Replacement Parts for Yale MPB 040 E (B827) Yale MPW 045 …

Replacement Parts for

Yale MPB 040 E (B827)Yale MPW 045 E (B802)

rev. 2/2019

800-462-2370www.SuperStoresService.com

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All manufacturers’ names, part numbers and descriptions are used for reference purposes only. We do not imply that any parts are the products of a particular manufacturer. ©2006-2015 by GPS, Inc. All rights reserved.2 All manufacturers’ names, part numbers and descriptions are used for reference purposes only. We do not imply

that any parts are the products of a particular manufacturer. ©2006-2015 by GPS, Inc. All rights reserved. 3




rev. 2/2019rev. 2/2019

ContentsTruck Data Nomenclature

M P W 045 E A N 12 48T 27

PowerM - Motorized Hand

TypeP - Pallet

Operator PositionW - Walk Control

Rated Capacity045 - 4,500 Lbs.

Special DesignationAs Assigned

Design SeriesA - B - C etc.

Manufacturing SourceN - North America

Voltage12 Volt - 24 Volt

Control TypeT - Transistor

Overall Pallet ForkWidthMeasured in inches

Overall PalletFork LengthMeasured in inches

1980 A1981 B1982 C1983 D1984 E1985 F1986 G1987 H1988 J1989 K1990 L1991 M1992 N1993 P1994 R1995 S1996 T1997 U1998 V1999 W2000 X2001 Y2002 Z2003 A2004 B2005 C2006 D2007 E2008 F2009 G2010 H2011 J2012 K2013 L2014 M2015 N2016 P2017 R2018 S2019 T2020 U2021 V2022 W2023 X2024 Y2025 Z

Truck Serial # (Stamped on Frame)X 000 X 0000 X

① ② ③ ④ ⑤

①② First letter and next three numbers indicate truck unit code.③ Second letter indicates Plant of manufacturer.④ Fourorfivedigitnumberindicatesproductionsequence.⑤ Finalletterindicatesyearofmanufacturer(seelistonright).

Note:Serialnumberbreakdownappliesonlytotrucksbuiltafter1994.

WheelsQuickWheelLookup 4

ElectricalBatteryTrayandCharger 6

Control Panel 8

Drive Unit/BrakeDrive Unit and Brake 10

MotorsDriveandPumpMotors 12

Tiller Arm 14

Control Handle Head 16

Hydraulic 18

Load Wheel and Lift Linkage 20

Caster Assembly - Skid Bar 22







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rev. 2/2019

back to ContentsQuick Wheel LookupQuick Wheel Lookup

YL524250486 LoadWheel LoadWheelAssembly,withShieldedBearings&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-ZZ Scotch,95-APolyurethane

YL524250482 LoadWheel LoadWheelAssembly,withSealedBearings&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-APolyurethane

YL582010234 LoadWheel LoadWheelAssembly,withStainlessSteelBearing&StringGuards,95-A 3.250/83 4.500/114 2.047/52 BS6205-2RS-SS Scotch,95-APolyurethane

YL524250486-XL LoadWheel LoadWheelAssembly,withShieldedBearings&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-ZZ Cream,97-APolyurethane

YL524250482-XL LoadWheel LoadWheelAssembly,withSealedBearings&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-APolyurethane

YL582010234-XL LoadWheel LoadWheelAssembly,withStainlessSteelBearing&StringGuards,97-A 3.250/83 4.500/114 2.047/52 BS6205-2RS-SS Cream,97-APolyurethane

YL150118854 LoadWheel LoadWheelAssemblywithStringGuardsandAxle

GWK-MPB040E-LW LoadWheelKit (2)PolyLoadWheelAssemblyswith(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-A

GWK-MPB040E-LW-XL LoadWheelKit (2)XL-PolyLoadWheelAssemblyswith(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-A

GWK-MPW045E-LW LoadWheelKit (2)PolyLoadWheelAssemblyswith(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Scotch,95-A

GWK-MPW045E-LW-XL LoadWheelKit (2)XL-PolyLoadWheelAssemblyswith(2)AxlesandFasteners 3.250/83 4.500/114 2.047/52 BS6205-2RS Cream,97-A

YL524328746 Riser&LoadWheel CompleteRiser&LoadWheelAssembly,95-A Scotch,95-A

YL524328746-XL Riser&LoadWheel CompleteRiser&LoadWheelAssembly,97-A Cream,97-A

YL 517580811 Rubber Drive Tire Rubber Drive Tire, Smooth Flat 9.00/229 5.00/127 5.00/127 Black Rubber

YL517580811-XG RubberDriveTire RubberDriveTire,XGroove 9.00/229 5.00/127 BlackRubber

YL 524251411 Rubber Drive Tire Rubber Drive Tire Assembly, Smooth Flat With Hub 9.00/229 5.00/127 Black Rubber

YL524251411-XG RubberDriveTire RubberDriveTireAssembly,XGrooveWithHub 9.00/229 5.00/127 BlackRubber

YL524261760 PolyDriveTire PolyDriveTire,88-92-A,SmoothFlat 9.00/229 5.00/127 Black,88-92-APolyurethane

YL524261760-XG PolyDriveTire PolyDriveTire,88-92-A,XGroove 9.00/229 5.00/127 Black,88-92-APolyurethane

YL524142926 PolyDriveTire PolyDriveTireAssembly,88-92-A,SmoothFlatWithHub 9.00/229 5.00/127 Black,88-92-APolyurethane

YL524142926-XG PolyDriveTire PolyDriveTireAssembly,88-92-A,XGrooveWithHub 9.00/229 5.00/127 Black,88-92-APolyurethane

YL 524252457 Drive Tire Hub

WheelOD TreadWidth InnerDiameter Bearing Material/OEM # Wheel Type Description in/mm in/mm in/mm # Color

YL 150118854Load Wheel Assembly w/String Guards and Axle

YL 524328746Complete Riser and Load Wheel Assembly

GWK-MPB040E-LWLoad Wheel Assembly Kit w/Bearings, Axles and Fasteners

YL 524251411Rubber Drive Tire with Hub











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rev. 2/2019rev. 2/2019

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Item PartNo. Date/SerialRange Description

Electrical - Battery Tray and ChargerElectrical - Battery Tray and Charger

1 YL 524148828 Battery Tray2 YL580029671 Thru9/2002 BatteryCharger,24V,120vac,MicroControl YL580034920 10/2002thru4/2005 BatteryCharger,24V,120vac,MicroControl YL580055473 4/2005thru11/2007 BatteryCharger,24V,120vac,MicroControl YL580087314 12/2007thruB827N37161G BatteryCharger,24V,120vac,MicroControl YL582003887 B827N371162G&Later BatteryCharger,24V,120vac,MicroControl3 YL582031621 B827N5579L&Later BatteryCharger,24V,120vac(AMGBattery) YL582031623 B827N5579L&Later BatteryCharger,24V,120vac(FloodedBattery)4 YL 524174528 Battery Cover, W/ Hardware5 YL524177764 UtilityCover(BatteryCover)6 YL 524149774 Knob7 YL580033617 Fuse,10Amp YL644090802 Fuse,10Amp(ReplacesYL580033617)

1

2 43

5 76











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Item PartNo. Date/SerialRange Description1 YL582011365 BatteryCable&RedConnector(ToBatteries)2 YL524148473 BatteryConnector,RedW/Cable(ToPanel)3 YL750550314 SBX175AmpConnector,Red4 AN6384G1 SBXContacts,175Amp(SetofTwo)5 YL550029273-R B827 Controller,24Volt,Remanufactured YL550029273-C B827 CoreDeposit YL524149129-R B802 Controller,24Volt,Remanufactured YL524149129-C B802 CoreDeposit6 YL500863104 IgnitionSwitchW/(2)Keys7 YL500863106 Keys,Setof(2)8 YL580026708 BatteryDischargeIndicatorW/WireHarness9 YL524163968 Fuse,175Amp10 YL505972528 Fuse,5Amp11 YL524143269 Horn,Safe-T-Alert,2000Series,12-24V,102DB12 YL524149908 MainWiringHarness,24Volt13 YL752830300 GroundStaticStrap14 YL 524166069 B827 Contactor, 24 Volt YL 524149515 B802 Contactor, 24 Volt

Electrical - Control PanelElectrical - Control Panel

1 32

4 65

7 98

10 1211

13 14



















Item Part No. Description

rev. 2/2019rev. 2/2019

back to ContentsDrive Unit and Brake Assembly Drive Unit and Brake Assembly

1 YL 520012800 Sleeve2 YL 940800905 Nut3 YL 940801905 Lockwasher4 YL 524149333 Seal5 YL580032520 BearingSet6 YL580032519 BearingSet7 YL524149332 Spindle8 YL 524148583 Brake Assembly9 YL 502389911 Woodruff Key10 YL 524158214 Key11 SeeMotorSectionPage1212 YL272015100 Bushing13 YL055076400 BearingCup YL060235200 BearingCone14 YL 506566500 Drive Axle15 SeeQuickWheelLookupSectionPage416 YL524158215 DrainPlug17 YL524179810 Spacer(OilFlinger)18 YL015130200 Bearing19 YL580039449 O-Ring20 YL524179811 Bearing

2

7

6

5

4

3

1

11

20 12

14

13

15

16

1718

19

8

9 10



















rev. 2/2019rev. 2/2019

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Item PartNo. Date/SerialRange Description

Motors Motors

1 YL580031000-AM TractionMotor,24Volt,After-Market2 YL580029149-AM TractionMotorBrush&SpringSet, After-MarketMotor3 YL580029149 TractionMotorBrush&SpringSet,OEMMotor4 YL 524144502 Motor Cover, Left Hand Side YL524144503 MotorCover,RightHandSide5 YL580012669-AM B827 PumpMotor,24Volt,After-MarketReplacement YL580028970-AM B802 PumpMotor,24Volt,After-MarketReplacement

1 2

3 4

5

left side

rightside



















rev. 2/2019rev. 2/2019

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Item PartNo. Date/SerialRange Description1 YL524143951 UptoS/NB827N37823G TillerHandleArm YL582003278 BeginS/NB827N37823G TillerHandleArm2 YL524149338 ThruS/NB802N01772A GasSpring,MPW045E ThruS/NB827N06134A GasSpring,MPB040E ThruS/NB827N05727A GasSpring,MPB040E,ColdStorage YL524182269 S/NB802N01773A GasSpringW/Wiper,MPW045E -S/NB802N02096B S/NB827N06135A GasSpringW/Wiper,MPB040E -S/NB827N11673B S/NB827N05728A GasSpringW/Wiper,MPB040E,ColdStorage -S/NB827N11673B YL580046812 S/NB802N02097B&Later GasSpring,MPW045E S/NB827N11674B GasSpring,MPB040E -S/NB827N31429F YL580083554 S/NB827N31430F&Later GasSpring,MPB040E3 YL580031999 UptoS/NB27N37823G Pin YL580063963 BeginS/NB827N37823G Pin4 YL 580013974 Thru 8/2005 Proximity Sensor YL524228854 Beginning9/2005 ProximitySensor5 YL 580046976 Wire Harness, Tiller Handle6 YL524179191 Pin,TillerPivot(2Required)7 YL272006400 Washer(2Required)8 YL524149326 Bumper(2Required)9 YL 520053859 Thru S/N B827N37822G Screw YL449007001 BeginS/NB827N37823G Screw10 YL 449022018 Lock Washer 11 YL580002500 ThruS/NB802N02247B Clamp,MPW045E YL580021175 BeginS/NB802N02248B Clamp,MPW045E YL580002500 ThruS/NB827N14264B Clamp,MPB040E YL580021175 BeginS/NB827N14265B Clamp,MPB040E12 YL900014292 UnitsBuiltBefore2005 Capscrew YL580030967 UnitsBuilt2006&Later Bolt YL582015520 UnitsBuilt2006&Later Nut13 YL 449021001 Lock Washer 14 YL 449022016 Washer 15 YL 272106000 Screw16 YL580032000 Plug(NotShown)

Tiller ArmTiller Arm

1

12

2

3

87

4

6

6

5

15

13

14

10 119



















rev. 2/2019rev. 2/2019

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Item PartNo. Date/SerialRange Description YL 524138793 Tiller Head Assembly1 YL524139006 ControlHandle,Upper2 YL 580011989 Thru 11/2003 Control Head, Lower YL 524182434 12/2003 thru 4/2009 Control Head, Lower YL524338448 Begin5/2009 ControlHead,Lower3 YL550010160 HandleUpgradeKit,MetalGrip(notshown)4 YL580025595-R Thru11/2003 InterfaceBoard,Renewed YL580025595-C CoreDeposit YL524277849-R 12/2003thru4/2009 InterfaceBoard,Renewed YL524277849-C CoreDeposit YL582006562-R Begin5/2009 InterfaceBoard,Renewed YL582006562-C CoreDeposit6 YL524148521 SwitchAssembly,(2)Wire,RH&LH7 YL 580026824 Microswitch, ON/Off Switch with Molex Connector8 YL 524139009 Thru 3/2009 Horn Cover YL582003460 Begin4/2009 HornCover9 YL 580011991 Cover, Belly Switch10 YL580013128 Thru6/2005 Cover,TurtleOption YL524139010 Begin7/2005 Cover,TurtleOption11 YL580012969 Spring,(Belly/Horn/Turtle)12 YL524139007 ButtlerflySwitch,LeftHand13 YL524139008 ButterflySwitch,RightHand14 YL580012962 Bushing,ButterflySwitch15 YL580012970 Spring,Throttle16 YL 580013106 Camshaft, Directional Control17 YL580026296 CapScrew18 YL 940004902 Washer

Control Handle HeadControl Handle Head

17 18

2

9

4

1416

1514

13

176

6

7

6

18

8

111

12

1111

10



















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Item PartNo. Date/SerialRange Description1 YL 580025912 Series B827 Hydraulic Power Unit YL 580026027 Series B802 Hydraulic Power Unit HydraulicMotorSeeMotorSectionPage122 YL580012673 B827&B802 SolenoidValve3 YL 580015604 Breather4 YL 524149215 Lift Cylinder5 YL 524151086 Seal Kit, Lift Cylinder6 YL 501710910 Hose7 YL500421901 Fitting,HosetoPumpBody8 YL524149331 Fitting,HosetoCylinder9 YL310913284 Tube(NotShown)10 YL504114800 Fitting,TubetoCylinder

HydraulicsHydraulics

2

3

1

4 5 6

8 107



















rev. 2/2019rev. 2/2019

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Item PartNo. Description

Load Wheel & Lift Linkage Load Wheel & Lift Linkage

1 YL524250486 LoadWheelAssembly,withShieldedBearings&StringGuards,95-A YL524250482 LoadWheelAssembly,withSealedBearings&StringGuards,95-A YL582010234 LoadWheelAssembly,withStainlessSteelBearings&StringGuards,95-A YL524250486-XL LoadWheelAssembly,withShieldedBearings&StringGuards,97-A YL524250482-XL LoadWheelAssembly,withSealedBearings&StringGuards,97-A YL582010234-XL LoadWheelAssembly,withStainlessSteelBearings&StringGuards,97-A2 YL524148750 PolyLoadWheel,95-A YL524148750-XL PolyLoadWheel,97-A 3 YL524148751 WheelBearing,MetalShields YL550023493 WheelBearing,StainlessSteel YL550033934 WheelBearing,RubberShields4 YL524148752 Bushing,StringGuard5 YL 524250478 Riser Bracket6 YL 751791300 Steel Exit Roller7 YL524148462 LubeFitting8 YL 524148753 Load Wheel Axle, Freezer/Corrosion Resistant9 YL 585096306 Pivot Pin, Freezer/Corrosion Resistant10 YL 585096307 Pivot Pin, Freezer/Corrosion Resistant11 YL524148755 SpiralPin12 YL585096802 SpiralPin13 YL953700901 LubeFitting14 YL585094505 PushRod,48”ForkLength15 YL 585096303 Pivot Pin, Freezer/Corrosion Resistant16 YL 585096302 Pivot Pin, Freezer/Corrosion Resistant17 YL585096801 SpiralPin18 YL640434100 Bushing19 YL524144864 LowerRearLink,RightHandSide20 YL524144865 LowerRearLink,LeftHandSide(notshown)21 YL524143966 CompleteRiserAssembly,withLoadWheelAssembly,95-A YL524143966-XL CompleteRiserAssembly,withLoadWheelAssembly,97-A22 YL150118854 PolyLoadWheel&AxleAssembly,95-A YL150118854-XL PolyLoadWheel&AxleAssembly,97-A23 GWK-MPB040E-LW LoadWheelKit:(2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-MPB040E-LW-XL LoadWheelKit:(2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-MPW045E-LW LoadWheelKit:(2)PolyLoadWheelAssemblies,with(2)AxlesandFasteners GWK-MPW045E-LW-XL LoadWheelKit:(2)XL-PolyLoadWheelAssemblies,with(2)AxlesandFasteners

21

1

4

118

12

12

9

10

73 4

2

6

14

13

13

15

17

17

16

19

10

1218

75

3

23














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Item PartNo. Date/SerialRange Description1 YL580023164 CasterAssembly,After-MarketReplacement2 YL524149213 CasterWheelAssembly,95-A,InclBearings YL524149213-XL CasterWheelAssembly,97-A,InclBearings3 YL524149643 Bushing4 YL524149495 Axle,Bolt&Nut5 YL524149414 S/NB827N09868&Later Stabilizer YL524205967 S/NB827N09869A&Later Stabilizer6 YL449001015 Capscrew7 YL 449022013 Lockwasher8 YL524207577 Plate(NotShown)

Caster Assembly - Skid BarCaster Assembly - Skid Bar

4

2

1

6 7

5

1

3

















Date post:	02-Dec-2021
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Replacement Parts for Yale MPB 040 E (B827) Yale MPW 045 …

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