 100
CYCLONE CONDENSER 1OUTPUT INPUT OUTPUT
Vapor TOTAL Vapor TOTAL Vapor
0 0 0 0 0 00 0 0 0 0 0
750 750 750 750 187.5 562.5340.9090909 340.90909091 340.909090909091 340.90909090909 0 340.909090909091
0 27.272727273 0 0 0 00 0 0 0 0 0
199.5672 199.5672 199.5672 199.5672 0 199.56721090.909091 1317.7490182 1290.47629090909 1290.4762909091 187.5 903.409090909091
27 62 50 50 500 550
MIXING TANK BIOGAS STORAGE CHAR COLLECTION TANK
INPUT OUTPUT INPUT OUTPUT INPUT INPUT
Surfactant Biopesticides Biogas Biogas Biochar
0 0 0 0 0 00 0 0 0 0 00 558565.875 0 0 0 00 0 187760.795454545 187760.79545455 0 00 0 0 0 17229.545455 171388.636363636
630 11655 0 0 0 00 0 4068536.59296 4068536.59296 0 0
566114.0625 570220.875 4256297.38841455 -4256297.388415 17229.545455 171388.636363636
Liquid Product
Biochar yang di dalam
100 100 50
CONDENSER 1 CONDENSER 2OUTPUT INPUT OUTPUT
TOTAL Vapor TOTAL Vapor
0 0 0 0 00 0 0 0 0
750 562.5 562.5 562.5 0340.909090909091 340.9090909091 340.909090909 0 340.9090909
0 0 0 0 00 0 0 0 0
199.5672 199.5672 199.5672 0 199.56721290.47629090909 1102.976290909 1102.97629091 562.5 340.9090909
500 50
CHAR COLLECTION TANK NITROGEN RECOVERY UNIT
OUTPUT INPUT OUTPUT
Biochar Vapor Nitrogen Biogas
ENERGY EFFICIENCY CALCULATION0 0 0 0 Energy Input (KJ)0 0 0 0 Energy Output (KJ)0 0 0 0 Energy Loss (KJ)0 187760.7954545 0 187760.7955 Efficiency (%)
172295.454545455 0 0 00 0 0 00 4068536.59296 4068536.59296 0
-172295.454545455 4256297.388415 4068536.59296 -187760.795
Liquid Product
50 100 50 62.5 62.5
CONDENSER 2 BIO OIL STORAGE MIXING TANKOUTPUT INPUT OUTPUT INPUT
TOTAL Liquid Product TOTAL TOTAL Liquid Product
0 0 0 0 0 0 00 0 0 0 0 0 0
562.5 187.5 562.5 750 750 750 750340.90909091 0 0 0 0 0 0
0 0 0 0 0 0 00 0 0 0 0 0 0
199.5672 0 0 0 0 0 01102.9762909 187.5 562.5 750 750 750 750
ENERGY EFFICIENCY CALCULATIONEnergy Input (KJ) 210,092,095.56
Energy Output (KJ) 168,926,779.23 Energy Loss (KJ) -41165316.3293956
Efficiency (%) 80.4060613419553
Liquid Product
Liquid Product
27 62 50 50
MIXING TANK BIOGAS STORAGEINPUT OUTPUT INPUT OUTPUT
Surfactant TOTAL Biopesticides TOTAL Biogas TOTAL Biogas
0 0 0 0 0 0 00 0 0 0 0 0 00 750 750 750 0 0 00 0 0 0 340.9090909 340.909090909091 340.9090909090 0 0 0 0 0 0
125 125 125 125 0 0 00 0 0 0 0 0 0
125 875 875 875 340.9090909 340.909090909091 340.909090909
50 500 550 500 50 50
BIOGAS STORAGE CHAR COLLECTION TANK NITROGEN RECOVERY UNITOUTPUT INPUT OUTPUT INPUT OUTPUT
TOTAL Biochar TOTAL Biochar TOTAL Vapor TOTAL Biogas
0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0 0
340.9091 0 0 0 0 0 340.9091 340.9091 340.90910 27.2727273 245.454545455 272.727273 272.7273 272.7273 0 0 00 0 0 0 0 0 0 0 00 0 0 0 0 0 199.5672 199.5672 0
340.9091 27.2727273 245.454545455 272.727273 272.7273 272.7273 540.4763 540.4763 340.9091
Biochar yang di dalam
50
NITROGEN RECOVERY UNITOUTPUT
Nitrogen TOTAL
0 00 00 00 340.90910 00 0
199.5672 199.5672199.5672 540.4763
Material Balance kg/hStream 1 Stream 2 Stream 3 Stream 4 Stream 5
P (bar)T (°C) 27 27 27 27 27
Component
Biomass 1318.18418179 1318.18418179 1318.18418179 1318.18418179 1318.18418179H2O 454.521818465 454.521818465 454.521818465 454.521818465 454.521818465Bio Oil 0 0 0 0 0Biogas 0 0 0 0 0Biochar 0 0 0 0 0Surfactant 0 0 0 0 0Nitrogen 0 0 0 0 0Oksigen 0 0 0 0 0
Total 1772.70600026 1772.70600026 1772.70600026 1772.70600026 1772.70600026
utility
Raw Tobacco Leaves
Raw Tobbacco Leaves Feed
Tobacco Leaves
Tobacco Leaves
Fine Tobacco Leaves
Stream 6 Stream 7 Stream 8 Stream 9 Stream 10 Stream 11 Stream 12
27 27 27 100 90 90 27
Air Air Hot Air Exhaust Gas Nitrogen
1318.18418179 0 0 0 0 1318.18418179 0454.521818465 0 0 0 409.069636619 45.4521818465 0
0 0 0 0 0 0 00 0 0 0 0 0 00 0 0 0 0 0 00 0 0 0 0 0 00 1580 1580 1580 1580 0 199.56720 420 420 420 420 0 0
1772.70600026 2000 2000 2000 2409.06963662 1363.63636364 199.5672
Fine Tobacco Leaves
Dry Tobacco Leaves
Stream 13 Stream 14 Stream 15 Stream 16 Stream 17 Stream 18 Stream 19
27 550 500 500 100 50 50
Nitrogen Vapor Biochar Vapor Vapor Biogas Biogas
0 0 0 0 0 0 00 0 0 0 0 0 00 750 0 750 562.5 0 00 340.909090909 0 340.909090909 340.909090909 340.909090909 340.9090909090 27.2727272727 27.2727272727 0 0 0 00 0 0 0 0 0 0
199.5672 199.5672 0 199.5672 199.5672 199.5672 00 0 0 0 0 0 0
199.5672 1317.74901818 27.2727272727 1290.47629091 1102.97629091 540.476290909 340.909090909
Stream 20 Stream 21 Stream 22 Stream 23 Stream 24 Stream 25
100 50 62.5 27 27 27
Bio Oil Bio Oil Bio Oil Surfactant Surfactant Surfactant
0 0 0 0 0 00 0 0 0 0 0
187.5 562.5 750 0 0 00 0 0 0 0 00 0 0 0 0 00 0 0 125 125 1250 0 0 0 0 00 0 0 0 0 0
187.5 562.5 750 125 125 125
Stream 26 Stream 27
62 62
Biopesticide Biopesticide
0 00 0
750 7500 00 0
125 1250 00 0
875 875