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om-i & ii[1]

Date post: 08-Aug-2018
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    Vendor rating

    it is a systematic method to evaluatesuppliers performance using data from

    delivery of items in response to thepurchase orders placed

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    Criteria for performance

    price

    Discounts received

    Promptness of delivery Freight & delivery charges

    Installation cost

    service

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    Market information

    Co-operation

    Credit terms Disposition of rejects

    Inventory plans

    Financial position

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    Techniques used

    Categorical plan-personnel from various

    divisions.. Maintains informal evaluation

    record.. for each supplier individual list of

    performance factors.. monthly meeting..

    Group evaluation of each major supplier

    Three categories- preferred, neutral,

    unsatisfactory

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    The weighted point plan- four performance

    factors are considered (qlty,delivery,

    prices & services).. Weights given to each

    factor.. Performance numbers are given toeach supplier.. Suppliers overall rating

    =sum total ( wgt of each factor *

    performance number)

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    Committee members- chief commercial

    manager, quality control manager,

    accounts manager, chief production. engr

    Meetings held quarterly

    Categories- A, B, C

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    Critical incidents method- a record of

    events & occurrence related to the buyer-

    vendor relationship is maintained in each

    vendors file.

    Positive & negative aspect of performance

    is found

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    Check list system- list based on

    performance factors is made..

    Eg. Reliability technical capabilities after-

    sale services, availability, buying

    convenience, sales assistance..

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    Vertical integration

    The degree to which a firms own

    production system handles the entire

    supply chain starting from procurement of

    raw materials to distribution of finishedgoods.

    The amount of the production &

    distribution chain which is brought underthe ownership of a firm.

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    Backward integration- moving towards the

    sources of raw materials & parts.

    Forward integration- firm acquires the

    channel of distribution.

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    Quality

    The sum total of features of a productwhich influences its ability to satisfy a

    given demand.

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    Dimensions of product qlty

    Performance

    Features

    Reliability Serviceability

    Appearance

    Customer service

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    Quality assurance

    All those planned or systematic actions

    necessary to provide adequate confidence

    that a product or service will satisfy given

    requirement for quality.

    Three aspects-

    Incoming raw materials

    Proper processes

    Quality of the outgoing finished goods

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    Quality assurance system

    Tools for

    employee

    Employee

    involvementt

    Top mgmts

    commitment

    Quality assurance

    system

    Qlty

    certifctns

    Understanding

    Custmr needs

    Qlty prblm

    mechanism

    Prevention of

    recurrence

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    Inspection & quality control

    Inspection- primarily a comparison with

    established standards.

    Quality control- refers to all those functions

    or activities that must be performed to fill

    the companys qlty objectives. It includes

    qlty dvlpmt, qlty maintenance & qlty

    improvement.

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    Statistical quality control

    The application of statistical techniques to

    accept or reject products already

    produced, or to control the process &

    therefore, product quality while the part isbeing made.

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    Technique for process is termed as

    process control.

    Technique for raw materials & finished

    goods is acceptance sampling.

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    Statistical process control

    Controlling quality during production.

    Monitoring of the various physical

    variables operating in the materials & the

    correction of the variables when they

    deviate from the previously established

    norms.

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    Variations

    Monitoring the process

    Specification limits for the output Control limits

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    Central tendency & dispersions

    former linked with accuracy & the latterwith precision

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    Acceptance sampling

    A statistical technique used to take a

    decision regarding acceptance or rejection

    of a lot without having to examine the

    entire lot.

    Types

    Single sampling

    Double sampling

    Sequential sampling

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    Single sampling- two attributes n & c

    n- number of items in a sample from a lot.

    c- maximum number of defectives thatmay be permitted in the sample if the lot is

    to be accepted.

    If defects are more than c, the entire lot isrejected or inspected 100%

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    Double sampling-

    one small sample is drawn initially (n)

    two acceptance numbers c1 & c2 (c2>c1)c1- no: of defectives

    if c1 < c1, selected

    if c1 > c2 , rejectedif c1 > c1but < c2 then..

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    n2 is drawn & inspected

    (c1+c2)- gives total defectives from n1 &

    n2

    when compared with c2

    if c1+ c2 > c2, rejected

    if c1+ c2 < c2, accepted

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    Sequential sampling- units are randomly

    selected from the lot & tested one by one.

    Based on each testing reject or accept or

    continuous sampling decision is made.


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