SAPPHIRE™ Engineered Clean-Agent Manual

8/12/2019 SAPPHIRE Engineered Clean-Agent Manual

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ANSUL

SAPPHIRE ENGINEERED

CLEAN AGENT SYSTEM

DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL

ANSUL PART NO. 570590-2

UNDERWRITERS LABORATORIES FILE NO. EX-4510

MARCH 1, 2007


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4-1-05 Table of Contents 1

4-1-05 1-1 1

4-1-05 1-2 1

4-1-05 1-4 1

4-1-05 1-6 1

4-1-05 1-8 1

4-1-05 1-9 1

4-1-05 1-11 1

4-1-05 1-15 1

4-15-05 1-20 1

4-1-05 Section II MSDS Updated

4-1-05 3-4 1

4-1-05 3-5 1

4-1-05 4-2 1

4-1-05 5-1 1

4-1-05 5-3 1

4-1-05 5-4 1

4-1-05 5-5 1

4-1-05 5-7 1

4-1-05 5-8 1

4-1-05 5-11 1

4-1-05 5-12 1

4-1-05 6-1 1

4-1-05 6-2 1

4-1-05 6-3 1

4-1-05 9-1 1

4-1-05 9-2 1

4-1-05 10-1 1

4-1-05 10-7 1

4-1-05 10-16 1

3-1-07 3-2 2

3-1-07 5-2 2

REVISION RECORD3-1-07 REV. 1

DATE PAGE REV. NO. DATE PAGE REV. NO.

Indicates revised information.


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Table of Contents4-1-05 REV. 1

SECTION FORM NO. PAGES________ _________ ______

I. COMPONENTS 1-1 1-213M Novec 1230 Fire Protection Fluid F-2003183-1 1-1Agent Tank Shipping Assembly F-2003184-1 1-2Discharge Valve Assembly F-2003185 1-3Electric Actuator 24 VDC F-2003186-1 1-4AUTOPULSE Control System F-2003187 1-5ANSULAUTOMAN II-C Releasing Device (For Pneumatic Actuation) F-2003188-1 1-6Mounting Bracket Assembly F-2003189 1-7Flexible Discharge Hose F-2003190-1 1-8Manifold Check Valves F-2003192-1 1-93 In. Discharge Hose/Check Valve Assembly F-2003191 1-10Discharge Nozzles F-2003193-1 1-11Pneumatic Actuator F-2003194 1-12Local Manual Actuator F-2003195 1-13Pressure Switch DPST F-2003196 1-14Low Pressure Switch F-2003197-1 1-15Pressure Trip F-2003198 1-16Warning Signs F-2003199 1-17Safety Relief Valve F-2003201 1-18Liquid Level Indicator F-2003203 1-19Actuation Line Components F-2003200-1 1-20Recharge Components F-2003232 1-21

II. MSDS 2-1 2-6

III. GENERAL INFORMATION 3-1 3-5

IV. PLANNING 4-1 4-2

V. DESIGN 5-1 5-14

VI. INSTALLATION 6-1 6-4

VII. INSPECTION 7-1 7-2

VIII. MAINTENANCE 8-1 8-18

IX. RESETTING AND RECHARGE 9-1 9-4Valve Teardown 9-1 9-2Testing 9-2 9-3Filling Instructions 9-3 9-4

X. TYPICAL EXAMPLE 10-1 10-18


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System ComponentsUL EX-4510 4-1-05 Page 1-1

REV. 1

Novec 1230 fluid has been developed as a halon replace-ment alternative to HFCs, HCFCs, and PFCs in specialhazard, high value applications. It has unique qualities thatprovide the right balance of fire extinguishing performance,end use safety, and environmental sustainability. Novec1230 fluid is low in toxicity and environment impact. It is aliquid at room temperature, with a low vapor pressure,which allows for ease in handling, storage, and shipping.

Novec 1230 fluid is available in two sizes of containers:

Part No. 570650 55 gallon (208.2 L) Drum ShippingAssembly

Part No. 570534 220 gallon (832.8 L) Tote Shipping

Assembly

3M Novec 1230 Fire Protection Fluid

TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-2003183-1 2005 Ansul Incorporated Litho in U.S.A.

ANSUL and SAPPHIRE are trademarks of Ansul Incorporated or its affiliates.


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REV. 1

The agent tank assemblies are manufactured in accor-dance with DOT 4BW450 and consist of a tank fitted with avalve and internal siphon tube. Eight partial filled tank sizesare available. A nameplate is adhered to the tank displayingthe agent weight and gross weight. Tanks are superpres-surized with dry nitrogen to 360 psi (25 bar) at 70 F(21 C). All tanks are available in multiple fill increments.

Note: Quantity of agent will have to be specified on cus-tomer P.O. when ordering factory filled tank shippingassemblies.

Also, when low pressure switch and liquid level indicatorinstalled options are required, they must be specified when

ordering.

Agent Tank Shipping Assembly



Component Material Approvals

Tank Steel DOT4BW450

Valve Brass

Valve/Tank Assembly UL ListedULC ListedFM Approved

Shipping Nominal Approximate DimensionAssembly Tank Size Agent Quantity Empty Weight A Diameter ValvePart No./TC lbs. (kg) lbs. (kg) lbs. (kg) in. (cm) in. (cm) Size

570635 20 (9.1) 10 to 21 (4.5 to 9.5) 33 (15) 12 (30.4) 10 (25.4) 1 in.

570633 50 (22.7) 20 to 46 (9.1 to 21) 41 (18.6) 19.8 (50.2) 10 (25.4) 1 in.

570634 90 (40.8) 37 to 88 (17 to 40) 57.5 (26) 32.8 (83.3) 10 (25.4) 1 in.

570638 140 (63.5) 58 to 138 (26 to 62.6) 108 (49) 23.5 (59.6) 16 (40.6) 2 in.

570639/570657 280 (127) 116 to 280 (52.6 to 127) 158 (71.7) 40.2 (102) 16 (40.6) 2 in.

570640/570652 390 (177) 161 to 388 (73 to 176) 198 (90) 53.3 (135) 16 (40.6) 2 in.

570641/570653 450 (204) 194 to 459 (88 to 204) 233 (106) 64.3 (163) 16 (40.6) 2 in.

570586/570654 850 (386) 375 to 851 (170 to 386) 456 (207) 57.7 (146.6) 24 (61) 3 in.

006901

A


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The replacement valve assembly is available for fieldreplacement. The valve is fully assembled, with internalcomponents, gauge, and burst disc assembly. The replace-ment valve is 100% leak tested before it leaves the factory.

Discharge Valve Assembly

TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-2003185 2003 Ansul Incorporated Litho in U.S.A.



Valve Brass UL ListedULC ListedFM Approved

Shipping Assembly

Part No. Description570535 1 in. Valve Shipping Assembly

570536 2 in. Valve Shipping Assembly

570588 3 in. Valve Shipping Assembly

004825

006762

BURST DISCASSEMBLY

PISTONASSEMBLY

PILOTPORT

DISCHARGEOUTLET

BONNETASSEMBLY


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REV. 1

The 24 VDC electric actuator is required to electrically actu-ate the tank valve. An electric signal is required from theAUTOPULSE Control panel which operates the solenoid inthe actuator. This causes the actuator to open the tankvalve and discharge the agent. On multiple tank systems,only one actuator is required, on the master valve. Theremaining tanks will be actuated pneumatically through1/4 in. stainless steel hose and a pneumatic actuatorinstalled on the top of each tank valve.

The actuator draw is 0.2A.

Note: Composite cap attached to actuator is used as thereset tool. To reset actuator, put cap in place and turn

knurled swivel coupling until cap threads are completelyengaged. A small click will be heard while resetting.

Note: Actuator has a 10-year shelf life.

Electric Actuator 24 VDC



Shipping AssemblyPart No. Description

570537 Electric Actuator

ThreadComponent Material Type Approvals

Electric Body: Steel 1 in. UL ListedActuator Swivel Nut: BSPP ULC Listed

Brass FM ApprovedActuation Pin:

StainlessSteel

006763

1.8 IN.(45 mm)

3.3 IN.(85 mm)

1 IN. BSP


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The AUTOPULSE Control System is designed to monitorfixed fire hazards. The control system can automaticallyactuate the fire suppression system after receiving an inputsignal from one or more initiating devices, i.e., manual pullstation or detector. The control system incorporates aninternal power supply, on-line emergency batteries, andsolid state electronics. Refer to Detection and Control man-ual for additional information.

AUTOPULSE Control System



002195


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REV. 1

The ANSUL AUTOMAN II-C Releasing Device consists of ametal enclosure which contains a spring-loaded puncturepin release mechanism, an actuation cartridge, electricalcircuitry, and an input/output terminal strip for making elec-trical connections. The ANSUL AUTOMAN II-C releasingdevice provides automatic pneumatic actuation of theSAPPHIRE System. When wired to an AUTOPULSEControl system, it will provide supervised electric detectionand release. It also provides manual actuation using thestrike button on the release. When an AUTOPULSE ControlSystem is used, manual actuation is accomplished using anelectric manual pull station.

The ANSUL AUTOMAN II-C releasing device requires anLT-30-R nitrogen cartridge for system actuation. Cartridgemust be ordered separately.

ANSUL AUTOMAN II-C Releasing Device(For Pneumatic Actuation)



Component Approvals

ANSUL AUTOMAN II-C UL ListedReleasing Device ULC Listed

FM Approved


17728 ANSUL AUTOMAN II-CReleasing Device

5373 LT-30-R Nitrogen Cartridge(order separately)

26310 Cocking Lever(order separately)

000442


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The mounting bracket assembly consists of a nut, bolt, andtwo bracket straps (back channel must be supplied by oth-ers). Approved type of Unistrut Channel is series P1000T,1.6 in. x 1.6 in. (41 mm x 41 mm).

Each strap is notched for insertion into the channel, allow-ing the tank to be properly aligned. The bracket assembly isdesigned to be mounted to a rigid vertical surface with thetank assembly resting fully on the floor or vertical surface.

A single bracket assembly is required for 20, 50, 90, 140,280, 390, and 450 lb. tank sizes. Two bracket assembliesare required for the 850 lb. size tank.

Mounting Bracket Assembly




Mounting Bracket Steel UL ListedULC ListedFM Approved

Shipping AAssembly DimensionPart No. Description in. (cm)

570085 Bracket Assembly for 15.7 (40)20, 50, and 90 lb. tanks

(10 in. diameter)570092 Bracket Assembly for 23.6 (60)

140, 280, 390, and450 lb. tanks(16 in. diameter)

570336 Bracket Assembly for 27.3 (69)850 lb. tank(24 in. diameter)

006759

A


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REV. 1

The flexible discharge hose is used to connect the tankvalve outlet to rigid distribution piping. On single tank sys-tems, a check valve is not required. Three sizes of flexibledischarge hoses are available: 1 in. (for 20, 50, and 90 lb.tank sizes), 2 in. (for 140, 280, 390, and 450 lb. tank sizes),and 3 in. (for 850 lb. tank sizes).

The 1 in. flexible hose or the adaptor, Part No. 570557, canbe used to connect the valve outlet to rigid pipe.

The 2 in. flexible hose or the adaptor, Part No. 570558, canbe used to connect the valve outlet to rigid pipe.

When using a 3 in. flexible discharge hose (without a mani-fold), three single tank swivel adaptors are available for

connection from the valve outlet to the flexible dischargehose.

Flexible Discharge Hose




1, 2, 3 in. Flexible Stainless Steel UL ListedDischarge Hose Tubing with ULC Listed

Stainless Steel FM ApprovedBraid Cover

ShippingAssemblyPart No. Description

570539 1 in. Flexible Discharge Hose



570557 1 in. Single Tank Swivel Adaptor

570558 2 in. Single Tank Swivel Adaptor

69470 3 in. Flared to 3 in. NPT Single TankSwivel Adaptor

69471 3 in. Flared to 3 in. Grooved Single TankSwivel Adaptor

570363 3 in. Flared to 3 in. BSPT Single TankSwivel Adaptor

006760

006760

006249

006248

3 IN. FLEXIBLEDISCHARGE HOSE

3 IN. ADAPTORS

ADAPTOR TANK TO PIPE

1 AND 2 IN.FLEXIBLEDISCHARGE HOSE

16 IN.(410 mm)

3 IN. NPT

3 IN. FLAREDSWIVEL 3 IN.

FLAREDSWIVEL

3 IN.GROOVED

3 IN. NPT OR3 IN. BSPT

1 IN. ADAPTOR2 1/2 IN. (64 mm)2 IN. ADAPTOR

3 3/16 IN. (81 mm)

1 IN. HOSE3 IN. (79 mm)2 IN. HOSE

5 IN. (127 mm)

1 IN. HOSE16 IN.

(406 mm)

2 IN. HOSE20 3/8 IN.(517 mm)


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REV. 1

The manifold check valve is designed to prevent a loss ofagent during a discharge in the event that a tank has beenremoved from the system. The check valve is a mush-room type, which lifts into the manifold as dischargeoccurs.

Two sizes of manifold check valves are available: 1 in. and2 in.

Manifold are constructed of standard Schedule 40 pipe and300 lb. fittings. The check valves assemble directly into thefittings.

Manifold Check Valves




570566 1 in. Manifold Check Valve

570568 2 in. Manifold Check Valve


Check Valve Body: UL ListedBrass ULC Listed

Stem and Seal: FM ApprovedStainless Steel

006889

1.5 IN. OR 2.5 IN.NPT MALE FORMANIFOLD INLETCONNECTION

1 IN. OR 2 IN. NPTFEMALE FORDISCHARGE HOSECONNECTION


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The 3 in. discharge hose/check valve assembly combinesthe elbow, hose, check valve, and swivel coupling for con-nection to the valve discharge outlet and the dischargemanifold. The check valve provides a 1 1/2 in. (3.8 cm)height adjustment.

3 In. Discharge Hose/Check Valve Assembly




69841 3 in. Discharge Hose/

Check Valve Assembly


3 in. Discharge Hose: Double Braided UL ListedHose/Check Stainless Steel ULC ListedValve Elbow: Stainless Steel FM Approved

Valve Swivel Nut:Stainless Steel

Check Valve Body:Cadmium Plated

Mild SteelCheck Valve Seal

and Seat: BrassSpring:

Stainless Steel

3 IN. FLAREDSWIVEL

3 IN. NPT

CHECK VALVE

006247

8 1/2 IN.(21.6 cm)

APPROX.27 1/2 IN.(69.9 cm)


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The 3 in. discharge hose/check valve assembly combinesthe elbow, hose, check valve, and swivel coupling for con-nection to the valve discharge outlet and the dischargemanifold. The check valve provides a 1 1/2 in. (3.8 cm)height adjustment.

3 In. Discharge Hose/Check Valve Assembly




69841 3 in. Discharge Hose/

Check Valve Assembly


3 in. Discharge Hose: Double Braided UL ListedHose/Check Stainless Steel ULC ListedValve Elbow: Stainless Steel FM Approved

Valve Swivel Nut:Stainless Steel

Check Valve Body:Cadmium Plated

Mild SteelCheck Valve Seal

and Seat: BrassSpring:

Stainless Steel

3 IN. FLAREDSWIVEL

3 IN. NPT

CHECK VALVE

006247

8 1/2 IN.(21.6 cm)

APPROX.27 1/2 IN.(69.9 cm)


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REV. 1

The discharge nozzles are available in a 180 and 360pattern and are designed to uniformly distribute theNovec 1230 agent throughout the hazard area.

The 180nozzle has seven ports and the 360nozzle hassixteen ports. Six sizes of nozzles are available, 1/2through 2 in.

The hydraulic flow program will determine the nozzle sizeand orifice size required.

Note: When ordering nozzles, orifice size must be speci-fied when ordered.

Discharge Nozzles




570515 1/2 in Nozzle 180

570516 3/4 in. Nozzle 180570517 1 in. Nozzle 180

570518 1 1/4 in. Nozzle 180

570519 1 1/2 in. Nozzle 180

570520 2 in. Nozzle 180

570602 1/2 in. Nozzle 360

570603 3/4 in. Nozzle 360

570604 1 in. Nozzle 360

570605 1 1/4 in. Nozzle 360

570606 1 1/2 in. Nozzle 360570607 2 in. Nozzle 360

Component Material Threads Approvals

1/2 in. Nozzle Brass 1/2 in. NPT UL Listed3/4 in. Nozzle 3/4 in. NPT ULC Listed1 in. Nozzle 1 in. NPT FM Approved1 1/4 in. Nozzle 1 1/4 in. NPT1 1/2 in. Nozzle 1 1/2 in. NPT2 in. Nozzle 2 in. NPT

004824

004823

004840

180NOZZLEPATTERN

360NOZZLEPATTERN


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The pneumatic actuator is required to pneumatically actu-ate the agent tanks. The actuator operates from pressurereceived from the nitrogen cartridge located in the ANSULAUTOMAN II-C release. When the pneumatic actuator ispressurized, the internal actuator piston pushes down onthe valve stem, opening the tank valve, allowing the agentto discharge.

Pneumatic Actuator




570550 Pneumatic Actuator


Pneumatic Brass UL ListedActuator ULC Listed

FM Approved

006764

1/4 IN. NPT


17/98


The local manual actuator is used to mechanically operatethe tank. To prevent accidental actuation, the actuator con-tains a steel safety pin. The pin must be removed to oper-ate the actuator. The actuator is operated by depressing thestrike button.

The actuator can be mounted either on the top port of thetank valve or on top of the electric solenoid valve.

Local Manual Actuator




570549 Local Manual Actuator


Local Manual Body: Brass UL ListedActuator ULC Listed

Safety Pin: Steel FM Approved

Actuation Pin:Stainless Steel

006890

STRIKEBUTTON

SAFETYPIN


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The pressure switch can be used to open or close electricalcircuits to either shut down equipment or turn on lights andalarms. The double pole, single throw (DPST) pressureswitch is constructed with a gasketed, water-tight housing.The housing is constructed of malleable iron. A 1/4 in. NPTpressure inlet is used to connect the pressure switch to the1/4 in. actuation piping between the ANSUL AUTOMAN II-Crelease and the pneumatic actuator on the masterSAPPHIRE tank valve.

Minimum operating pressure is 50 psi (3.5 bar)

Pressure Switch DPST



Thread ElectricalComponent Material Size/Type Rating Approvals

Pressure Switch Switch: BAKELITE Conduit Inlet: 2 HP 240 UL ListedDPST 3/4 in. NPT Female VAC/480 VAC ULC Listed

Housing: Malleable Iron Pressure Inlet: 2 HP 250 VDC FM Approved

Piston: Brass 1/4 in. NPT Female 30A 250V AC/DCCover: Brass 5A 480V AC/DC

000716

004593

Shipping Assembly

Part No. Description46250 Pressure Switch DPST

3 5/8 IN.(9.2 cm) 2 7/8 IN.

(7.3 cm)

4 9/16 IN.(12 cm)


19/98


REV. 1

The low pressure switch is used to indicate a pressure dropwithin the SAPPHIRE tank. The switch is mounted in the1/8 in. switch port of the tank valve. The switch continuous-ly monitors the tank pressure and in the event of the pres-sure dropping below 290 psi (20 bar), the switch operates,enabling the condition to be signaled at the control panel.

The low pressure switch is optional and must be orderedseparately when ordering the SAPPHIRE tank.

Low Pressure Switch



Switch ElectricalComponent Material Point/Type Rating Approvals

Low Pressure Hermetically Sealed Opens on fall at Maximum Current: UL ListedSwitch Stainless Steel Body 290 psi +/- 10 psi 2.9A ULC Listed

(20 bar +/- .7 bar) Voltage Range: FM Approved5-28 VDC

6 ft. (1.8 m) Wire Leads Closes on rise at350 psi +/- 10 psi(24 bar +/- .7 bar)

000716


570585 Low Pressure Switch


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The pressure trip is connected to the 1/4 in. actuation pip-ing from the ANSUL AUTOMAN II-C release. By eitherpneumatic or manual actuation, the pressure trip canrelease spring or weight powered devices to close doorsand windows, open fuel dump valves, close fire dampers orclose fuel line valves. The pressure trip is constructed ofbrass with two 1/4 in. NPT fittings for connection to actua-tion piping. The link on the pressure switch is releasedeither pneumatically, by nitrogen pressure from the car-tridge in the ANSUL AUTOMAN II-C, or manually, by use ofthe pull ring. The link then releases the device which per-forms the auxiliary functions.

Operating pressure must be a minimum of 75 psi (5.2 bar)with a maximum load of 70 lbs. (31.8 kg).

Note: Pressure trip must not be installed in agent dis-charge piping.

Pressure Trip




5156 Pressure Trip

ThreadComponent Material Type Approvals

Pressure Brass 1/4 in. NPT UL ListedTrip Female ULC Listed

FM Approved

000452

3 IN.(7.6 cm)

3 3/4 IN.(9.5 cm)


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Two warning signs are available for warning personnel thatthe space is protected by a SAPPHIRE system and no oneshould enter after a discharge without being properly pro-tected. Each sign is made of aluminum and contains fourmounting holes for ease of installation.

Warning Signs




Warning Sign Aluminum UL ListedULC ListedFM Approved


570580 Warning Sign

570581 Agent Discharge Warning Sign LABEL NO.570 580

WARNINGTHIS SPACE IS PROTECTED BY A SAPPHIRE FIRE SUPPRESSION SYSTEM

WHEN SYSTEM IS DISCHARGED AS A RESULTOF FIRE, CAUTION MUST BE TAKEN TO AVOIDEXPOSURE TO PRODUCTS OF COMBUSTION.

DO NOT ENTER WITHOUT APPROVED SELF-CONTAINED BREATHING APPARATUS ORUNTIL AREA IS PROPERLY VENTILATED.

LABELNO.570581

WHEN ALARM SOUNDSVACATE AT ONCE3M

NOVEC

1230 FIREPROTECTION FLUIDBEING RELEASED

006895

006894


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23/98


The liquid level indicator is used to measure the level of liq-uid Novec 1230 agent in the tanks. The amount (weight)of agent is determined by converting the level measure-ment into a weight measurement using the weight conver-sion tables located in this manual.

The liquid level is found by lifting the measuring tape frominside the tube to the end (or approximately 3 in. above theanticipated liquid level) and slowly lowering the tape until amagnetic interlock with the float is felt. The tape will thenremain in the up position, allowing a reading at the top ofthe housing. This measurement is accomplished withoutremoving the tank from the fire suppression system.

The indicator can be installed in empty tanks with the prop-er port or tanks can be ordered with the indicator alreadyinstalled.

Liquid Level Indicator




Liquid Level Body: Brass UL ListedIndicator ULC Listed

Tape: Steel FM Approved


570277 Liquid Level Indicator for280 lb. Tank

570278 Liquid Level Indicator for390 and 850 lb. Tanks

570589 Liquid Level Indicator for450 lb. Tank

006255


24/98


REV. 1

1/4 in. Actuation HoseThe 1/4 in. stainless steel actuation hose is used to connectthe 1/4 in. actuation line to the pneumatic actuator locatedon the tank valve. The hose is used when the actuation lineis rigid 1/4 in. pipe and fittings. The hose has a 1/4 in. NPTmale thread on one end and a 7/16-20 female thread on theother end. A male straight adaptor, Part No. 32338, isrequired with this hose. Three lengths of hoses areavailable.

Part No. Description ______ _________ 73597 16 in. (40.6 cm) Hose

415142 32 in. (81.3 cm) Hose430815 42 in. (106.7 cm) Hose

1/4 in. Female Actuation Hose Part No. 32336

The 1/4 in. stainless steel, female actuation hose is used toconnect the actuation line compression tees between eachagent tank. The hose has the same thread, 7/16-20, as thecompression tees.

Male Actuation Connector Part No. 32338

The male connector is used to connect the 1/4 in. femaleactuation hose to rigid 1/4 in. actuation fittings and also thepneumatic actuator. The connector has a 7/16-20 thread for

connecting to the actuation hose and a 1/4 in. NPT threadfor connecting to the actuation piping and pneumaticactuator.

Male Actuation Tee Part No. 31811The male actuation tee is used to connect multiple actua-tion hoses together. The actuation tee has a 7/16-20 threadfor connecting to the female actuation hose and a NPTthread for connecting to the pneumatic actuator on the tankvalve.

Male Actuation Elbow Part No. 31810

The male actuation elbow is used to connect the actuationhose to a single or last tank in a multiple tank system. Theelbow connects between the hose and the pneumatic actu-ator on the valve. The elbow has a 7/16-20 thread for con-necting to the hose and a 1/4 in. NPT thread for connectingto the pneumatic actuator on the tank valve.

Male Adaptor Part No. 570342

The male adaptor is required to attach the 1/4 in. actuationhose to the master tank pilot port. When using the maleadaptor on the master tank pilot port, a 1/4 in. pipe coupling

must be used between the adaptor and the male hosethread.

Actuation Line Components



000432

000435

000436

000433

000434

SEE CHART

24 IN.(61 cm)

7/16 20

1/4 18 NPT

1/4 IN. NPT

1/4 IN. NPT

7/16 20

7/16 20

004820

1/4 IN.MALE NPT

1/4 IN. MALEBSP


25/98


Recharge and rebuild tools and kits are available for disas-sembling the valves after a discharge. O-ring kits are avail-able to replace internal valve o-rings after a discharge.

Spanner Wrench Part No. 570574

This tool is required to remove the valve bonnet assemblyfor access to the valve piston and o-ring replacement on 1and 2 in. valves.

Recharge Adaptors

Top Adaptor Assembly for 1 and 2 in. Valves Part No.570579

Fill Adaptor Assembly for 1 in. Valve Part No. 570576



Rebuild Kits

Rebuild Kit for 1 in. Valve Part No. 570559 (containsbonnet o-ring, collar o-ring, siphon tube o-ring)

Rebuild Kit for 2 in. Valve Part No. 570584 (containsbonnet o-ring, collar o-ring, siphon tube o-ring)

Rebuild Kit for 3 in. Valve Part No. 570373 (contains top

cap o-ring, complete piston assembly, collar o-ring)

Recharge Components




26/98


27/98

SECTION IIUL EX-4510 4-1-05 Page 2-2

Material Safety Data Sheet

3. HAZARDS IDENTIFICATION

FOR HUMANS:EU Classification: This product is not classified as dangerous according to Directive 1999/45/EC.

Limit Values for Exposure:1,1,1,2,2,4,5,5,5-Nonafluoro-4-(trifluoromethyl)-3-pentanone

TWA Limit: 150 ppm. Limit set by 3M Company.

Neither this preparation nor the substances contained in it have been listed as carcinogenic by National Toxicology Program,I.A.R.C., or OSHA.

AS PART OF GOOD INDUSTRIAL AND PERSONAL HYGIENE AND SAFETY PROCEDURE, avoid all unnecessary exposureto the chemical substance and ensure prompt removal from skin, eyes, and clothing. DO NOT eat, drink or smoke when usingthis product.

SIGNS AND SYMPTOMS:Acute Exposure:

Eye Contact: Contact with the eyes during product use is not expected to result in significant irritation.Skin Contact: Contact with the skin during product use is not expected to result in significant irritation.Inhalation: Prolonged or repeated exposure, above recommended guidelines, may be absorbed following

inhalation and cause target organ effects.Ingestion: No health effects are expected.

Chronic Overexposure: Prolonged or repeated exposure, above recommended guidelines may cause liver effects. Signs orsymptoms may include loss of appetite, weight loss, fatigue, weakness, abdominal tenderness, and

jaundice.

MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE: None known.

FOR ENVIRONMENT:NO harm to the environment is expected from an accidental release of this preparation. See Heading 12 ECOLOGICALINFORMATION.

4. FIRST AID MEASURES

Eye Contact: Flush eyes with large amounts of water. If signs or symptoms persist, get medical attention.Skin Contact: Wash affected area with soap and water. If signs or symptoms persist, get medical attention.Inhalation: If signs or symptoms develop, remove person to fresh air. If signs or symptoms persist, get medical attention.Ingestion: Do not induce vomiting. Give victim two glasses of water. Never give anything by mouth to an unconscious

person. If signs or symptoms develop, get medical attention.

5. FIRE-FIGHTING MEASURES

This preparation is a fire extinguishing agent.There are NO extinguishing media which must not be used for safety reasons.Fire fighters should wear full protective equipment (Bunker Gear) and a self-contained breathing apparatus (SCBA).

See Heading 10 STABILITY AND REACTIVITY for hazardous combustion and thermal decomposition information.

6. ACCIDENTAL RELEASE MEASURES

For personal protection: Prevent skin and eye contact, see Heading 8 EXPOSURE CONTROLS/PERSONAL PROTECTION.

Clean up: Ventilate the area with fresh air. Contain spill. Working from around the edges of the spill inward, cover withbentonite, vermiculite, or commercially available inorganic absorbent material. Mix in sufficient absorbent until it appears dry.Collect as much of the spilled material as possible. Clean up residue. Place in a metal container approved for transportation byappropriate authorities. Dispose of collected material as soon as possible. See Heading 13 DISPOSAL CONSIDERATIONS.

NO harm to the environment is expected from an accidental release of this preparation. See Heading 12 ECOLOGICAL INFOR-MATION.

In the event of a release of this material, the user should determine if the release qualifies as reportable according to local,

state, and federal regulations.


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9. PHYSICAL AND CHEMICAL PROPERTIES

9.1. General informationAppearance: Clear, colorless liquid.Odor: Low odor.

9.2. Important health, safety, and environmental informationpH: Not applicable.Boiling point/boiling range: 49.2 C (120.6 F).Heat of vaporization

@ boiling point: 88.0 kJ/kg (37.9 BTU/lb).Freezing point: 108 C (162.4 F).Flash point: Not applicable.Flammability (solid/gas): Not applicable.Explosive properties: Not applicable.

Oxidizing properties: Not an oxidizer.Vapor Pressure: 244 mmHg, at 20 C.Relative Density (Water = 1): 1.6.Solubility: Water solubility: 1.

9.3. Other informationAuto-ignition temperature: Not applicable.

10. STABILITY AND REACTIVITY

10.1. Conditions to avoidAvoid direct sunlight and ultraviolet light.There are NO other known conditions such as temperature, pressure, shock, etc., which may cause a dangerous reaction.

10.2. Materials to avoidStrong bases, amines, or alcohols.

10.3. Hazardous decomposition productsNormally stable.Hazardous polymerization will NOT occur.Combustion or decomposition products include carbon monoxide, carbon dioxide, and hydrogen fluoride.

11. TOXICOLOGICAL INFORMATION

Product:Toxicity Data: Inhalation LC50 (rat) >10 % v/v.

NOAEL for cardiac sensitization >10 % v/v.


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12. ECOLOGICAL INFORMATION

12.1. EcotoxicityNot determined.

12.2. MobilityProduct is highly insoluble in water and volatile. Normal use would not typically result in releases to aquatic environments.

12.3. Persistence and degradabilityPhotolytic half-life is 3 to 5 days. The persistent photolytic degradation product is trifluoroacetic acid.

12.4. Bioaccumulative potentialNot determined.

12.5. Other adverse effectsOzone depletion potential: None.Photochemical ozone creation potential: None.Global warming potential: 1.

13. DISPOSAL CONSIDERATIONS

Not regulated as a hazardous waste by the EPA under RCRA.Reclaim if feasible.Incinerate in an industrial or commercial facility in the presence of a combustible material. Combustion products will include HF.Facility must be capable of handling halogenated materials.As a disposal alternative, dispose of waste product in a facility permitted to accept chemical waste.Dispose of in compliance with national, regional, and local provisions that may be in force.No harm to the environment is expected from this preparation. See Heading 12 ECOLOGICAL INFORMATION.

14. TRANSPORT INFORMATIONHazard Class or Division: Not hazardous.Label: No special label required.Emergency response guide page number: Not applicable.For additional transport information, contact Ansul Incorporated.No harm to the environment is expected from this preparation. See Heading 12 ECOLOGICAL INFORMATION.

15. REGULATORY INFORMATION

EU Classification: This product is not classified as dangerous according to Directive 1999/45/EC.

Exposure Limit Values:1,1,1,2,2,4,5,5,5-Nonafluoro-4-(trifluoromethyl)-3-pentanoneTWA Limit: 150 ppm. Limit set by 3M Company.

EINECS Status: The component of this product has been notified to ELINCS (European List of Notified or New ChemicalSubstances). Certain restrictions apply. Contact your distributor for additional information.EPA TSCA Status: All components are included in TSCA inventories or are exempt from listing.Canadian DSL (Domestic Substances List): All components are included in the DSL or are exempt from listing.The product also complies with the chemical notification requirements for Korea (KECI), Australia (AICS), Japan (METI), andChina (CICS).

Environmental restrictions: None are known.Restrictions on Marketing and Use: None are known.Refer to any other national measures that may be relevant.


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16. OTHER INFORMATION

Format is from directive 2001/58/EC.There is no data in EINECS http://exb.jrc.it/existing-chemicals/ Data used to compile the data sheet is from 3M Material Safety Data Sheet, Jan. 21, 2004 and other product literature.The EU Classification is in accordance with Directive 1999/45/EC.

17. DISCLAIMER

THE ABOVE INFORMATION IS BELIEVED TO BE CORRECT, BUT DOES NOT PURPORT TO BE ALL INCLUSIVE ANDSHALL BE USED ONLY AS A GUIDE. ANSUL SHALL NOT BE HELD LIABLE FOR ANY DAMAGE RESULTING FROMHANDLING OR FROM CONTACT WITH THE ABOVE PRODUCT.

(WHMIS) CANADIAN WORKPLACE HAZARDOUS MATERIAL

IDENTIFICATION SYSTEM RATINGS:This product is rated: Not Hazardous.

(HMIS) HAZARDOUS MATERIAL IDENTIFICATION SYSTEM RATINGS:HEALTH: 0 4. Severe Hazard ___ FLAMMABILITY: 0 3. Serious Hazard ___ REACTIVITY: 1 2. Moderate Hazard ___

1. Slight Hazard0. Minimal Hazard

PROTECTION:See Section 8. EXPOSURE CONTROLS/PERSONAL PROTECTION.


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SECTION IIIUL EX-4510 3-1-07 Page 3-2REV. 2

General Information

3M NOVEC 1230 FIRE PROTECTION FLUID(Continued)

Health and Safety

A proper designed and installed suppression system shouldnot present any significant health or safety problems.However, there are basic precautions to be taken to avoidaccidents, and aspects of the system operation that shouldbe understood.Reference should be made to NFPA 2001 for the toxic andasphyxiating hazards of clean agent replacement.

Novec 1230 agent has acceptable toxicity for use in occu-pied spaces when used as specified in the United States

Environmental Protection Agency (EPA) proposedSignificant New Alternative Policy (SNAP) program rulesand NFPA 2001, Clean Agent Fire Extinguishing Systems.

Novec 1230 fluid extinguishes fires via its cooling effect, notby displacement of oxygen as is the extinguishment mecha-nism of CO 2, thus providing the ability to utilize Novec 1230fluid in occupied areas.Therefore, exposure to Novec 1230 at the design concen-tration of up to 10.0% is not a hazard to health. Exposure tohigher concentrations is permissible for limited periods.Refer to NFPA 2001 for exposure requirements. As withhalons, the EPA and the National Fire ProtectionAssociation (NFPA) recommend that unnecessary expo-

sure to any agent be avoided and that personnel evacuateprotected areas as quickly as possible to avoid the decom-position products of the fire.

Novec 1230 can decompose at high temperatures to formacids. If so, their presence is readily detected as a sharp,pungent odor long before hazardous maximum exposurelevels are reached.The noise created by the Novec 1230 agent dischargingcan be loud enough to startle people in the vicinity, but isunlikely to cause any permanent injury. Turbulence causedby the high velocity discharge can dislodge substantialobjects directly in its path, and cause general turbulencewithin the protected area to move paper and light objects.

Direct contact with the vaporizing liquid discharged from aNovec 1230 nozzle has a chilling effect on objects and inextreme cases can cause frostbite to the skin. The liquidphase vaporizes rapidly when mixed with air and thereforelimits the risk to the immediate vicinity of the nozzle.Reduction in visibility will occur due to the condensation ofwater vapor.

DESCRIPTION OF SAPPHIRE SYSTEMS

SAPPHIRE systems are designed to suppress fires inClass A, B, and C hazards.Novec 1230 suppress fires by a combination of physicaland chemical means. It does not significantly deplete theoxygen content in the room.

A system comprises one or more containers connected to asystem of piping and nozzles. Novec 1230 is liquid underpressure and is stored in steel containers, each of which isfitted with a valve specially designed to allow the contentsof the container to discharge within 10 seconds. When thevalve opens, Novec 1230 flows into the distribution pipingto the discharge nozzles where it is rapidly dispersed as avapor.

Discharged Novec 1230 gives the appearance of a fogwhich may reduce visibility. This normally clears rapidly andshould not obstruct the ability of personnel to safely exit theprotected area.SAPPHIRE Engineered Fire Suppression Systems are par-ticularly valuable in extinguishing fires in enclosures con-taining hazards or equipment where a clean, electricallynon-conductive medium is essential or where the cleaningup of foam, water or dry chemical would be a problem.

APPROVALS

The SAPPHIRE Fire Suppression System has been testedand listed by Underwriters Laboratories, Inc. (EX-4510) andUnderwriters Laboratories of Canada (CEX1151) as well asFactory Mutual (FM) as an engineered system for Class A,B, and C fire suppression, at temperatures between 0 F to130 F (18 C to 55 C).

CAUTION!

The discharge of clean agent systems to extinguish afire can result in a potential hazard to personnel from thenatural form of the clean agent or from the products ofcombustion that result from exposure of the agent to thefire or hot surfaces. Unnecessary exposure of personneleither to the products of decomposition shall be avoided.


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SECTION IIIUL EX-4510 4-1-05 Page 3-5

REV. 1

General Information

SYSTEM LIMITATIONS (Continued)Design/Flow Calculation Limitations (Continued)

Maximum Elevation Difference in Pipe Runs: Statement No. 1. If nozzles are only located above the

tank outlet, then the maximum elevation differencebetween the tank outlet and the furthest horizontal piperun or discharge nozzle (whichever is furthest) shall notexceed 30 ft. (9.1 m). See Figure 3.

Statement No. 2. If nozzles are only located below thetank outlet, then the maximum elevation differencebetween the tank outlet and the furthest horizontal piperun or discharge nozzle (whichever is furthest) shall notexceed 30 ft. (9.1 m). See Figure 3.

Statement No. 3. If nozzles are located both aboveand below the tank outlet, then the maximum elevationdifference between the furthest horizontal pipe runs ordischarge nozzles (whichever is furthest) shall notexceed 30 ft. (9.1 m). See Figure 3.

FIGURE 3006050

Manifolding: All tanks on the same manifold must be thesame size and fill weight.

The calculation method has been designed for specifictypes of fittings, pipe, and pipe inside diameter. Whenthese limitations are not maintained, there is a risk thatthe system will not supply the required quantity of extin-guishing agent.

Minimum Class A design concentration: 4.2% Maximum design concentration for occupied spaces:

10%

The SAPPHIRE Designer Program is designed for a+70 F (+21 C) tank operating/storage temperature.Therefore, the tank operating/storage temperature mustbe in the range of +60 F to +80 F (+15.5 C to 26.7 C)for a single system protecting two or more separate haz-ards. If the tank operating/storage temperature is outsidethis range, an insufficient or excessive quantity of agentmay be discharged from one or more discharge nozzles.If tanks cannot be stored within this range, then eachhazard must be protected with its own individual system.

30 FT.(9.1 m)

30 FT.(9.1 m)

30 FT.(9.1 m)

30 FT.(9.1 m)

30 FT.(9.1 m)

STATEMENT NO. 1

STATEMENT NO. 2

STATEMENT NO. 3


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SECTION IVUL EX-4510 12-1-03 Page 4-1

Planning for design and installation for a SAPPHIRE systemshould start when the customer is first contacted in regardsto protecting his hazard with Novec 1230 agent. Most of theinformation gathered for the design of a system is collectedduring the first meeting with the customer. The informationgathered at this point will determine the ease or difficulty ofthe rest of the project. One of the key elements for fire pro-tection is to correctly define the hazard and conduct a com-plete survey to determine if the system will properly protectthe hazard. Coordination with all parties involved in the pro-

ject will further improve the flow of the overall project.

A thorough hazard analysis is required to determine theprotection required. It is important to cover each elementand accurately record the information. This information willbe used to determine the size and location of theSAPPHIRE system required and also to determine at alater date if any changes were made to the hazard after thesystem was installed. Information necessary for design of asystem is listed in the following paragraphs.

Initial General Information:

Are Specifications available? If so, obtain a copy.

Who is the Authority Having Jurisdiction? the owner?

Will the system need to be approved by any other regula-tory or insurance agencies?

Will any special requirements apply to the system designor installation?

Hazard Information: Secure the general arrangement drawings of the areas to

be protected.

If the general arrangement drawings do not include thefollowing information, then you must obtain it.

Record all dimensions for the hazard areas such aslength, width, ceiling height, angles of corners if not 90degrees, etc.

Draw a sketch including plan and elevation views of thehazard area if drawings are not available.

Indicate the quantity and locations of all exits from the

hazard on the sketches. Record all dimensions for any structural objects such as

beams or columns, built-in cabinets, ducts, etc. whichmay allow a reduction of the hazard volume.

Identify anything unique about the hazard that wouldaffect system design or installation.

Identify the hazards normal, maximum, and minimumambient temperatures.

Will the hazard area be normally occupied?

Identify any openings, or potential openings in the hazardenclosure that may cause loss of agent during or afterdischarge.

Planning


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SECTION IVUL EX-4510 4-1-05 Page 4-2REV. 1

Planning

Novec 1230 Supply Requirements: Will the cylinders be located in a dedicated space? If so,

record dimensions of that space.

Is the operating temperature range within 0 to 130 F(18to 54C)?

Determine if the floor will support the cylinders and brack-eting. Assume 500 lbs/ft 2 for this requirement.

Will the cylinder bracketing be secured to a wall? If so, isthe wall strong enough to support it and the cylinders?

Will a reserve supply of agent be required? If so will itneed to be connected to the manifold?

Will a discharge test be required?

Actuation and Alarm Requirements:

Will the system be actuated automatically as well as man-ually?

What type of manual actuation is required?

Will multiple areas be protected by a single system? If so,will the areas be protected separately or simultaneously?

Identify the locations for all Manual Pull Stations.

If automatic detection is a part of the system, provide ceil-ing details.

What types of alarm devices are required: audible and/orvisible?

Where will the system actuation be annunciated?

Does the hazard area require explosion-proof or weather-proof wiring and devices?

What devices need to be shut down or started up?Identify the number of contacts required.

Piping and Wiring Information:

Determine the cylinder location.

Identify preferred supply piping routes.

Indicate any obstructions to the piping or wiring runs.Ventilation and Leakage Concerns:

Identify any unclosable openings regardless of their size.

Advise the customer of the possible need to seal theseopenings to prevent agent loss.

Will dampers be required for Inlet or Exhaust ducts? If so,how will they be operated, electrically or pneumatically?


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After completing the hazard analysis sub-section in SectionIV Planning, proceed with the following elements to work upa complete design and bill of materials. An example isincluded with each step to help the reader understand theprocedure. The example uses a computer room, subfloor,and storage room as shown below.

APPLICATION METHOD

Total flooding is the only approved application method forSAPPHIRE systems. Novec 1230 agent is stored as aliquid and discharged as a gas; it does not create a liquidstream, therefore, local application of agent is not possiblebecause the flow of gas cannot be accurately predictedonce it exits the nozzles.

FIGURE 1006891

Total Flooding

The following steps must be followed, in the order they arepresented, to properly design an SAPPHIRE total floodingsystem. A simple design example will be used throughoutthe steps to help understand each step. Use the DesignCalculations Worksheet in this section.

STEP NO. 1 Determine hazard volume(s)The first step in the design of an SAPPHIRE system is tocalculate the volume of each area to be protected. Multiplythe length times the width to determine the area, and thenmultiply the area times the height to determine the volumefor each hazard area. If any area is an odd shape, thedesigner may need to divide it up into regular shapes thatwill allow volume calculations, and then total all of thevolumes together to determine the actual volume of thatarea. If the irregular shape will affect distribution of agent, itmay be best to calculate sections of the hazard as separateareas and include nozzles for each of these areas.

If the ceiling height exceeds the maximum allowable ceilingheight as defined in the General Information Section of thismanual, multiple levels of nozzles must be designed intothe system. In this case, it is usually beneficial to treat eachlevel as a separate protected area so that proper agentdistribution is achieved.

Complete this step for each area protected by the system.

Example:

Computer Room = 33 ft. x 15 ft. x 10 ft. = 4950 cu. ft.

Subfloor = 33 ft. x 15 ft. x 1 ft. = 495 cu. ft.

Storage Room = 12 ft. x 12 ft. x 10 ft. = 1440 cu. ft.

STEP NO. 2 Determine volume of solid, permanentstructures, or equipment

The volume of solid objects in each hazard area that arenot removable can be deducted from the volume of thehazard. This volume may include columns, beams, cut-outroom sections, closets that will always be closed, ducts thatpass completely through the area without any openings,and any other large, permanently fixed objects that cannotbe removed from the hazard enclosure.

Calculate the volume of all such objects and add themtogether to determine the amount of space to be deducted

from the volume.Complete this step for each enclosure protected by thesystem.

Example

There are no solid, permanent structures or equipment todeduct from hazard areas.

SECTION VUL EX-4510 4-1-05 Page 5-1

REV. 1

Design

10 FT.

10 FT.

12 FT.

15 FT.

33 FT.

1 FT.

12 FT.


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SECTION VUL EX-4510 3-1-07 Page 5-2REV. 2

Design

APPLICATION METHOD (Continued)Total Flooding (Continued)

STEP NO. 3 Calculate Reduced VolumeSubtract the volume of solid, permanent objects (Step No.2) from each of the hazards volumes (Step No. 1). Theresult is considered to be the Reduced Volume for theenclosure.

Volume Solid Object Volume = Reduced Volume


ExampleThere are no solid, permanent structures or equipment todeduct from hazard areas.

STEP NO. 4 Determine minimum design concentrationMinimum Design Concentration is defined by NFPA 2001as the Extinguishing Concentration for the specific fuel plusa 20% safety factor for Class A fuel and a 30% safety factorfor Class B fuel. Extinguishing Concentration is the agentconcentration required to extinguish a test fire.

The Minimum Design Concentration for various fuels isshown in the following table:

SAPPHIRE Minimum Design Concentrations

* NOTE 1: Design concentration for any Class B fuel must be a minimum of4.2%. Many fuels require higher %. Contact Ansul Technical ServicesDepartment for Minimum Design Concentrations for all Class B fuels.

Class A, B (contact ANSUL for types), and C hazards areUL listed and FM approved for SAPPHIRE systems.


Design Concentrations are determined by NFPA 2001,2000 edition, Paragraph 3-4.2 and UL-2127, first edition,Paragraph 59.2(b).

STEP NO. 5 Determine minimum quantity of Novec1230 agent requiredThis step is used to determine the minimum amount ofNovec 1230 agent required to protect each hazard area.The amount of agent calculated during this step is theminimum amount of agent that is required to protect thehazard area. The amount of agent in the system mustalways be at least this much and may be exceeded. Failureto supply at least the amount of agent indicated in this stepmay prevent the system from suppressing a fire.

To determine the minimum quantity of Novec 1230 agentrequired, determine the lowest anticipated ambient temper-ature for the area being protected and determine the designconcentration required for the material to be extinguished.Minimum Ambient Temperature is defined as the lowestanticipated temperature in the enclosure during normalconditions and is usually determined by the environmentalconditions or the air handling system. This temperature isused in the design because it is the worst case, meaningthat it will require the highest amount of agent.

Using these two variables, the weight of agent required fora hazard can be calculated from the formula below:

First: The formula in NFPA 2001 can be used.W = V X ( C )___ ______S 100-CW = Weight of agent required lbs.

V = Hazard volume ft 3

S = Specific vapor volume ft 3 /lb where S = 0.9856 +0.002441T

T = Design temperature in hazard area F

C = Required Novec 1230 design concentration (% byvolume) at design temperature (T)

NOTE: This calculation includes an allowance for thenormal leakage (efflux) from a tight enclosure due toagent expansion.

The second option for calculating the required quantity ofNovec 1230 agent is to refer to the Flooding Factor Charton Page 5-13 and 5-14 in to determine the correct floodingfactor to use. To do this, start by locating the MinimumAmbient Temperature in the left column, follow this lineacross until you reach the column for the Minimum DesignConcentration needed for the design. The number listedwhere the temperature line and the concentration columnmeet is the Flooding Factor to be used. NOTE: If theminimum temperature, the minimum design concentration,

or both are not listed, interpolation will be required.Next, to determine the quantity of Novec 1230 agent, multi-ply the Reduced Hazard Volume by the Flooding Factordetermined from the table.


NOTICEThe actual design concentration of Novec1230 agent cannot be less than theconcentration selected in Step No. 4.

Class A Surface Fuels 4.2%

Class B Fuels See Note 1*

Class C Fuels 4.2%


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Example

Minimum Ambient Temperature = 60 F.

Flooding Factor = 0.0387

Computer Room 4950 cu. ft. x .0387 = 191.6 lbs. of Novec 1230 agent

Subfloor 495 cu. ft. x .0387 = 19.2 lbs. of Novec 1230 agent

Storage Room

1440 cu. ft. x .0387 = 55.8 lbs. of Novec 1230 agent

Step No. 6 Adjust Quantity of Agent with AltitudeCorrection Factor

It may be necessary at this point to adjust the requiredinitial Novec 1230 agent quantity for altitude effects. Anincrease in altitude causes the agent to expand and occupymore space, which will lead to a higher concentration if theagent quantity is not reduced accordingly. A decrease inaltitude will cause the opposite effect, increasing the quan-tity of agent required. This same effect will apply toincreases or decreases in the ambient pressure as could be

caused by ventilation systems designed to maintain a posi-tive or negative pressure within the enclosure. To apply theproper adjustment, first look up the altitude or pressure ofthe hazard on the Atmospheric Correction Factors Charton Page 5-10 in this section.

Determine the total Novec 1230 agent required by multiply-ing the quantity of agent required (see Step 5) by theAltitude Correction Factor. If the altitude is between 3000 ft.below sea level and 3000 ft. above sea level, use of the alti-tude correction factor is optional. Interpolation of the tablemay be necessary if the actual altitude or pressure is notlisted.

ExampleThe hazard altitude is 4000 feet. Referring to the chart onPage 5-10, the altitude correction factor of 4000 ft. is 0.86.

Computer Room 191.6 lbs. Novec 1230 agent x .86 = 164.8 lbs. of agent

Subfloor 19.2 lbs. Novec 1230 agent x .86 = 16.5 lbs. of agent

Storage Room 55.8 lbs. Novec 1230 agent x .86 = 47.9 lbs. of agent

STEP NO. 7 Determine the total system agent quan-tity required

Add quantities from all areas to determine the minimumtotal agent quantity required for the entire system.

Example

Minimum Quantity Required:164.8 + 16.5 + 47.9 = 229.2 lbs. of agent

STEP NO. 8 Determine estimated number of tanksrequired

To determine the estimated number of tanks required,

divide the quantity of Novec 1230 agent for the entiresystem by the actual tank capacity and then round up to thenext whole number. NOTE: The SAPPHIRE tank size listedon the Component Sheet is a nominal size. The quantityentered into the calculation should be the Actual FillQuantity in the tank. Refer to the table below for exactquantities.

NOTE: When manifolding tanks, all tanks on the manifoldmust be the same size and fill weight.

Nominal Tank Min.-Max.Size Fill Weight_____ _________

20 lb. 10-21 lbs.50 lb. 20-46 lbs.90 lb. 37-88 lbs.

140 lb. 58-138 lbs.280 lb. 116-280 lbs.390 lb. 161-388 lbs.450 lb. 194-459 lbs.850 lb. 375-851 lbs.

NOTE: Actual tank(s) size(s) and fill weights may changebased upon the SAPPHIRE Designer ANSL 3.60 programsystem calculations.


REV. 1

Design


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STEP NO. 10 Verify that the actual Novec 1230 agentconcentration is within the design concentration rangeof 4.2% to 10%

This step is used to verify that the worst case designconcentration will not exceed limits for fire suppression onthe low end and life safety on the high end..

NOTE: Normally occupied space is defined as one that isintended for occupancy by NFPA 2001. The appendix ofNFPA 2001 states spaces occasionally visited by person-nel, such as transformer bays, switch-houses, pump rooms,vaults, engine test stands, cable trays, tunnels, microwaverelay stations, flammable liquid storage areas, enclosedenergy systems, etc., are examples of areas considerednot normally occupied.

Refer to NFPA 2001, Paragraph 1-6.1.3, for detailed expo-sure conditions.


Example

4.4% and 4.5% are between 4.2% and 10%, therefore thesystem design is acceptable.

STEP NO. 11 Determine the Design Concentration atNormal Ambient Temperature

Complete the same procedure as done in Step No. 9 usingthe Normal Ambient Temperature instead of the MaximumAmbient T emperature.


Example

Normal Ambient Temperature = 70 F.

Computer Room

C =100 (164.8 lb)

_____________4950 cu ft + 164.8 lb________1.157 ft 3 /lb

C = 3.7%

Design concentration = 3.7% 0.86 (altitude correctionfactor) = 4.3%

Storage RoomC = 100 (47.9 lb)____________

1440 cu ft + 47.9 lb________1.157 ft 3 /lb

C = 3.7%

Design concentration = 3.7% 0.86 (altitude correctionfactor) = 4.3%

Subfloor

C = 100 (17 lb)___________495 cu ft + 17 lb________

1.157 ft 3 /lb

C = 3.8%Design concentration = 3.8% 0.86 (altitude correctionfactor) = 4.4%

STEP NO. 12 Determine the Nozzle Quantity

Nozzle quantity will be determined by many factors, suchas size and shape of the hazard area, height of the ceiling,flow rates through the nozzles, available orifice sizes, etc.

To determine the quantity of nozzles required, divide thearea length by 32 ft. and then round up to the next wholenumber. Then divide the area width by 32 ft. and round upto the next whole number. Then, multiply the two answersto determine the total nozzle quantity. NOTE: Maximum of20 nozzles per system.


360 NOZZLE REQUIREMENTS: Maximum coverage length per nozzle 32 ft. (9.8 m). Maximum coverage width per nozzle 32 ft. (9.8 m). Maximum radial distance per nozzle 28.6 ft. (8.7 m).

The radial distance is defined as the distance from thenozzle to the farthest point of the area protected.

Nozzle should be placed as close to the center of thehazard as possible. On multiple nozzle systems, the

nozzles should be as equally spaced as possible.

180 NOZZLE REQUIREMENTS: Maximum coverage length per nozzle 32 ft. (9.8 m). Maximum coverage width per nozzle 32 ft. (9.8 m). Maximum radial distance per nozzle 35.8 ft. (10.9 m).

The radial distance is defined as the distance from thenozzle to the farthest point of the area protected.

Nozzle must be located within 12 in. (305 mm) of the wallof the hazard.

The index mark on the bottom of the nozzle must point atthe center of the hazard.


REV. 1

Design


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Design


REQUIREMENTS COMMON TO ALL NOZZLES: Maximum nozzle height above floor level for a single row

of nozzles is 14 ft. (4.3 m). For ceiling heights over 14 ft.(4.3 m), an additional row of nozzles is required.

The nozzle(s) must be located in the hazard area to beprotected. Separate enclosures or partial enclosureslocated within one common, protected hazard area mayrequire additional nozzles within the enclosure to assureproper agent distribution within the entire common hazardarea.

If nozzle velocity is a concern, the designer may wish toadd additional nozzles to lower the individual nozzlevelocity to an acceptable limit.

If the room is an odd shape, the designer may wish toincrease the nozzle quantity to provide a more evendistribution of agent.

For multiple level hazards, the intermediate levels ofnozzles must be positioned at the top of the designedheight for each intermediate level. Nozzles mounted atthe ceiling must be within 12 in. (305 mm) of the ceiling.

Example

Computer Room 33 ft. Length 32 = 1.03 = 2 nozzles 15 ft. Width 32 = 0.46 = 1 nozzle 2 nozzles x 1 nozzle = 2 nozzles required for computer

room

Storage Room 12 ft. Length 32 = .38 = 1 nozzle 12 ft. Width 32 = .38 = 1 nozzle 1 nozzle x 1 nozzle = 1 nozzle required for storage room

Subfloor 33 ft. Length 32 = 1.03 = 2 nozzles

15 ft. Width 32 = 0.46 = 1 nozzle 2 nozzles x 1 nozzle = 2 nozzles required for subfloor

STEP NO. 13 Estimate Agent Flow Rate for Each AreaThis step estimates the total flow rate into each protectedspace to allow the designer to estimate nozzle sizes forquotation purposes. NOTE: This is an estimate only. It isthe designers responsibility to assess the correctness ofthis estimate. If the flow rate approaches the top end of theallowable flow rate for a given size pipe, it may be in theDesigners best interest to increase the pipe size.


Example

Computer Room

164.8 lb. 10 seconds = 16.5 lbs/secStorage Room 47.9 lb. 10 seconds = 4.8 lb/sec

Subfloor 17 lb. 10 seconds = 1.7 lb/sec

STEP NO. 14 Estimate the Nozzle Flow Rates

If all of the nozzles within the hazard area will have thesame flow rate, divide the Estimated Flow Rate for the Area(Step No. 13) by the nozzle quantity (Step No. 12).

If all of the nozzles within the hazard area will not have thesame flow rate, perform a percentage calculation using thevolume protected by each nozzle divided by the totalvolume for the area and then multiply the Flow Rate for theArea (Step No. 13) by the volume percent calculated previ-ously to determine the flow rate for that nozzle. Completethis procedure for each nozzle in the system.

If the design includes multiple levels of nozzles, rememberto include all nozzles on all levels in this step.


Example

Computer Room 16.5 lb/sec 2 nozzles = 8.3 lbs/sec per nozzle

Storage Room 4.8 lb/sec 1 nozzle = 4.8 lb/sec

Subfloor 1.7 lb/sec 2 nozzles = .85 lb/sec per nozzle


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STEP NO. 15 Determine the Nozzle Locations and LayOut the Interconnecting Piping

Using a plan view drawing of the protected areas, locateeach nozzle and the tanks. NOTE: Nozzles should belocated at the top of the hazard area, aimed up or down.(Nozzles in subfloor can also be aimed upward or down-ward.) Connect the nozzles with piping following the pipingguidelines listed in the General Information Section and theInstallation Section. After all of the nozzles are connected,lay out the piping to the tanks and lay out the manifold.

STEP 16 Complete an Isometric Sketch of the PipingLayout

Create an isometric sketch of the piping for use in inputtingthe information in the SAPPHIRE Designer ANSL 3.60program.

Piping Node Points

A node point defines the start or end of a branch (segment)in the pipe system. A branch can consist of a run of pipe oranother object such as a flex hose or check valve. Eachnode point is indicated on the isometric screen of the soft-ware by a circle.Segment 1 (Node 0 to 1) always represents the cylinder.This segment can never be changed. The pipe length is thesiphon tube/valve length (which is also the elevationchange for the vertical cylinder) and the total equivalentlength is the measured equivalent length of the siphontube/valve assembly. The designer program will number therest of the pipe segments, as they are input.

Nozzles

Nozzles are indicated with the number of the enclosure andthe number of the nozzle in that enclosure (i.e., E1N1

E1N2). The designer program assigns the nozzle indica-tors. Sequential placement is not required; however, it isrecommended that the designer use some sort of number-ing system to prevent confusion.

STEP 17 Estimate Pipe Size for All Areas (Optional)To complete this step, start by labeling all nozzle flow rates.Then, working backwards from the nozzles, determine theflow rate for each section of pipe using the flow rate limita-tions and design/calculation limitations.

The flow calculation program will estimate pipe sizes auto-matically; therefore this step is optional. The designer maywish to use the pipe size estimation charts to estimate thenozzle pipe sizes for quotation purposes. NOTE: This is anestimate only. It is the designers responsibility to assessthe correctness of this estimate. If the flow rate approachesthe top end of the allowable flow rate for a given size, it

may be in the designers best interest to increase the pipesize.

Example

Computer Room 8.3 lb/sec per nozzle = 1 in.

Storage Room 4.8 lb/sec = 1 in.

Subfloor .85 lb/sec = 1/2 in.

STEP NO. 18 Perform Flow CalculationsWith the information developed in Steps No. 15 and 16, runthe computer program to determine the final pipe sizes andnozzle orifice sizes. The SAPPHIRE Designer Program isthe only calculation method to be used with ANSULEngineered Systems.


REV. 1

Design


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SECTION VUL EX-4510 4-1-05 Page 5-8REV. 1

Design

STEP NO. 19 Verify Actual System PerformanceOnce a flow calculation has been completed and theDesign Worksheet has been revised (optional), it is impor-tant that the designer review all results to verify systemperformance. The SAPPHIRE Flow program will flag mosterrors and prevent a completed flow calculation until theyhave been corrected. However, this does not guaranteethat the systems performance will match what the designerexpects. Careful review is an important step in the design ofany Fire Protection system, which must be completedbefore final approval of the system.

Review the revised worksheet to verify that:

1. The agent concentration at maximum temperature iswithin acceptable limits (4.2% to 10% for occupiedspaces).

2. The agent quantity is above the amount required in theActual Quantity box (See Step No. 7).

STEP NO. 20 Complete Layout of the System

At this point, all final details of the system can be finalized.

STEP NO. 21 Create Estimated Bill of Materials

Create a list of all materials necessary to install the system.

NOTE: Actual tank(s) size(s) and fill weights may changebased upon the SAPPHIRE Designer ANSL 3.60 programsystem calculations.

STEP NO. 22 Create Installation Drawings

The final step in the design of an SAPPHIRE system iscompletion of installation drawings for submittal to theappropriate authority and the customer. These drawingsshould include all details necessary for installation of thissystem.

SAMPLE APPLICATIONSRefer to Section X (Typical Applications) for an example ofa typical application. By reviewing this example, it may helpanswer some questions concerning the total designprocess.

ACTUATION REQUIREMENTSThree types of actuation are available for the SAPPHIREsystem: manual, pneumatic, and electric.

Manual Actuation

Manual actuation can be used with or without automaticdetection. When no detection is required, based on accep-tance by the authority having jurisdiction, the manual actua-tor can be mounted on top of the tank valve. The manualrelease actuator provides a manual means of agent tankactuation by direct manual actuation. The master valve isthe only one that requires a manual actuator. On two ormore tank systems, the remaining tanks are actuated bythe pressure from the master tank.

Pneumatic Actuation

Pneumatic actuation is accomplished by supplying pressureto the pneumatic actuator on the tank valve. The pressureis supplied from an LT-30-R nitrogen cartridge located inthe ANSUL AUTOMAN II-C release. The cartridge pressurepneumatically opens the cylinder valve.

In Option 1 and Option 1a, one pilot valve is required insingle or multiple cylinder systems. The rest of the cylinderswill be actuated from the pressure of the pilot cylinder. InOption 2, all tank valves are actuated from the ANSUL

AUTOMAN II-C. The maximum length of 1/4 in. Schedule40 pipe is 100 ft. (30.5 m) or 120 ft. (36.6 m) depending onthe option. See Figures 2 and 3 on Page 5-9. If it is neces-sary to have an actuation pipe run which exceeds themaximum allowable 1/4 in. pipe requirements, 1/4 in. O.D.stainless steel tubing with a wall thickness of 0.065 can beused for the actuation line. When this size tubing is used, amaximum of 300 ft. (91.4 m), with no reductions for elbowsor tees, is allowed. See NFPA 2001, Paragraph2-3.4.2 for information on pneumatic control equipment.

Electric Actuation

One electric solenoid actuator can be used to electricallyactuate the master valve. After the master valve is electri-cally actuated, agent pressure from that tank pneumaticallyactuates the remaining tanks through the pilot ports.


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ACTUATION DETAILSPneumatic actuation can actuate up to 10 or 11 SAPPHIREagent tanks depending on the type of actuation designchosen. Two options of pneumatic actuation are available:Option No. 1 Master SAPPHIRE tank actuated electricallyusing a solenoid actuator with an AUTOPULSE controlpanel and then additional slave SAPPHIRE tanks pneumat-ically off the master tank valve pilot port or Option No. 1a Master SAPPHIRE tank pneumatically off an ANSULAUTOMAN II-C releasing device and then additional slaveSAPPHIRE tanks pneumatically off the master tank valvepilot port.Option No. 1 or No. 1a Master/Slave option This option

allows 11 SAPPHIRE tanks to be simultaneous actuated.The first tank is actuated electrically or pneumatically via anactuator located on top of the tank valve. The remaining 10tanks are actuated from the pilot pressure port on themaster tank valve to the pneumatic actuator(s) on the slavetank valve(s).The maximum actuation line length from the ANSULAUTOMAN II-C release is 120 ft. (36.6 m) of 1/4 in. Schedule40 piping or stainless hose or tubing to the pneumatic actua-tor located on the master tank valve. See Figure 2.The maximum actuation line length from the Master tankvalve to the last Slave tank valve is 100 ft. (30.5 m) (includ-ing all drops to the valves) of 1/4 in. stainless steel hose orstainless steel tubing. See Figure 2.

FIGURE 2Option No. 2 All tanks actuated directly from ANSULAUTOMAN II-C option This option allows 10 SAPPHIREtanks to be simultaneous actuated from the nitrogen pres-sure from the ANSUL AUTOMAN II-C releasing device. Alltanks are actuated pneumatically via a pneumatic actuatorlocated on top of each tank valve.

The maximum length of 1/4 in. Schedule 40 piping or stain-less hose or tubing that can be utilized from the ANSULAUTOMAN II-C release to actuate one pneumatic valveactuator is 120 ft. (36.6 m) (including all drops to thevalves). When additional tanks are required, refer to

Actuation Piping Table below for maximum actuation pipelength.

Actuation Piping Chart (For Option No. 2)Quantity of Pneumatic Maximum Length ofActuated Valves 1/4 in. Actuation Line_____________ _________________

1 120 ft. (36.6 m)2 118 ft. (35.9 m)3 116 ft. (35.4 m)4 114 ft. (34.7 m)5 112 ft. (34.1 m)6 110 ft. (33.5 m)7 108 ft. (32.9 m)

8 106 ft. (32.3 m)9 104 ft. (31.7 m)

10 102 ft. (31.1 m)

Note: It is important to note that the actuation lengths listedinclude branch lines to accessory items (pressure switches,pressure trips, etc.). For each actuation line accessory,deduct a foot from the above maximum lengths.

FIGURE 3006774


Design

MASTERTANK

SLAVETANK

SLAVETANK

SLAVETANK

SLAVETANK

OPTION 1 AND 1A: 1MASTER + 10 SLAVES= 11 TOTAL TANKSMAXIMUMNOTE: ANY SIZEPARTIAL FILLED TANKSCAN BE ACTUATEDSIMULTANEOUSLY

SAFETY RELIEFVALVE

1/4 IN. ACTUATION PIPING120 FT. (36.6 m) MAXIMUM LENGTH 100 FT. (36.6 m)

MAXIMUM LENGTH

ANSUL AUTOMAN II-CRELEASE

10 TANKS MAXIMUMOPTION 2

OPTION 1a

SAFETYRELIEFVALVE

1/4 IN. ACTUATION PIPING MAXIMUM120 FT. (36.6 m) INCLUDING DROPSTO PNEUMATIC ACTUATOR(S)

ANSULAUTOMAN II-CRELEASE

NOTE: ANY SIZE PARTIAL FILLED TANKS CAN BEACTUATED SIMULTANEOUSLY

006892

MASTERTANK

SLAVETANK

SLAVETANK

SLAVETANK

SLAVETANK

SOLENOIDACTUATOR

PILOTPORT

WIRING TO AUTOPULSECONTROL PANEL

100 FT. (36.6 m)MAXIMUM LENGTH

AUTOPULSECONTROLPANEL

OPTION 1:ELECTRIC SOLENOIDACTUATOR OPTION

006899


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D A T E :

______________________________________________________________________________

Q U O T E / J O B N U M B E R :

________________________________________________________________

C U S T O M E R :

________________________________________________________________________

V O L U M E C A L C U L A T I O N S :

A R E A 1

A R E A 2

A R E A 3

A R E A 4

A R

E A 5

A r e a N a m e :

L e n g t h ( f t ) :

W i d t h ( f t ) :

H e i g h t ( f t ) :

A r e a ( s q f t ) :

V o l u m e ( c u f t ) :

__________________________________________________________ G

r o s s V o l u m e ( c u f t ) :

V o l u m e R e d u c t i o n s :

S t r u c t u r a l R e d u c t i o n s ( c u f t ) :

N e t V o l u m e :

( V o l u m e S t r u c t u r a l R e d u c t i o n s )

R O O M M I N I M U M A M B I E N T T E M P . :

D E S I G N C O N C E N T R A T I O N :

F L O O D I N G F A C T O R :

( F r o m T a b l e )

I N I T I A L N O V E C 1 2 3 0 Q U A N T I T Y C A L C

. :

N O V E C 1 2 3 0 Q u a n t i t y ( l b s ) :

( T o t a l R e d u c e d V o l u m e x F l o o d i n g F a c t o r ) o r ( F o r m u l a f r o m D e s i g n M a n u a l )

A L T I T U D E C O R R E C T I O N :

H e i g h t A b o v e o r B e l o w S e a L e v e l :

F a c t o r :

( F r o m D e s i g n M a n u a l T a b l e )

A C T U A L N O V E C 1 2 3 0 Q U A N T I T Y ( l b s ) :

( I n i t i a l N O V E C 1 2 3 0 Q u a n t i t y x A l t i t u d e C o r r e c t i o n F a c t o r )

T O T A L N O V E C 1 2 3 0 Q T Y . ( l b s ) :

( S u m o f a l l A c t u a l N O V E C 1 2 3 0 q u a n t i t i e s )

T O T A L N O V E C 1 2 3 0 Q T Y . ( l b s ) :

( F r o m P a g e 1 )

S E C T I O N V

U L E X - 4

5 1 0

4 - 1 - 0 5

R E V . 1

P a g e 5 - 1 1

S A P P H I R E S Y S T E M D E S I G N C A L C U L A T I O N W O R K S H E E T


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D A T E :

______________________________________________________________________________

Q U O T E / J O B N U M B E R :

________________________________________________________________

C U S T O M E R :

________________________________________________________________________

A R E A 1

A R E A 2

A R E A 3

A R E A 4

A R E A 5

A r e a N a m e :

A C T U A L N O V E C 1 2 3 0 A G E N T P E R A R E A :

[ ( A c t u a l N O V E C 1 2 3 0 Q t y . T o t a l N O V E C 1 2 3 0 Q t y . ) x N O V E C 1 2 3 0 A g e n t S u p p l i e d ]

A C T U A L N O V E C 1 2 3 0 F L O O D I N G F A C T O R :

[ ( A c t u a l N O V E C 1 2 3 0 A g e n t p e r A r e a A l t . C o r r e c t i o n F a c t o r ) T o t a l R e d u c e d V o l u m e ]

C O N C E N T R A T I O N R A N G E C H E C K :

( D e s i g n C o n c . M

u s t b e B e t w e e n 4 . 2

%

1 0 % F o r O c c u p i e d S p a c e s )

R o o m M a x . A

m b i e n t T e m p . :

D e s i g n C o n c e n t r a t i o n a t M a x . T e m p . :

( L o c a t e A c t u a l N O V E C 1 2 3 0 C o n c . a t M a x . T e m p . o

n T a b l e , o r U s e C a l c . i n D

e s i g n M a n u a l )

D I S C H A R G E T I M E :

N o r m a l A m b i e n t T e m p e r a t u r e :

D e s i g n C o n c e n t r a t i o n a t A m b i e n t T e m p . :

( L o c a t e A c t u a l N O V E C 1 2 3 0 C o n c . a t A m b i e n t T e m p . o

n T a b l e , o r U s e C a l c . i n D e s i g n M a n u a l )

N o z z l e Q

u a n t i t y :

[ l e n g t h 3 2 ( R o u n d e d t o N e x t H i g h e s t W h o l e N u m b e r ) x w i d t h 3 2 ( R o u n d e d t o N e x t H i g h e s t W h o l e N u m b e r ) ]

E s t i m a t e d N o z z l e P i p e S i z e :

P i p e S i z e :

( R e f e r t o P i p e S i z i n g C

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