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Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com Oil and Petrochemical Industry Comprehensive Solutions in Utility and Process Management
Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com
Oil and Petrochemical IndustryComprehensive Solutions in Utility and Process Management
Operational
Efficiency
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Process Effic
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With high costs of fuel, even small amounts of unaccounted hydrocarbon or poor quality hits the bottom line. With our expert ise in steam generation, distribution, trapping and flash condensate recovery, we help the Oil and Petrochemical Industry identify and reduce losses and improve profit margins.
Our innovative products save steam and recover condensate at the maximum level which results in less fuel being burnt. This reduces the carbon footprint while enhancing the life of the plant and helps maintain higher efficiency levels.
Oil and Petrochemical Industry
Areas of Expertise
We provide a vast range of products, systems, packages and services primarily in the following three areas:
Energy Conservation Utility Management Process Efficiency
Steam systems Air efficiency Metering solutions for the solutions petroleum industry
Mechanical valves
Energy services Remote online Control valves & stations pollution monitoring Machine condition monitoring systems
Services
Process Utility
Process Utility Service
Measurment
Controls
Analysis
Environment
Monitoring
Steam
Water
Condensate
Compressed Air
Surveys
Audits
Training
Consultancy
Energy Conservation
Steam Savings in MT
Source: Forbes Marshall Energy Audit Survey report
Steam Savings in MT v/s CO Reduction in MT2
Steam Savings in MT CO Reduction in MT2
350000
300000
250000
200000
150000
100000
50000
0
35000
30000
25000
20000
15000
10000
5000
0
2013-20142007-2008 2012-20132011-20122010-20112009-20102008-2009
31008
2013
70419
4573
109331
7099
127150
8257
136547
8867
213041
13834
20779
320000
ST
EA
M S
AV
ING
S IN
MT
CO
RE
DU
CT
ION
IN
MT
2
Knowledge, Service and Products for the efficient use of steam
Steam distribution and metering
Steam trapping solutions
Condensate and flash steam recovery
Automatic blow down controls
Pressure reduction and temperature control
De-bottlenecking of distribution
De-bottlenecking of steam tracing systems
Steam Systems
IOCLRefineries
50590450%
BPCLRefineries
18109518%
ESSARRefineries
693537%
PetroChemicals
345014%
Fertilizers72761
7%
HPCLRefineries
14388314%
Source: Performance certificates from customers
Activity Number of Refineries Trap population Total MMTPA Uptime
Audits of steam traps system 17 out of 20 in India 200,000 148 out of 178
Steam trap system management 11 out of 20 in India 50,000 80 out of 178 Uptime > 95%
Condensate & flash steam recovery 9 out of 20 in India 40,000 60 out of 178
Forbes Marshall's Presence in Encon Initiatives Across Indian Refineries.
Performance Certificates from Customers
Steam Saving
5.7 TPH
Indian Oil Corporation Limited,Bongaigon Refinery.
Condensate Recovery
10 TPH
Fuel saving IOCl’s Director Report
IOCL, Gujarat Refinery
32 crores (INR)
HPCL, Mumbai Refinery
Steam Saving
2.9 TPH
BPCL, Kochi Refinery
Steam Saving
9.5 TPH
Compact Steam Trapping Assembly Condensate Manifold Station
Two Orifice Float Trap Steam Operated Pumping Trap
Piston Valve
Proven Performance - Steam System Products
An installed base of over 300,000 traps
An installed base of over 50,000 in the world's largest refinery
Over 1,000,000 piston valves
Large size strainers up to 72 inch, special MOC
Over 100 condensate pumps
Traps for a pressure of 120 Bar and capacities upwards of 40.0 TPH
Over a 100 steam trap models to suit variety of applications
Two Orifice Trap – first of a kind trap designed to handle high start-up and varying condensate loads.
Condensate Recovery Station
Energy Services
Building reliable and energy efficient utility systems to deliver sustainability
Implementation Support Sustaining Performance.Gap Assessment
Steam trap system performance benchmarking
Utility audits
Turnkey execution
Consultancy for design & engineering
Utility de-bottleneck studies
Utility network optimization
Re-engineering for efficient condensate and flash steam recovery
Air Efficiency Solutions
Optimize your compressed air network
Utility Management
Did you know?
Count AIR
A software solution to stay informed on your compressor efficiencies, individual units demands and leakages in your compressed air network.
FAD Meter
A meter measuring Free Air Delivery (FAD) with online temperature and pressure compensation gives the most accurate and the most effective way to measure and monitor compressor efficiency
Air Leakage Audit
An audit will help you identify and define your system problems, whether they are in demand, distribution or supply, and recommending solutions, allowing you to meet your return on investment goals
It is possible to reduce the compressed air consumption in your plant and achieve energy savings upto 20%(*). We offer a comprehensive bundle of services that help you optimize your compressed air network. Our air efficiency solutions will help you identify and define your system problems, whether they are in demand, distribution or supply, and recommending solutions, allowing you to meet your return on investment goals.
(*This is an estimated figure. For working out savings for your plant, a detailed study of variety of factors such as compressor sizes, age of the compressed air network, distribution network configuration etc. play a role. Do call our experts to work it out for your plant.)
Remote Online Pollution Monitoring
Meet the stringent guidelines of Pollution Control Boards
On line multi-parameter analyser (For monitoring of COD, BOD, pH and TSS)
Nitrate analyzer
COD analyzer
Ammonia analyser
2 wire transmitter (for pH / Conductivity / DO / ORP / TDS)
Suspended solids analyser (for TSS monitoring)
Chromium VI : Colorimetric online analyzer
BioSens : The revolutionary BOD analyser (measures BOD in 40 minutes)
We do cater to other water applications such as RO, desalination, raw water, DM water, boiler feed water and cooling water.
Analyzer datato SPCB via Internet
Analyzer datato CPCB via Internet
Analyzer datato ETS via InternetSMS
PC
DAS
pH
Ammonia
BOD
COD TSS
CrAs
Metering Solutions for the Petroleum Industry*
Achieve more
Process Efficiency
(*from our Joint Venture company KROHNE Marshall)
Petroleum Refining
With the steady rise in the consumption of petroleum products and the demand for higher grade refined products, refineries are innovating and upgrading their process to meet the market demands.
Refineries today have complex processes and number of blending stream to produce the high end value added refined products. This calls for accurate, reliable, versatile and cost effective metering solutions that cover the entire oil refining process. KROHNE flowmeters can be found in virtually every refining applications such as:
Crude oil inlet to refinery
Crude oil blending
Feed to various refining stages
Metering of intermediates
Metering of high temperature residues
VR / VGO metering
Coker feed / pass metering
Refined product blending
Ethanol blending
Lube oil blending
Metering high temperature fuel oil to furnaces
Molten sulphur metering
Bitumen metering
Liquid paraffin metering
Refined product metering in tank farms
Oil movement metering
LPG metering
LNG metering
Sea water metering
Desalination water metering
Cooling water metering
DM water metering
Sour water metering (NACE compliant)
VA meters for compressor seal systems
VA meters for sampling systems
Level metering
Bio-diesel metering
1
Custody transfer metering for liquids and gases
Loading / Off-loading systems for ships, trucks and railcars
Provers
Sampling systems
Analyzer management system
Supervisory metering systems
Pipeline leak detection and localization
Single Source Commitment for Flow Metering Systems
Valves for all reasons*
Mechanical Valves
High pressure stop valves
API range of Gate, Check and Ball valves
Globe valves
Blowdown valves
Safety relief valves
Turbine bypass system
Throttle valves
Drain valves
(*Available in NACE MR0175)
Complete control solutions for critical service conditions*
Control Valves
(*from our Joint Venture company Forbes Marshall Arca)
2 way control and on/off valves
3 way control valves
Pressure reducing valves
Desuperheating valves
Pressure reducing cum desuperheating valves
Combined pressure reducing and desuperheating valves
PRDS / PRS / Desuperheating stations
Pneumatic diaphragm actuators
Pneumatic / Electro pneumatic positioners
Stations and Accessories
Fully customized and fabricated to ASME standards and IBR IIIC and IIIA regulations.
For enhanced uptime and increased life of rotary equipment
Machine Condition Monitoring System*
Use on rotating machinery – turbines, compressors, pumps, fans, motors and gear boxes
For preventive maintenance of machines to reduce maintenance cost
Acceleration, velocity and eddy current sensors with monitoring systems as per API 670
Interface with SCADA, DCS & PLC and analysis system
Vibration analysis and diagnostic software
Vibration audit
Remote vibration monitoring and analysis solution(*from our principal SHINKAWA Electric Co. Ltd., Japan)
Ethernet
VM-5 or other commercial
monitor
BufferedSignals
BufferedSignals
Software installed:infiSYS Analysis View
VM-773B
infiSYS View Station
Ethernet
Hub
DAQpodAP-2000
infiSYS Remote Station
Software installed:infiSYS Remote ViewVM-774B
DCS
VM-7
RedundantDCS Comm
Four channel API 670 M system (VM-7B series) Contact type velocity and accelaration sensors: CB series
API 670 transducer systems - non contact type FK series
Safe and reliable sampling of fluids
Sampling Systems for Process (Liquids and Gases)
DOC#FMCIGMKTG/0616/1901/V3.R1
For samples extracted from the inlet and outlet of various distillation columns, vessels and pipelines
For liquids like diesel, naptha, kerosene, oil and gases like, lpg, propylene etc.
For sample cooling (if required), isolation from process, venting and safe disposal of sample.
Email : [email protected], [email protected]
Opp 106th MilestoneBombay Poona RoadKasarwadi, Pune - 411 034. INDIATel : 91(0)20-27145595, 39858555Fax : 91(0)20-27147413
B-85, Phase II, Chakan Indl AreaSawardari, Chakan, Tal. KhedDist. Pune - 410 501. INDIATel : 91(0)2135-393400
A-34/35, MIDC H BlockPimpri, Pune - 411 018. INDIA.Tel : 91(0)20-27442020, 39851199Fax : 91(0)20-27442040
www.forbesmarshall.com
CIN No.: U28996PN1985PTC037806
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