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Santhalakshmi RSM Engineering Solutions Pvt. Ltd., Of 1 st Year
Santhalakshmi RSM Engineering Solutions Pvt. Ltd.,
Of
1st Year
Serve the Industry with Quality On Time
At Competitive Price
Santhalakshmi RSM Engineering Solutions Pvt. Ltd.,
SRSMES is a growing Cement Plant and Waste HeatRecovery (WHR) System designer and supplier ofmachinery in collaboration with reputed machinerysuppliers. Have good engineering consultancy capability.
Our Managing Director Mr. R.S.Mani, has served for MNCsand played a key role in winning orders and executingseveral projects.
We provide comprehensive range of services and solutionsto our client’s technical and project management needs.
New Cement Plant Design
Small Projects
Customized Solutions
Modernization, Improvements & Upgrade
Process Plant Audit
Plant Operational Support
Perform, Achieve, Trade (PAT)
Waste Heat Recovery System
Alternate Fuel Solutions
Onsite Training
JK LAKSHMI CEMENT SIROHI LINE-I PH UPGRADATION
Successfully upgraded and increasing the capacity from 3300 to 4500 TPD
Excess air Calciner was replaced by New In-Line Calciner and Tertiary Air Duct.
Three PH cyclones modifications were completed.
Three more PH cyclones engineering completed
and will be executed during next shut down.
GUJARAT SIDHEE CEMENT PYROPROCESS UPGRADATION
Separate Line Calciner Preheater - Successfully modified the Cyclones 3 & 4 in
both Kiln and Calciner towers
Capacity increased from 4000 to 4600 TPD
Substantial savings in pressure drop of
50-135 mmwg per cyclone was achieved
Good savings in Sp. Power consumption.
ULTRATECH CEMENT, RATNAGIRI
CEMENT MILL SEPARATOR REPLACEMENT
Designed and Supplied Cement Mill Separator successfully on time
Capacity will increase with this latest design separator
Specific power consumption will reduce considerably
CHETTINAD CEMENT PULIYUR - PYRO UPGRADATION
PH Cyclones 2 & 3 were upgraded.
Substantial savings in pressure drop, 50 mmwg per
cyclone and savings in specific power consumption of
0.4 kWh/ton in PH fan were achieved
Calciner up-gradation is being planned to increase the
residence time and to fire pet coke
CHETTINAD CEMENT PULIYUR - PYRO UPGRADATION
PH Cyclones 4 & 5 Engineering completed and will be modified during next
shut down.
Substantial savings in pressure drop, 50 mmwg per cyclone and savings in
specific power consumption of 0.4 kWh/ton in PH fan envisaged
Cooler up-gradation is being planned to reduce
the specific fuel consumption by 3 Kcal/kg cl
and reduce wear
JK LAKSHMI CEMENT SIROHI LINE-I WHRS AQC
Successfully designed ,supplied and
commissioned WHRS-AQC Boiler in collobaration
with VEESONS
Steam generation up to 8.0 TPH achieved
against guaranteed 6.2 TPH
Overall power generation increased
NAGARJUNA CEMENT, SIMHAPURI
Operational Support Contract for one year period to improve the performance of
the Plant, Capacity, Fuel, Power consumption and Raw Mix optimization in the
following areas
o Line 1 pyro process
o Line 2 pyro process
o Raw grinding - Vertical Roller Mill
o Coal grinding - VRM & Ball Mill
o Various cement grinding systems
Cement Plant Design and Supply
Complete Cement Plant Design and Supply.
Overall Exposure and capabilities are high in all sections viz. Pyroprocess, WHRS,
Alternative Fuels, Raw, Coal and Cement grindings.
Consultancy services.
High Degree of Technical Expertise in Cement Plant Design & Engineering,
Operation, Commissioning and Maintenance.
Plant Upgrade
Expertise in Cement Plant up-gradation with unique skills and possess highly
experienced professionals.
Customized and best Solutions are provided in up-gradation instead of standard
solutions.
Waste Heat Recovery System
Complete design of WHRS for the cement plant.
WHRS Engineering and Supply with reputed Suppliers.
SRSMES can conduct audit / feasibility study to establish the availability of hot gases
from Pre Heater and Cooler and calculate the Possible Power Generation.
Up-gradation of WHR
With expert knowledge on cement plant our WHRS solutions are customised
Alternate Fuels
Design a suitable alternative fuel feeding system.
Calculation of alternative fuel substitution rate.
Plant Audits
Establish the present performance, identify the bottlenecks and scope for
improvement.
Suggestion of methods to improve overall process and operation, increase production,
improve fuel efficiency, reduce the power consumption, gaseous emissions and the
overall plant operating costs.
Cement Plant Process Training
Customized Training modules in Cement process, Chemistry and Process
measurements & plant performance evaluation.
Perform Achieve Trade (PAT)
Based on the process audit, recommendations are provided to match the PAT rules in
order to improve the efficiency of the plant.
We will enter into a Contract for 1 year duration with the customer and send our
expert for 2 days every month to support plant operation and optimize the plant.
Complete process analysis
Specialists will visit and carry out complete analysis of the plant. Prime challenges will be
identified. Baseline parameters will be established.
Expert suggestions to eliminate prime challenges
Suggestions to eliminate the prime challenges will be offered. Plant personnel will
implement the same and send the feedback. SRSMES will analyse the reports and further
improvements will be suggested.
Continuous support for sustaining and enhancing the capacity
In addition from eliminating the challenges identified, capacity enhancement possibility
in different sections will be studied and improvements required will be suggested.
Exploring possibilities for efficient fuel and power consumption
Fuel & Power consumption will be calculated and support offered to reduce the same to
optimum value. This ultimately reduces the operating cost.
Suggestions for improving raw mix and reduce production cost
Raw material details will be studied and possibilities to improve raw mix design will be
explored.
Suggesting and executing essential modifications and up-gradation
Modifications necessary to improve plant performance will be proposed. Engineering
and design for the same will be submitted as a separate proposal .
MOU with IKN (Global) on selected WHRS
IKN is a German based cement plant supplier
Engineering and Design by SRSMES
Joint venture on supply of WHRS
Agreement with FIVES-FCB
FIVES-FCB is a 200 years old French supplier of
complete cement plant
Fives-FCB has various ranges of grinding mills
including Horomill
SRSMES and FIVES will jointly promote grinding
technology/Products to Indian customer.
34 years of experience in Cement Industry
Earlier worked with FLSmidth and Holcim
Positioned as “Business Unit Head” in FLS
Well known in Cement Industry for his technical expertise.
Excellent knowledge in Cement Plants
Specialized in WHRS and Alternative Fuels
R.S.Mani, ManagingDirector
K.A.Pillai, V.P (Engineering)
43 years of experience in Cement Industry.
Earlier worked in Holcim, FLSmidth, LNVT and Sabash.
Experienced in Design, Engineering, Erection and Commissioning.
Engineering Solutions & Specialized in Retrofitting.
S.Saravanan, G.M (Technical)
27 years of experience in Cement Industry.
Earlier worked in FLSmidth and Nihon.
Held “Commissioning Manager”, “Head of Process and R&D Lab” roles in FLS.
Experienced in Domestic and Global on Design, Commissioning, Plant Audits,
Trouble shooting and White cement.
KEY PERSONS PROFILE
A.Srinivasan, Sr.Manager (Technical)
15 years of experience in Cement Industry.
Earlier worked with FLSmidth and UltraTech Cement.
Held “Process Manager” & “Marketing Manager” roles in FLS.
Experienced in Process design, Commissioning, Plant audits and Trouble shooting.
C.V.Swaminathan, Manager (Proposal)
19 years of experience in Cement and Power Industries.
Earlier worked with FLSmidth, Cethar Vessels and Photons.
Held Team Leader role in FLS.
Experienced in Proposal Preparation of Cement, WHRS, Alternative Fuels.
KEY PERSONS PROFILE
N. Saranya, Asst. Manager (Process)
4 years of experience in Cement Industry.
Earlier worked with FLSmidth as process engineer.
Experienced in Process design, Commissioning, Plant audits and Trouble shooting
Exposure in Waste Heat Recovery System
S.Lakshmipriya, Sr. Engineer (E&I and Automation)
4 years of experience in Cement Industry.
Earlier worked with FLSmidth.
Experienced in Proposal preparation and Engineering of Cement and WHRS.
Handled Global Projects.
KEY PERSONS PROFILE
S.Narayanan, Head (E&I and Automation)
32 years of experience in Industry.
Earlier worked in Lafarge, LNVT etc.,
Held O&M Incharge and Plant Incharge roles in Indian & Malaysia.
Highly experienced in Electrical, Instrumentation and Automation
K.Raghunathan, Pyroprocess Expert
44 years of experience in Cement Industry.
Earlier worked in Holcim.
Commissioned World’s biggest plant, ACC Wadi, 13000 tpd.
Commissioning and Trouble shooting of Plants in India, Saudi Arabia, Nigeria,
Yemen and Indonesia.
KEY PERSONS PROFILE
A.Anandhan, Pyroprocess Specialist
34 years of experience in Cement Industry.
Earlier worked in Holcim.
Experienced in Pyroprocess and Trouble shooting.
Commissioned ACC Chandha, 7000 tpd plant.
B.Charles, Quality Control Expert
31 years of experience in handling Quality Control department in Cement Industry.
Earlier worked in UltraTech Cement Ltd., Chettinad Cements., Madras Cements Ltd.,
Dalmia Cements Ltd., Rajashree Cements Ltd., P.T. Semen Padang,INDONESIA and
Labda Cement Plant,LIBYA.
Thorough knowledge of X-ray analysis, Gamma-Metrics, Robo-lab and raw-mix
design for various types of fuels.
KEY PERSONS PROFILE
T.G.Bhaskar, Civil Expert
36 years of experience in Cement and allied Industries.
Earlier worked in FLSmidth, L&T, Holtec, and Shirish Patel.
Highly Experienced in civil engineering. Engineered Indian and Global projects.
Optimum solution provider.
V.Ganapathy, Boiler Expert
41 years of experience in Thermal Engineering.
Earlier worked in BHEL.
With his experience in Boilers he published 250 articles and 5 books on Boilers.
Providing Thermal Design to SRSMES.
KEY PERSONS PROFILE
ORDERS REFERENCE LIST
S.No Plant Name Scope of Work
1 My Home Cement, AP Pyroprocess audit and feasibility from 2600 TPD to 3000 TPD
2 Nagarjuna Cement, AP Plant audit and feasibility study for Line-1 & 2
3 UltraTech Cement, Ratnagiri Cement Grinding system audit
4 JK Lakshmi, Sirohi Line-1 AQC boiler for existing WHR system
5 JK Lakshmi, Sirohi Line-1 PH upgradation from 3300 TPD to 4500 TPD
6 Gujarat Sidhee CementPH upgradation, TAD modification, Raw mill internal and system modification to enhance from 4000 TPD to 5000 TPD
7 Chettinad Cements, Karikkali Line 2 complete plant audit
S.No Plant Name Scope of Work
8 Chettinad Cements, Ariyalur Line 1 & 2 complete Plant audit
9 Chettinad Cements, Puliyur Complete Plant audit
10 Chettinad Cements, Kallur Pyroprocess, Cooler & Waste Heat recovery system optimization
11 JK Lakshmi, Durg Plant up gradation feasibility from 4500 TPD to 6000 TPD
12 JK Paper Ltd., Rayagada Feasibility Study to setup a new green field cement plant
13 Shree JayaJothi, (My Home) Process audit for capacity enhancement from 5100 to 6000 TPD
14 Chettinad, Puliyur Feasibility study for implementing Waste heat recovery system
15 JK Lakshmi, Sirohi Feasibility study for Waste heat recovery system for Line-1,2 &3
ORDERS REFERENCE LIST
S.No Plant Name Scope of Work
16UltraTech,Narmada Cement, Ratnagiri GU, Maharastra
Cement Grinding Separator upgradation - Engineering & Supply Order
17Chettinad Cement Corporation Ltd., Puliyur Cement Works
Preheater stage-2,3,4&5, Calciner & Cooler Upgrade -Engineering Order
18 Binani Cement Ltd., RajasthanLine-2, 7800 tpd Pyroprocess process audit for overall system improvement
19Mangalam Cement Ltd., Morak, Rajasthan
Feasibility study for conversion of coalmill (ballmill) system to flyash drying system - consultancy & engineering study
20 Binani Cement Ltd., RajasthanLine-1, 6000 tpd Pyroprocess process audit for overall system improvement
21 Binani Cement Ltd., RajasthanFour numbers Cement Grinding System Process audit for overall improvement
22 Sanghi Industries Ltd., Gujarat Semi-finish grinding system process audit
23UltraTech,Narmada Cement, Jaffarabad
Cement grinding system process audit
ORDERS REFERENCE LIST
S.No. Plant Name Scope of Work
24 UltraTech,Narmada Cement, Madgalla Cement grinding system process audit
25 Chettinad Cements, Karikkali Complete Plant audit for Line-1
26 JK Lakshmi, Sirohi Consultancy for Line-1 Pyroprocess optimization
27 Chettinad Cements, Ariyalur Complete Plant audit for Line-2
28 Nagarjuna Cement, Simhapuri, A.PPlant Operational support for Pyroprocess, raw grinding, coal grinding & cement grinding for Line-1 & Line-2
29 UltraTech Cement, Kotputli Pyroprocess study
30 Dalmia Cement, Dalmiapuram Pyroprocess study
31 UltraTech Cement, Tadipatri Precalciner study
ORDERS REFERENCE LIST
Contact Details
Santhalakshmi RSM Engineering Solutions Pvt., Ltd.,
# 3308, Block 3, TVH Svasti, Eswaran Koil Street,
Thoraipakkam, Chennai – 600 097
Tamilnadu, India
Web : www.srsmes.com E-mail : [email protected]
Tel : 91 44 2985 7765
