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SECTION 7 AC POWER MODULES

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AC Power Module, 208V/60HZ, U.S. AC Power Module, 200V/50 Hz AC Power Module, 200V/60 Hz 1 2 3 AC Power Module, 400V/50 Hz 4 A-Box Assembly, US Plug Connections A-Box Assembly, US Cable Connections 5 6 SECTION 7 AC POWER MODULES Main Home Page Home Table of Contents
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Page 1: SECTION 7 AC POWER MODULES

AC Power Module, 208V/60HZ, U.S.

AC Power Module, 200V/50 Hz

AC Power Module, 200V/60 Hz

1

2

3

AC Power Module, 400V/50 Hz4

A-Box Assembly, USPlug Connections

A-Box Assembly, USCable Connections

5

6

SECTION 7AC POWER MODULES

Main Home Page Home Table of Contents

Page 2: SECTION 7 AC POWER MODULES

35 PL

84

85

49

48

47

532 PL

42

41

46

2 PL

2 PL

2 PL

8 PL

91

97

90

87

3 PL

3 PL

3 PL

88

45

44

46

98 10

134

165

158

19

20

21

150

178

165

4 PL

4 PL

7 PL

7 PL

7 PL

2 PL

2 PL

177

164

130

123

16 PL

16 PL

16 PL

16 PL

16 PL 4 PL

4 PL

4 PL

5 PL

163

175

1272 PL

1634 PL

77

78

1442 PL

1804 PL

1774 PL

164

130

1234 PL

4 PL

4 PL

1238 PL

1308 PL

164

177

1808 PL

8 PL

8 PL

1564 PL

1272 PL

1634 PL

77

78

1442 PL

1564 PL

28

120

125

180

177

164

131

4 PL

4 PL

4 PL

4 PL

4 PL

4 PL

232 6 PL

233

234

220

216

6 PL

2 PL

27

124 6 PL

163 6 PL

175 6 PL

186 6 PL

2 PL

130

11

157 4 PL

164 4 PL

4 PL

3

125

32

28 PL

126

4 PL

33

34

35

36

372 PL

3 PL

5 PL129

72

5 PL

NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.

Refer to second page followingfor Rear View of AC Power Module Assembly.

2

80

81

FRONT VIEWAC POWER MODULE ASSEMBLY

3SEC12 0 65

See Detail A

18

177

73

141

19

2 PL

2 PL

See Detail B

4 PL135

16

4 PL165

178 4 PL

40

43

180

52

51

50

9 PL 53

7100-3129-06

86

4 PL

4 PL

69

68

224

101 18

Page 3: SECTION 7 AC POWER MODULES

2 PL

23 PL4 PL23 PL

92139168162171113

2 PL2 PL

2 PL

55134165178

4 PL23 PL23 PL

136153181159166170

67

93

95

13 158 165 133

219

89

160 166

3 PL

3 PL

5

152 160 166

3 PL 3 PL

3 PL

4 PL 4 PL

4 PL

6

30

RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY

6 PL

6 PL

6 PL

7

158

135

165

!

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

POWER REQUIREMENTS

V:208A:86

PH:360:Hz

SeeDetail D

SeeDetail C

24

167

173

189

4 PL

4 PL

4 PL

82

3 PL

3 PL

3 PL183

148

1656 PL

6 PL

2 PL8

158

165

6 PL151

56

221

31

7100-3129-06

137

3 PL

Page 4: SECTION 7 AC POWER MODULES

7100-3129-06

148

126

4

5917 PL

14034 PL

16334 PL

17628 PL

583 PL

1466 PL

1776 PL

1646 PL145 6 PL

164 6 PL

177 6 PL

209

210

3 PL

3 PL

3 PL

6 PL

4 PL

1584 PL

1654 PL

66

79

193

114

191

194

9

REAR VIEWAC POWER MODULE ASSEMBLY

AG Associates

208

191

114

607 PL

11565 PL

Page 5: SECTION 7 AC POWER MODULES

3

SEC12

06

522

74

23

12

70

99122

100

26

71

130

4 PL

4 PL

2 PL

157

164

4 PL 180

4 PL

4 PL

142

4 PL

164

157

3 PL

3 PL

3 PL

188

173

143

4 PL

4 PL

2 PL

147

177

2 PL

Detail A

Detail C

6 PL 191

3 PL 107

3 PL 111

15

44 PL 192

Detail B

4 PL 138

3 PL

6 PL

110

6 PL173

6 PL167

6 PL188

6 PL143

191

3 PL116

4 PL 173

Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.

216

218

217

127163156186

148 165 158

220 215

10 PL

4 PL4 PL

2 PL

2 PL

2 PL

4 PL

175

4 PL

8 PL

Detail D

(Inside shell)

3 PL

167

7100-3129-06

3 PL 191

3 PL 112

4 PL 167

Page 6: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3671-01 Chassis, Power Module, 8108, 208 V, 60 Hz 7310-3671-01 AG Associates3 7310-2836-04 Circuit Breaker Panel, Power Module, 208 V 7310-2836-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-04 Support, Mounting Plate, Main Circuit Breaker 7310-0570-04 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-240 V Pri, 24 V Sec, 500VA 7310-3663-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0032-01 Meter, Hour, 115V, 60 Hz, Non-Reset 710-0001 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8 Airpax Corporation35 5102-0032-01 Circuit Breaker, 5A, 1-Pole, 240V 209-1-1-65-4-8 Airpax Corporation

Page 7: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer36 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-65-4-8 Airpax Corporation37 5102-0034-01 Circuit Breaker, 15A, 1-Pole, 240V 209-1-1-66F-4-8 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division55 7310-2852-01 Power Distribution Block, Modified, White 7310-2852-01 AG Associates56 7310-5020-01 Ground Block, Copper, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMA L6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates

Page 8: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, β€œ2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, β€œTB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, β€œTB4” 7500-0054-46 AG Associates89 7500-0054-53 Label, Self-Adhesive, β€œNB1” 7500-0054-53 AG Associates90 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, β€œNB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates95 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates97 2410-0046-01 Label, Self-Adhesive, β€œK9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, β€œK1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, β€œTR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, β€œPCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-03 Lug, 3/8 Stranded, 2/0-1/0 AWG 90 Degrees 54110UB T & B114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2115-0165-01 Lug, 1/4 Stranded, 2/0-1/0 AWG, Straight 54157 T & B

Page 9: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, 1/4 Hex, Female, 6-32 x 1.38 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-04 Screw, SST, Socket Buttonhead, 4-40 x .25 – – – – – – – – – –141 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –142 2806-0412-22 Screw, SST, Socket Head, 6-32 x 1.38 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST Socket Buttonhead, 8-32 x .62 – – – – – – – – – –152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –

Page 10: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2” T50FRC Panduit194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products

Page 11: SECTION 7 AC POWER MODULES

P/N: 7100-3129-06 Rev: R Description: AC Power Module, 208V/60Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modified, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.218 7310-2965-01 Bracket, Hiport Test Receptacle 7310-2965-01 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally232 2105-2003-01 Contact, Crimp 24-20 AWG 66099-3 Amp, Inc.233 2104-8001-02 Connector, CPC, 14-Pin, Receptacle 206043-3 Amp, Inc.234 2104-8001-01 Connector, CPC ,14-Pin, Plug 206044-1 Amp, Inc.

Notes: The schematic for this AC Power Module is AG P/N 8520-0741-01.

Page 12: SECTION 7 AC POWER MODULES

35 PL

84

85

49

48

47

532 PL

42

41

46

2 PL

2 PL

2 PL

8 PL

52

51

50

9 PL

9197

90

87

3 PL

3 PL

3 PL

88

45

44

46

98 10

134

165

158

18

19

20

21

150

178

165

4 PL

4 PL

7 PL

7 PL

7 PL

2 PL

2 PL

177

164

130

123

16 PL

16 PL

16 PL

16 PL

16 PL 4 PL

4 PL

4 PL

5 PL

163

175

1272 PL

1634 PL

77

78

1442 PL1804 PL

1774 PL

164

130

1234 PL

4 PL

4 PL

1238 PL

1308 PL

164

177

1808 PL

8 PL

8 PL

1564 PL

127 2 PL

163 4 PL

77

78

144 2 PL

156 4 PL

28

120

125

180

177

164

131

4 PL

4 PL

4 PL

4 PL

4 PL

4 PL

61

62

115

116

2 PL

2 PL

61

27

62 2 PL

115 4 PL

116 4 PL

124 6 PL

163 6 PL

175 6 PL

186 6 PL

2 PL

2 PL

130

11

157 4 PL

164 4 PL

4 PL

3

125

32

26 PL

126

4 PL

33

3435

37

36

5 PL129

72

5 PL

NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.

Refer to second page followingfor Rear View of AC Power Module Assembly.

2

80

81

86

FRONT VIEWAC POWER MODULE ASSEMBLY

3SEC12 0 65

See Detail A

18

178

73

141

19

2 PL

2 PL

See Detail B

4 PL134

16

4 PL165

178 4 PL

53

4 PL

4 PL

69

68

224

101

40

43

180

7100-3135-04

Page 13: SECTION 7 AC POWER MODULES

2 PL

23 PL4 PL23 PL

92139168162171

2 PL

117 113

4 PL23 PL23 PL

136153181159166170

67

93

95

13 158 165 133

219

160 166

3 PL

3 PL

3 PL

5

152 160 166

3 PL 3 PL

3 PL

4 PL 4 PL

4 PL

6

30

RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY

6 PL

6 PL

6 PL

7

158

135

165

!

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

POWER REQUIREMENTS

V:208A:86

PH:360:Hz

SeeDetail D

SeeDetail C

24

189

167

173

4 PL

16 PL

4 PL

4 PL

82

83

223

222

3 PL

3 PL

3 PL183

148

165

6 PL

6 PL

6 PL

2 PL 8

151

158

165

56

221

31

137

25

189

167

173

4 PL

4 PL

4 PL

7100-3135-04

Page 14: SECTION 7 AC POWER MODULES

7100-3135-04

148

126

4

5914 PL

14028 PL

16328 PL

17628 PL

586 PL

14612 PL

17712 PL

16412 PL145 6 PL

164 6 PL

177 6 PL

209

210

3 PL

3 PL

3 PL

6 PL

4 PL

1584 PL

1654 PL

66

79

193

114

191

194

9

REAR VIEWAC POWER MODULE ASSEMBLY

AG Associates

208

191

114

607 PL

11565 PL

Page 15: SECTION 7 AC POWER MODULES

3

SEC12

06

522

74

23

12

70

99122

100

26

71

130

4 PL

4 PL

2 PL

157

164

4 PL 180

4 PL

4 PL

142

4 PL

164

157

3 PL

3 PL

3 PL

188

173

143

4 PL

4 PL

2 PL

147

177

2 PL

Detail A

Detail C

6 PL 191

3 PL 107

3 PL 111

15

44 PL 192

Detail B

4 PL 138

3 PL

6 PL

110

6 PL173

6 PL167

6 PL188

6 PL143

191

3 PL112

4 PL 173

Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.

216

218

217

127163156186

148 165 158

220 215

12 PL

4 PL4 PL

2 PL

2 PL

2 PL

4 PL

175

4 PL

8 PL

Detail D

(Inside shell)

3 PL

167

7100-3135-04

3 PL 191

3 PL 112

4 PL 167

Page 16: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3012-03 Chassis, Power Module 7310-3012-03 AG Associates3 7310-2864-04 CB Panel, Power Module, Warm Gray 7310-2864-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-04 Support, Mounting Plate, Main Circuit Breaker 7310-0570-04 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-02 Contactor, 3-Pole, 120 A LC1F115B5 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V Pri, 24 VSec, 500VA 7100-3661-01 AG Associates25 7310-3660-01 Transformer, 200/230V Pri, 115V Sec 1500VA 7100-3660-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0035-01 Meter, Hour, 115V 60 Hz 710-0009 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8-35 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8-2 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation35 5102-0055-01 Circuit Breaker, 7.5A, 2-Pole, 240V 209-2-1-66F-4-8-7.5 Airpax Corporation

Page 17: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer36 5102-0019-01 CB, 12.5A, 1-Pole, 250V, Motor Delay 209-1-1-66F-4-8-12.5 Airpax Corporation37 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-62F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division56 7310-5020-01 Ground Block, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMAL6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2101-0502 Housing, Nylon, Cap, 2-Position 1-480699-0 Amp, Inc.62 2101-0302 Housing, Nylon, Plug, 2-Position 1-480698-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates

Page 18: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, β€œ2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0005-01 Label, Self-Adhesive, β€œT2, 115V, 1500VA” 2412-0005-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, β€œTB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, β€œTB4” 7500-0054-46 AG Associates90 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, β€œNB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates95 7310-1975-07 Label, PWR REQ, 200V 50 Hz 7310-1975-07 AG Associates97 2410-0046-01 Label, Self-Adhesive, β€œK9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, β€œK1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, β€œTR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, β€œPCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-03 Lug, 3/8 Stranded, 2/0-1/0 AWG, 90 Degrees 54110UB T & B114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG, Straight 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.

Page 19: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer116 2101-0640 Contact, Socket, Gold-Plated, 20-14 AWG 350550-7 Amp, Inc.117 2115-0001 Terminal, Ring, 12-10AWG, Insulated RC10-10 Ansley120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, Hex, Female, 6-32 x 1.38 AL 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –141 2806-0514-20 Screw, SST, Socket Buttonhead, 8-32 x 1.25 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST, Socket Buttonhead, 8-32 x .62 – – – – – – – – – –

Page 20: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B

Page 21: SECTION 7 AC POWER MODULES

P/N: 7100-3135-04 Rev: H Description: AC Power Module, 200V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer193 3105-0122-03 Spiral Wrap, Flame Retardent, 2 Inches SW50FR80 T & B194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modular, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc. 216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Strap 207445-01 Amp, Inc.218 7310-2965-01 Bracket, Hipot Test Receptacle 7310-2965-01 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates222 7100-3765-01 Harn, Leak Detector 7100-3765-01 AG Associates223 6011-0116-01 Stick Down Clips SS-1 Gemini Japan Co., Inc.224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally

Notes: The schematic for this AC Power Module is AG P/N 8520-0739-01.

Page 22: SECTION 7 AC POWER MODULES

35 PL

84

85

49

48

47

532 PL

42

41

46

2 PL

2 PL

2 PL

8 PL

52

51

50

9 PL

9197

90

87

3 PL

3 PL

3 PL

88

45

44

46

98 10

134

165

158

18

19

20

21

150

178

165

4 PL

4 PL

7 PL

7 PL

7 PL

2 PL

2 PL

177

164

130

123

16 PL

16 PL

16 PL

16 PL

16 PL 4 PL

4 PL

4 PL

5 PL

163

175

1272 PL

1634 PL

77

78

1442 PL1804 PL

1774 PL

164

130

4 PL

4 PL

4 PL

1238 PL

1308 PL

164

177

1808 PL

8 PL

8 PL

1564 PL

127 2 PL

163 4 PL

77

78

144 2 PL

156 4 PL

28

120

125

180

177

164

131

4 PL

4 PL

4 PL

4 PL

4 PL

4 PL

61

62

115 2 PL

2 PL

61

27

62 2 PL

115 4 PL

116 4 PL

124 6 PL

163 6 PL

175 6 PL

186 6 PL

2 PL

2 PL

130

11

157 4 PL

164 4 PL

4 PL

5 PL129

72

5 PL

NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.

Refer to second page followingfor Rear View of AC Power Module Assembly.

2

80

81

86

FRONT VIEWAC POWER MODULE ASSEMBLY

3SEC12 0 65

See Detail A

18

178

73

141

19

2 PL

2 PL

See Detail B

4 PL134

16

4 PL165

178 4 PL

53

4 PL

4 PL

69

68

224

101

40

43

180

7100-3136-043

125

32

28 PL

126

4 PL

33

3435

35

36

36

37

123

116

Page 23: SECTION 7 AC POWER MODULES

2 PL

24 PL4 PL24 PL

92139168162171

2 PL

117 113

4 PL24 PL24 PL

136153181159166170

67

93

95

13 158 165 133

219

160 166

3 PL

3 PL

5

152 160 166

3 PL 3 PL

3 PL

4 PL 4 PL

4 PL

6

30

RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY

6 PL

6 PL

6 PL

7

158

135

165

!

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

POWER REQUIREMENTS

V:208A:86

PH:360:Hz

SeeDetail D

SeeDetail C

24

189

167

173

4 PL

16 PL

4 PL

4 PL

25

189

167

173

4 PL

4 PL

4 PL 82

89

83

223

222

3 PL

3 PL

3 PL183

148

165

6 PL

6 PL

6 PL

2 PL 8

151

158

165

56

221

31

25

189

167

173

4 PL

4 PL

4 PL

7100-3136-04

137

3 PL

Page 24: SECTION 7 AC POWER MODULES

7100-3136-04

148

126

4

5914 PL

14028 PL

16328 PL

17628 PL

586 PL

14612 PL

17712 PL

16412 PL145 6 PL

164 6 PL

177 6 PL

209

210

3 PL

3 PL

3 PL

6 PL

4 PL

1584 PL

1654 PL

66

79

193

114

191

194

9

REAR VIEWAC POWER MODULE ASSEMBLY

AG Associates

208

191

114

607 PL

11565 PL

Page 25: SECTION 7 AC POWER MODULES

3

SEC12

06

522

74

23

12

70

99122

100

26

71

130

4 PL

4 PL

2 PL

157

164

4 PL 180

4 PL

4 PL

142

4 PL

164

157

3 PL

3 PL

3 PL

188

173

143

4 PL

4 PL

2 PL

147

177

2 PL

Detail A

Detail C

6 PL 191

3 PL 107

3 PL 111

15

44 PL 192

Detail B

4 PL 138

3 PL

6 PL

110

6 PL173

6 PL167

6 PL188

6 PL143

191

3 PL112

4 PL 173

Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.

216

218

217

127163156186

148 165 158

220 215

12 PL

4 PL4 PL

2 PL

2 PL

2 PL

4 PL

175

4 PL

8 PL

Detail D

(Inside shell)

3 PL

167

7100-3136-04

3 PL 191

3 PL 112

4 PL 167

Page 26: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200 /60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3012-03 Chassis, Power Module 7310-3012-03 AG Associates3 7310-2927-04 CB Panel, Power Module, Warm Gray 7310-2927-04 AG Associates4 7310-2865-04 Front Panel, Power Module, UL 7310-2865-04 AG Associates5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-02 Support, Mounting Plate, Main Circuit Breaker 7310-0570-02 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D16 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V Pri, 24 VSec, 500VA 7100-3661-01 AG Associates25 7310-3660-01 Transformer, 200/230V Pri, 115V Sec 1500VA 7100-3660-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0032-01 Meter, Hour, 115V 60 Hz 710-0001 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-3-1-66F-4-8-35 Airpax Corporation33 5102-0018-01 Circuit Breaker, 2A, 2-Pole, Motor Delay 209-2-1-66F-4-8-2 Airpax Corporation34 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation

Page 27: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer35 5102-0055-01 Circuit Breaker, 7.5A, 2-Pole, 240V 209-2-1-66F-4-8-7.5 Airpax Corporation36 5102-0019-01 CB, 12.5A, 1-Pole, 250V, Motor Delay 209-1-1-66F-4-8-12.5 Airpax Corporation37 5102-0033-01 Circuit Breaker, 10A, 2-Pole, 240V 209-2-1-62F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division56 7310-5020-01 Ground Block, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMAL6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2101-0502 Housing, Nylon, Cap, 2-Position 1-480699-0 Amp, Inc.62 2101-0302 Housing, Nylon, Plug, 2-Position 1-480698-0 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B67 1406-0082-01 Plug, Nylon, Black, 3/4” Diameter 62MP0750 Micro Plastics68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-01 Shield Assembly, Contactor, Power Module 7100-3067-01 AG Associates

Page 28: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates81 7500-0054-07 Label, Self-Adhesive, β€œ2 CON” 7500-0054-07 AG Associates82 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0005-01 Label, Self-Adhesive, β€œT2, 115V, 1500VA” 2412-0005-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, β€œTB5” 7500-0054-24 AG Associates88 7500-0054-46 Label, Self-Adhesive, β€œTB4” 7500-0054-46 AG Associates89 2412-0003-01 Label, β€œT3, 115V, 1500VA” 2412-0003-01 AG Associates90 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, β€œNB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates95 7310-1975-08 Label, PWR REQ, 200V 60 Hz 7310-1975-08 AG Associates97 2410-0046-01 Label, Self-Adhesive, β€œK9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, β€œK1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, β€œTR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, β€œPCB1” 2410-0038-01 AG Associates101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0166-01 Lug, 1/4 Stranded, N 2/0-1/0 AWG 55136 T & B113 2115-0165-01 Lug, 1/4 Stranded, 2/0-1/0 AWG, Straight 54157 T & B

Page 29: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer114 2115-0165-02 Lug, 5/16 Stranded, 2/0-1/0 AWG, Straight 54158 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2101-0640 Contact, Socket, Gold-Plated, 20-14AWG 350550-7 Amp, Inc.117 2115-0001 Terminal, Ring, 12-10AWG, Insulated RC10-10 Ansley120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF122 2507-9510-01 Standoff, Hex, Female, 6-32 x 1.38 AL 6951-0632-1 Lyntron123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0414-06 Screw, SST, Socket Head, 8-32 x .38 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –141 2806-0514-20 Screw, SST, Socket Buttonhead, 8-32 x 1.25 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –

Page 30: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –151 2806-0514-10 Screw, SST, Socket Buttonhead, 8-32 x .62 – – – – – – – – – –152 2806-0517-10 Screw, SST, Socket Buttonhead, 10-32 x .62 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –

Page 31: SECTION 7 AC POWER MODULES

P/N: 7100-3136-04 Rev: G Description: AC Power Module, 200V/60 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2 Inches SW50FR80 T & B194 6004-1028-03 Wire, 600V, 1/0, Green/Yellow 1284-1/0-1045/30-54 Storm Products208 6004-1028-01 Wire, 1/0, 105 C. 600V, Black 1284-1/0-1045/30-0 Storm Products209 7310-3150-01 Wiring Duct, Modular, Power Module 7310-3150-01 AG Associates210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.216 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle w/ Plastic Strap 207445-01 Amp, Inc.218 7310-2965-02 Bracket, Hipot Test Receptacle 7310-2965-02 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates220 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.221 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates222 7100-3765-01 Harn, Leak Detector 7100-3765-01 AG Associates223 6011-0116-01 Stick Down Clips SS-1 Gemini Japan Co., Inc.224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally

Notes: The schematic for this AC Power Module is AG P/N 8520-0512-01.

Page 32: SECTION 7 AC POWER MODULES

4

125

32

26 PL

126

4 PL

33

37

36

35

34 3537

35

24 PL

84

85

49

48

47

532 PL

42

41

46

2 PL

2 PL

2 PL

8 PL

91

97

90

87

2 PL

2 PL

94

45

44

46

98 10

134

165

158

19

20

21

150

178

165

4 PL

4 PL

7 PL

7 PL

7 PL

2 PL

2 PL

177

164

130

123

16 PL

16 PL

16 PL

16 PL

4 PL

4 PL

4 PL

5 PL

163

175

1272 PL

163

4 PL

77

78

1442 PL

1804 PL

1774 PL

164

130

1234 PL

4 PL

4 PL

1238 PL

1308 PL

164

177

1808 PL

8 PL

8 PL

1564 PL

1272 PL

1634 PL

77

78

1442 PL

1564 PL

28

120

125

180

177

164

131

4 PL

4 PL

4 PL

4 PL

4 PL

4 PL

121 6 PL

62

61

116

63

6 PL

2 PL

27

124 6 PL

163 6 PL

175 6 PL

186 6 PL

2 PL

130

11

157 4 PL

164 4 PL

4 PL

5 PL129

72

5 PL

NOTES: Refer to following pagefor Right Side View of AC Power Module Assembly.

Refer to second page followingfor Rear View of AC Power Module Assembly.

2

80

76

FRONT VIEWAC POWER MODULE ASSEMBLY

3SEC12 0 65

See Detail A

18

177

73

142

19

2 PL

2 PL

See Detail B

4 PL

16

4 PL165

178 4 PL

40

50

51

52

9 PL 53

7100-5989-03

86

2 PL

2 PL

69

68

224

101

2 PL

2 PL 224

101

18

134

2 PL

16 PL

43

9 PL

51

52

53

50

180

Page 33: SECTION 7 AC POWER MODULES

4 PL

4 PL

4 PL

25

189

167

173

83

24

167

173

189

4 PL

4 PL

4 PL

158

165

133

4 PL

4 PL

4 PL

158

165

133

4 PL

4 PL

4 PL

82

6 PL

2 PL

23 PL4 PL23 PL

92139168162171

111

2 PL2 PL

2 PL

54134165178

4 PL23 PL23 PL

136153181159166170

9693 13 158 165 133

219

89

160 166

3 PL

3 PL

5

152 160 166

3 PL 3 PL

3 PL

4 PL 4 PL

4 PL

6

30

RIGHT SIDE VIEW AC POWER MODULE ASSEMBLY

6 PL

6 PL

6 PL

7

158

135

165

!

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

POWER REQUIREMENTS

V:208A:86

PH:360:Hz

SeeDetail D

SeeDetail C

3 PL

3 PL

3 PL183

148

1656 PL

6 PL

2 PL8

148

158

6 PL165

56

81

31

7100-5989-03

137

3 PL

95

Page 34: SECTION 7 AC POWER MODULES

7100-5989-03

148

126

3

5912 PL

14024 PL

16324 PL

17624 PL

22512 PL

588 PL

14616 PL

17716 PL

16416 PL

2268 PL

145 6 PL

164 6 PL

177 6 PL

209

210

3 PL

3 PL

3 PL

6 PL

4 PL

1584 PL

1654 PL

66

79

193

114

191

194

9

REAR VIEWAC POWER MODULE ASSEMBLY

AG Associates

208

191

114

607 PL

11565 PL

Page 35: SECTION 7 AC POWER MODULES

3

SEC12

06

522

74

23

12

70

99122

100

26

71

130

4 PL

4 PL

2 PL

157

164

4 PL 180

4 PL

4 PL

142

4 PL

164

157

3 PL

3 PL

3 PL

188

173

143

4 PL

4 PL

2 PL

147

177

2 PL

Detail A

Detail C

3 PL 191

3 PL 107

3 PL 111

15

36 PL 192

Detail B

4 PL 138

3 PL

3 PL

110

6 PL173

6 PL167

6 PL188

6 PL143

191

3 PL112

4 PL 173

Note: Hardware for connecting wires in Details B and C have been specially selected to compensate for varying current demands. For safety purposes, do not use substitute parts.

63

218

217

127163156186

148 165 158

121 215

13 PL

4 PL4 PL

2 PL

2 PL

2 PL

4 PL

175

4 PL

8 PL

Detail D

(Inside shell)

3 PL

167

7100-5989-03

3 PL 191

3 PL 112

4 PL 167

Page 36: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3663-01 Chassis, Power Module, 380-415 V, 50 Hz 7310-3663-01 AG Associates3 7310-3655-06 Front Panel, Power Module, Warm Grey 7310-3655-06 AG Associates4 7310-2928-01 Panel, Circuit Breaker, Power Module, 7310-2928-01 AG Associates

Warm Grey5 7310-0569-02 Mounting Plate, Main Circuit Breaker 7310-0569-02 AG Associates6 7310-0570-02 Support, Bracket, Main Circuit Breaker 7310-0570-02 AG Associates7 7310-0571-04 Base Plate 7310-0571-04 AG Associates8 7310-0572-02 Support, Base Plate 7310-0572-02 AG Associates9 7310-2825-01 Cover, Top, Power Module, UL 7310-2825-01 AG Associates10 7310-0574-02 Bracket, Relay 7310-0574-02 AG Associates11 7310-0573-02 Mount, Counter 7310-0573-02 AG Associates12 7310-1649-01 Bracket, Electric Timer 7310-1649-01 AG Associates13 7310-2549-01 Conduit, Power Feedthru 7310-2549-01 AG Associates15 4501-0006-02 Contactor, 3-Pole, 120 A LC1F115B5W/ Square D

LX1FF02416 2105-4009-01 Contactor, Small LC1D2510B7 Telemechanique18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 4502-0008-01 Relay, 4PDT, 24 VAC, Coil RH4B-U-AC24V IDEC21 2112-0002-01 Socket, Relay SH4B-05 IDEC22 4502-9070-01 Relay, Time Delay RTE-P11-AC120 IDEC23 2112-9020-01 Socket, Time Delay Relay SR2P-06 IDEC24 7310-3661-01 Transformer, 200-230 V, 24 V, 500VA 7310-3661-01 AG Associates26 4502-0110 Power Module, Single Channel I/O, 120 VAC OAC-5 Opto-2227 2908-0035-01 Meter, Hour, 120V, 50 Hz 710-0009 Engler28 2201-0020 Counter, 7-Figure, 115 V, 1.8W V2-4817 Reddington30 5102-0024-01 Rotary Handle, Main Circuit Breaker E2RH1 I-T-E31 5102-0025-01 Circuit Breaker, 125A, Type ED4 ED43B125 I-T-E32 5102-0023-01 Circuit Breaker, 35A, 3-Pole, 600V 209-1-1-66F-4-8 Airpax Corporation33 5102-0017-01 Circuit Breaker, 2A, 1-Pole 209-1-1-66F-4-8-2 Airpax Corporation

Page 37: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer34 5102-0034-01 Circuit Breaker, 15A, 1-Pole, 240 V 209-1-1-66F-4-8-15 Airpax Corporation35 5102-0021-01 Circuit Breaker, 5A, 1-Pole, 240V, Motor Delay 209-1-1-65-4-8-5 Airpax Corporation36 5102-0019-01 Circuit Breaker, 12.5A, 1-Pole, 250V, 209-2-1-65-4-8-12.5 Airpax Corporation

Motor Delay37 5102-0021-02 Circuit Breaker, 10A, 1-Pole, Motor Delay 209-1-1-66F-4-8-10 Airpax Corporation40 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW41 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW42 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates43 6011-0080 Terminal Block, 20A, 14 AWG, 13-Position 13-141 TRW44 6011-0090 Marker Strip, Type 141, No-On-Bottom MS-13-141 TRW45 7500-0136-01 Shield, Terminal Strip, 13-Position 7500-0136-01 AG Associates46 6011-0292-01 Jumper, Terminal Block, 2-Position, 20A 141J Cinch Connector Division47 6011-0014-01 Terminal Strip, 5-Position 004-00130-6 TRW48 6011-0096-01 Marker Strip, 5-Position 007-00044-3 TRW49 7310-1130-01 Shield, Terminal 7310-1130-01 AG Associates50 6011-0402-01 Terminal Block, Type 142, 10-Position 10-142 TRW51 6011-0319-01 Marker Strip, Type 142, 10-Position MS-10-142 TRW52 7310-1968-01 Shield, Terminal Block, 10-Position 7310-1968-01 AG Associates53 6011-0292-02 Jumper, Terminal Block, 2-Position, 30A 95B Cinch Connector Division54 7310-5032-01 Power Distributor Block, .81W, Blue 7310-5032-01 AG Associates56 7310-5020-01 Ground Block, Copper, 4-In / 28-Out 7310-5020-01 AG Associates58 2109-0088-01 Receptacle, Female, 3-Wire, NEMA L6-15 70615-ER Bryant59 2109-0084-01 Receptacle, Female, 3-Wire, NEMA ML2 7596-ER Bryant60 2101-0512 Housing, Nylon, Cap, 12-Position 1-480709-0 Amp, Inc.61 2104-8001-02 Connector, CPC, 14 Pin, Receptacle 206043-3 Amp, Inc.62 2104-8001-01 Connector, CPC, 14 Pin, Plug 206044-1 Amp, Inc.63 2103-1015-01 Connector, CPC, Strain Relief 206070 Amp, Inc.66 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B68 4802-0030 Diode Rectifier, 50 VRMS 1N4001 Motorola

Page 38: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer69 4726-0122 Resistor, 1.2K, 1W, 5%, Carbon Film – – – – – – – – – –70 2100-0122-01 PCA, 4-Position, I/O Module Mounting PB4 Opto-2271 7500-0745-01 Cover, 4-Position, Opto Board 7500-0745-01 AG Associates72 7100-3067-02 Shield Assembly, Contactor, Power Module 7100-3067-02 AG Associates73 7310-1970-01 Shield, Relay, DPDT 7310-1970-01 AG Associates74 7310-1964-01 Shield, Relay Socket, DPDT 7310-1964-01 AG Associates76 7500-0054-07 Label, Self-Adhesive, β€œ2 CON” 7500-0054-07 AG Associates77 5107-0020 Switch, SPDT, Interlock, 5A 17AC1-T Microswitch78 7300-0978-03 Bracket, Interlock 7300-0978-03 AG Associates79 7310-1783-04 Label, Printable 7310-1783-04 AG Associates80 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates81 2410-0047-01 Label, Self-Adhesive, β€œJ1HT” 2410-0047-01 AG Associates82 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates83 2412-0006-01 Label, Self-Adhesive, β€œT2, 110V, 1500VA” 2412-0006-01 AG Associates84 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates85 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates86 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates87 7500-0054-24 Label, Self-Adhesive, β€œTB5” 7500-0054-24 AG Associates89 7500-0054-53 Label, Self-Adhesive, β€œNB1” 7500-0054-53 AG Associates90 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates91 2410-0044-01 Label, Self-Adhesive, β€œNB3” 2410-0044-01 AG Associates92 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates93 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates94 2410-0048-01 Label, Self-Adhesive, β€œNB4” 2410-0048-01 AG Associates95 7310-1975-09 Label, Power Requirements, β€œ380-415V, 90A” 7310-1975-09 AG Associates96 7310-4595-01 Label, β€œCE, PE GROUND” 7310-4595-01 AG Associates97 2410-0046-01 Label, Self-Adhesive, β€œK9” 2410-0046-01 AG Associates98 2410-0036-01 Label, Self-Adhesive, β€œK1-6” 2410-0036-01 AG Associates99 7500-0054-05 Label, Self-Adhesive, β€œTR1” 7500-0054-05 AG Associates100 2410-0038-01 Label, Self-Adhesive, β€œPCB1” 2410-0038-01 AG Associates

Page 39: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer101 2115-0003 Terminal, Ring, 22-18AWG, Insulated RA18-6 Ansley107 2115-0042-01 Terminal, Ring, 22-18AWG, Insulated RA18-14 T&B110 2115-0129-01 Terminal, Ring, 8AWG, Insulated RD8-14 T & B111 2115-0167-01 Lug, 1/4, 90 Degree, 2/0-1/0 AWG 54157UB T & B112 2115-0156-01 Lug, Ring, 1/0 AWG x 1/4 55130 T & B114 2115-0145-03 Lugs 54153 T & B115 2101-0620 Contact, Pin, Gold-Plated, 20-14AWG 350547-7 Amp, Inc.116 2105-2003-01 Contact, Crimp, 18-16 AWG 66099-3 Amp, Inc.120 2507-0080 Spacer, Alum., 6-32 x 1/4OD x 2.125 1709-632-AP RAF121 2105-2002-01 Contact, Crimp, 18-16 AWG 66101-3 Amp, Inc.122 2507-0306-19 Standoff, Male Female, 6-32 x 1 3/8 4548-632-A-22 RAF 123 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 6951-0632-0 Lyntron124 2806-0208-08 Screw, SST, XREC 82, 4-40 x .50 – – – – – – – – – –125 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –126 2806-0214-04 Screw, SST, XREC 82, 8-32 x .25 – – – – – – – – – –127 2806-0408-06 Screw, SST, Socket Head, 4-40 x .38 – – – – – – – – – –129 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –130 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –131 2806-0412-08 Screw, SST, Socket Head, 6-32 x .50 – – – – – – – – – –133 2806-0114-04 Screw, SST, Phillips Head, 8-32 x .25 – – – – – – – – – –134 2806-0414-08 Screw, SST, Socket Head, 8-32 x .50 – – – – – – – – – –135 2806-0414-10 Screw, SST, Socket Head, 8-32 x .625 – – – – – – – – – –136 2806-0417-06 Screw, SST, Socket Head, 10-32 x .38 – – – – – – – – – –137 2806-0417-10 Screw, SST, Socket Head, 10-32 x .62 – – – – – – – – – –138 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –139 2806-0425-14 Screw, SST, Socket Head, 3/8-24 x .875 – – – – – – – – – –140 2806-0508-06 Screw, SST, Socket Buttonhead, 4-40 x .38 – – – – – – – – – –142 2806-0412-20 Screw, SST, Socket Head, 6-32 x 1.25 – – – – – – – – – –143 2806-0420-14 Screw, SST, Socket Head, 1/4-20 x .88 – – – – – – – – – –144 2806-0508-08 Screw, SST, Socket Buttonhead, 4-40 x .50 – – – – – – – – – –

Page 40: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer145 2806-0512-05 Screw, SST, Socket Buttonhead, 6-32 x .31 – – – – – – – – – –146 2806-0512-06 Screw, SST, Socket Buttonhead, 6-32 x .38 – – – – – – – – – –147 2806-0512-16 Screw, SST, Socket Buttonhead, 6-32 x 1.00 – – – – – – – – – –148 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –150 2806-0514-16 Screw, SST, Socket Buttonhead, 8-32 x 1.00 – – – – – – – – – –152 2806-0517-08 Screw, SST, Socket Buttonhead, 10-32 x .50 – – – – – – – – – –153 2806-0520-06 Screw, SST, Socket Buttonhead, 1/4-20 x .38 – – – – – – – – – –156 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –157 2816-1042 Washer, SST, Flat, #6, .44 OD – – – – – – – – – –158 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –159 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –160 2816-1062 Washer, SST, Flat, #10, .56 OD – – – – – – – – – –162 2816-1091 Washer, SST, Flat, 3/8, .73 OD – – – – – – – – – –163 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –164 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –165 2816-2050 Washer, SST, Splitlock, #8 – – – – – – – – – –166 2816-2062 Washer, SST, Splitlock, #10, .33 OD – – – – – – – – – –167 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –168 2816-2092 Washer, Steel, Splitlock, 3/8, .68 OD – – – – – – – – – –170 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –171 2816-4090 Washer, SST, External Tooth Lock, 3/8 – – – – – – – – – –173 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –175 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –176 2815-1032 Washer, Nylon, Black, Flat, #4, .38 OD – – – – – – – – – –177 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –178 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –180 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –181 2816-3070 Washer, SST, Internal Tooth, 1/4 – – – – – – – – – –183 6011-0200 Cable Mount, Saddle Type TC-5142 T & B186 2826-2080 Nut, SST, Hex, 4-40 UNC – – – – – – – – – –

Page 41: SECTION 7 AC POWER MODULES

P/N: 7100-5989-03 Rev: R Description: AC Power Module, 400V/50 Hz

Item # AG Part No. Component Description Manufacturer P/N Manufacturer188 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –189 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –191 3105-0090 Tubing, Heat Shrink, 3/4” Diameter HIX 3/4 ICO Rally192 3105-2012-04 Tubing, Heat Shrink, 3/4” Diameter, Clear CP-0750-C-25 T & B193 3105-0122-03 Spiral Wrap, Flame Retardent, 2” T50FRC Panduit194 6004-1019-04 Wire, THHN, 1/0 AWG, Green/Yellow – – – – – – – – – –208 6004-1019-01 Wire, THHN, 1/0 AWG, Black – – – – – – – – – –209 6011-0523-01 Wiring Duct, 3 x 2 E3X2LG6 Panduit210 6011-0524-01 Cover, Duct C3LG6 Panduit215 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.217 2104-8006-01 Cover, CPC Receptacle with Strap 207445-01 Amp, Inc.218 7310-2965-02 Bracket, Hiport Test Receptacle, UL 7310-2965-02 AG Associates219 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates224 3105-0020 Heat Shrink, 3/32 Diameter HIX 3/32 ICO Rally225 3105-0091 Heat Shrink, 1 Inch226 3105-0092 Heat Shrink, 1 1/2 Diameter

Notes: The schematic for this AC Power Module is AG P/N 8520-0749-01.

Page 42: SECTION 7 AC POWER MODULES

5 PL

5 PL

18 PL

18 PL

5 PL

96

151

51

2

4

126

8793

6

5

11

8

4342

12746

153

1543

87

93

795 PL

6 PL

6 PL

6 PL

103

88

944 PL

4 PL

4 PL

73

91

8180 6 PL

4 PL

4 PL

9

104

94

88 4 PL

See Detail B

6 PL

6 PL

6 PL

80

94

88

103 6 PL

2 PL

2 PL

17

79

93

84 2 PL6 PL

6 PL

6 PL

73

26

136

135

90

81

71 12 PL

4 PL4 PL

79

4 PL

2 PL

14 PL

90 12 PL

85 12 PL

1414

1312

74

1044

89

2 PL

2 PL

2 PL

18

19

76

91

82

4 PL

944 PL

884 PL

982 PL

16

3 PL

3 PL

20

150

148

149

49

50

48

21

8224 PL

9512 PL

7012 PL

223 PL

9112 PL

12 PL 75

2 PL

2 PL

23

24

8316 PL

1528 PL

1398 PL

252 PL

928 PL

8 PL 77 See Detail A

4 PL

4 PL

4 PL

87

93

102

15

30

31

32

7100-4098-03

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

29

157

27

27

28

DA

NG

ER

HIGH

V O L T A G E

156

45

Page 43: SECTION 7 AC POWER MODULES

View from Bottom

3 PL

3 PL

3 PL

34

77

92

83

3 PL

3 PL

3 PL

137

77

92

83

6 PL

4 PL

4 PL

4 PL

37

38

55

72

91

82

4 PL101

WARNING

ASSEMBLY WEIGHS OVER

30 LBS. USE PROPER

HANDLING PRECAUTIONS

WARNING

ASSEMBLY WEIGHS OVER

30 LBS. USE PROPER

HANDLING PRECAUTIONS

POWER REQUIREMENTS

141

7

128

126

142

143

144

33

33

7100-4098-03

Page 44: SECTION 7 AC POWER MODULES

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

ATTENTION

THIS CONNECTOR IS FOR

HIPOT TESTING ONLY

!

Detail A

4 PL

4 PL

4 PL

8 PL

4 PL

4 PL

2 PL

36

101

86134

40

41

92

37

38

72

91

82

55

4 PL

77 39

7100-4098-03

9

Detail B

6 PL

80 6 PL

88

4 PL88

6 PL

94

4 PL94

4 PL104

Page 45: SECTION 7 AC POWER MODULES

P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3476-01 Enclosure, Modified, A-Box 7310-3476-01 AG Associates3 7310-3477-02 Panel, Modified, A-Box 7310-3477-02 AG Associates4 7310-3482-01 Bracket, Circuit Breaker Mount 7310-3482-01 AG Associates5 4300-0023-01 Operating Mechanism, Circuit Breaker 1494V-M40 Allen Bradley6 4300-0024-01 Handle, Circuit Breaker 1494V-H11 Allen Bradley7 4300-0026-01 Kit, Hardware, Door Handle 1494V-L1 Allen Bradley8 5102-0053-01 Circuit Breaker, 3-Pole, 125 Amp FDB3125 Westinghouse9 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D10 7310-3484-01 Shield, Circuit Breaker 7310-3484-01 AG Associates11 4300-0025-01 Connecting Rod, Circuit Breaker 1494V-RA2 Allen Bradley12 5102-0018-01 Circuit Breaker, 2-Pole, 2 Amp, Motor Delay 209-2-1-66F-4-8-2 Airpax13 5102-0021-02 Circuit Breaker, 1-Pole, 10 Amp, Motor Delay 209-1-1-66F-4-8-10 Airpax14 5102-0037-01 Circuit Breaker, 2-Pole, 20 Amp, Motor Delay 209-2-1-66-4-8-20 Airpax15 5602-1015-01 Transformer, 200-240 Pri., 24 Sec., 500 VA 94062 Energy Transformation16 7310-3483-01 Block, Ground 7310-3483-01 AG Associates17 7310-2852-01 Power Dist. Block, Module, White 7310-2852-01 AG Associates18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW21 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW22 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates23 6011-7008-03 Terminal Block, 6-Position 6-142 TRW24 6011-0096-02 Marker Strip, 6-Position MS-6-142 TRW25 7310-3493-01 Shield, Contactor, A-Box 7310-3493-01 AG Associates26 7100-3176-01 Shield, Contactor, A-Box 7100-3176-01 AG Associates27 2451-0042 Light, Pilot, Mounting Base, 24 VAC Bulb ZB2-BV6-24VAC Telemechanique28 2451-0041-03 Light, Pilot, Lens, Red ZB2-BV04 Telemechanique29 2451-0041-01 Light, Pilot, Lens, Clear ZB2-BV07 Telemechanique30 5103-0020 Switch, 2-Pole, 125VAC, 10A, Black, Mom. AML 31FBA4AC Microswitch

Page 46: SECTION 7 AC POWER MODULES

P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer31 5103-0040 Lens, No-Legend, Type 51F, Green AML51-F50G Microswitch32 2451-0030 Lamp, Wedge-Base, 28V, .04A 85 GTE Sylvania33 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B34 2109-0061-01 Receptacle, NEMA, 20 Amp, 250 Volt 70620ER Bryant36 7310-2965-02 Bracket, Hipot Test Receptacle, UL 7310-2965-02 AG Associates37 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.38 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.39 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.40 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates41 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates42 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates43 7310-3610-02 Label, Self-Adhesive, β€œCB1” 7310-3610-02 AG Associates44 7500-0054-53 Label, Self-Adhesive, β€œNB1” 7500-0054-53 AG Associates45 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates46 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates48 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates49 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates50 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates51 7500-0054-66 Label, Self-Adhesive, β€œK1” 7500-0054-66 AG Associates55 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.70 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron71 2806-0408-05 Screw, SST, Socket Head, 4-40 x .32 – – – – – – – – – –72 2806-0512-08 Screw, SST, Button Head, 6-32 x .50 – – – – – – – – – –73 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –74 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –75 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –76 2806-0112-16 Screw, SST, Phillips Panhead, 6-32 x 1.00 – – – – – – – – – –77 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –79 2806-0417-08 Screw, SST, Socket Head, 10-32 x .50 – – – – – – – – – –

Page 47: SECTION 7 AC POWER MODULES

P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer80 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –81 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –82 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –83 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –84 2815-1060 Washer, Nylon, Flat, #10 – – – – – – – – – –85 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –86 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –87 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –88 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –89 2806-0420-08 Screw, SST, Socket Head, 1/4-20 x .50 – – – – – – – – – –90 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –91 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –92 2816-2052 Washer, SST, Splitlock, #8, .29 OD – – – – – – – – – –93 2816-2064 Washer, SST, Splitlock, #10, .34 OD – – – – – – – – – –94 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –95 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –96 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –98 2816-4072 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –101 2826-2120 Nut, SST, Hex, 6-32 UNC – – – – – – – – – –102 2826-2170 Nut, SST, Hex, 10-32 UNF – – – – – – – – – –103 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –104 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –126 7310-4641-01 Label, β€œHigh Voltage” 7310-4641-01 AG Associates127 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates128 7310-4650-01 Label, Weight 7310-4650-01 AG Associates134 7310-3492-01 Warning Label, Hipot Test Connector 7310-3492-01 AG Associates135 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates136 7500-0054-46 Label, Self-Adhesive, β€œTB4” 7500-0054-46 AG Associates137 2109-0102-01 Receptacle, NEMA, 20 Amp, 125 Volts 70520ER Bryant

Page 48: SECTION 7 AC POWER MODULES

P/N: 7100-4098-03 Rev: E Description: Assembly, A-Box, USA, Plug Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer139 2507-1926-05 Standoff, 1/4 Hex, 8-32 x .375 AL-6951-0832-.0375 Lyntron141 7310-3507-01 Label, Power Requirements, A-Box 7310-3507-01 AG Associates142 5103-0140 Switch, Operator Pushbutton, Red Mushroom ZB2-BC4 Telemechanique143 7500-0085-02 Guard, EMO Switch 7500-0085-02 AG Associates144 5103-0150 Switch, Contacts, PB NC/Mounting,. Base ZB2-BZ1022 Telemechanique148 7310-3555-01 Label, Self-Adhesive, β€œ115VAC/20A” 7310-3555-01 AG Associates149 7310-3555-02 Label, Self-Adhesive, β€œ208VAC/20A” 7310-3555-02 AG Associates150 7310-3555-03 Label, Self-Adhesive, β€œ24V INTERLOCK” 7310-3555-03 AG Associates151 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates152 2811-4050 Washer, Steel, External Tooth Lock, #8 – – – – – – – – – –153 6011-0029-01 Mount, Cable Tie, 1 x 1 1/4 ABM25-56-D69 Panduit154 6011-0021-01 Cable Tie, 7 3/8 Inches Long PLT 2S Panduit156 7100-6239-01 Assembly, Cover, CB1 A-Box 7100-6239-01 AG Associates157 2405-0020 Label, Danger High Voltage PVS0204 D72 Panduit

Notes: The schematic for this A-Box is AG P/N 8520-0564-01.

Page 49: SECTION 7 AC POWER MODULES

5 PL

5 PL

18 PL

18 PL

5 PL

96

151

51

2

4

126

8793

6

5

11

8

4342

12746

153

1543

87

93

795 PL

6 PL

6 PL

6 PL

103

88

944 PL

4 PL

4 PL

73

91

8180 6 PL

4 PL

4 PL

9

104

94

88 4 PL

See Detail B

6 PL

6 PL

6 PL

80

94

88

103 6 PL

2 PL

2 PL

17

79

93

84 2 PL6 PL

6 PL

6 PL

73

26

136

135

90

81

71 12 PL

4 PL4 PL

79

4 PL

2 PL

14 PL

90 12 PL

85 12 PL

1414

1312

74

1044

89

2 PL

2 PL

2 PL

18

19

76

91

82

4 PL

944 PL

884 PL

982 PL

16

3 PL

3 PL

20

150

148

149

49

50

48

21

8224 PL

9512 PL

7012 PL

223 PL

9112 PL

12 PL 75

2 PL

2 PL

23

24

8316 PL

1528 PL

1398 PL

252 PL

928 PL

8 PL 77 See Detail A

4 PL

4 PL

4 PL

87

93

102

15

30

31

32

7100-4098-04

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

29

157

27

27

28

DA

NG

ER

HIGH

VOLTA

GE

156

45

Page 50: SECTION 7 AC POWER MODULES

WARNING

ASSEMBLY WEIGHS OVER

30 LBS. USE PROPER

HANDLING PRECAUTIONS

WARNING

ASSEMBLY WEIGHS OVER

30 LBS. USE PROPER

HANDLING PRECAUTIONS

POWER REQUIREMENTS

View from Bottom

141

7

128

126

3 PL

33

131

142

143

144

33

7100-4098-04

Page 51: SECTION 7 AC POWER MODULES

!

WARNING

THIS CONNECTOR CONTAINS HIGH

VOLTAGE AND IS INTENDED FOR

USE BY QUALIFIED AG ASSOCIATES

PERSONNEL ONLY.

DO NOT REMOVE THE COVER FROM

THIS TEST CONNECTOR.

ATTENTION

THIS CONNECTOR IS FOR

HIPOT TESTING ONLY

!

Detail A

4 PL

4 PL

4 PL

8 PL

4 PL

4 PL

2 PL

36

101

86134

40

41

92

37

38

72

91

82

55

4 PL

77 39

7100-4098-04

9

Detail B

6 PL

80 6 PL

88

4 PL88

6 PL

94

4 PL94

4 PL104

Page 52: SECTION 7 AC POWER MODULES

P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer2 7310-3476-02 Enclosure, Modified, A-Box 7310-3476-02 AG Associates3 7310-3477-02 Panel, Modified, A-Box 7310-3477-02 AG Associates4 7310-3482-01 Bracket, Circuit Breaker Mount 7310-3482-01 AG Associates5 4300-0023-01 Operating Mechanism, Circuit Breaker 1494V-M40 Allen Bradley6 4300-0024-01 Handle, Circuit Breaker 1494V-H11 Allen Bradley7 4300-0026-01 Kit, Hardware, Door Handle 1494V-L1 Allen Bradley8 5102-0053-01 Circuit Breaker, 3-Pole, 125 Amp FDB3125 Westinghouse9 4501-0006-01 Contactor, 3-Pole, 120 A LC1F115B6 Square D10 7310-3484-01 Shield, Circuit Breaker 7310-3484-01 AG Associates11 4300-0025-01 Connecting Rod, Circuit Breaker 1494V-RA2 Allen Bradley12 5102-0018-01 Circuit Breaker, 2-Pole, 2 Amp, Motor Delay 209-2-1-66F-4-8-2 Airpax13 5102-0021-02 Circuit Breaker, 1-Pole, 10 Amp, Motor Delay 209-1-1-66F-4-8-10 Airpax14 5102-0037-01 Circuit Breaker, 2-Pole, 20 Amp, Motor Delay 209-2-1-66-4-8-20 Airpax15 5602-1015-01 Transformer, 200-240 Pri., 24 Sec., 500 VA 94062 Energy Transformation16 7310-3483-01 Block, Ground 7310-3483-01 AG Associates17 7310-2852-01 Power Dist. Block, Module, White 7310-2852-01 AG Associates18 4502-0011-01 Relay, DPDT, 24 VAC RH2B-U-24VAC IDEC19 2112-0001-01 Socket, Relay SH2B-05 IDEC20 6011-0011-06 Terminal Strip, 6-Position 6-141 TRW21 6011-0316-06 Marker Strip, 6-Position MS-6-141 TRW22 7500-0135-01 Shield, Terminal Strip, 6-Position 7500-0135-01 AG Associates23 6011-7008-03 Terminal Block, 6-Position 6-142 TRW24 6011-0096-02 Marker Strip, 6-Position MS-6-142 TRW25 7310-3493-01 Shield, Contactor, A-Box 7310-3493-01 AG Associates26 7100-3176-01 Shield, Contactor, A-Box 7100-3176-01 AG Associates27 2451-0042 Light, Pilot, Mounting Base, 24 VAC Bulb ZB2-BV6-24VAC Telemechanique28 2451-0041-03 Light, Pilot, Lens, Red ZB2-BV04 Telemechanique29 2451-0041-01 Light, Pilot, Lens, Clear ZB2-BV07 Telemechanique30 5103-0020 Switch, 2-Pole, 125VAC, 10A, Black, Mom. AML 31FBA4AC Microswitch

Page 53: SECTION 7 AC POWER MODULES

P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer31 5103-0040 Lens, No-Legend, Type 51F, Green AML51-F50G Microswitch32 2451-0030 Lamp, Wedge-Base, 28V, .04A 85 GTE Sylvania33 2101-2067-01 Connection, Liquid-Tight, 1.5” Diameter LT150P T & B36 7310-2965-02 Bracket, Hipot Test Receptacle, UL 7310-2965-01 AG Associates37 2104-8000-01 Connector, CPC, 14-Pin, Socket 206043-1 Amp, Inc.38 2103-1015-01 Strain Relief, CPC Connector 206070-1 Amp, Inc.39 2104-8006-01 Cover, CPC Receptacle w/ Plastic Stop 207445-01 Amp, Inc.40 7310-3005-01 Warning Label, Hipot Test Connector 7310-3005-01 AG Associates41 2410-0047-01 Label, Self-Adhesive, J1HT 2410-0047-01 AG Associates42 7310-1975-05 Label, Power Requirements, 208V 60 Hz 7310-1975-05 AG Associates43 7310-3610-02 Label, Self-Adhesive, β€œCB1” 7310-3610-02 AG Associates44 7500-0054-53 Label, Self-Adhesive, β€œNB1” 7500-0054-53 AG Associates45 7500-0054-01 Label, Self-Adhesive, β€œ1 CON” 7500-0054-01 AG Associates46 7500-0054-14 Label, Self-Adhesive, β€œGB1” 7500-0054-14 AG Associates48 7500-0054-43 Label, Self-Adhesive, β€œTB1” 7500-0054-43 AG Associates49 7500-0054-44 Label, Self-Adhesive, β€œTB2” 7500-0054-44 AG Associates50 2410-0043-01 Label, Self-Adhesive, β€œNB2” 2410-0043-01 AG Associates51 7500-0054-66 Label, Self-Adhesive, β€œK1” 7500-0054-66 AG Associates55 2105-2002-01 Contact, Crimp, Socket, 18-16 AWG 66101-3 Amp, Inc.70 2507-0314-05 Standoff, 1/4 Hex, Female, 6-32 x 3/8 AL 6951-0632-0 Lyntron71 2806-0408-05 Screw, SST, Socket Head, 4-40 x .32 – – – – – – – – – –72 2806-0512-08 Screw, SST, Button Head, 6-32 x .50 – – – – – – – – – –73 2806-0408-08 Screw, SST, Socket Head, 4-40 x .50 – – – – – – – – – –74 2806-0212-04 Screw, SST, XREC 82, 6-32 x .25 – – – – – – – – – –75 2806-0412-06 Screw, SST, Socket Head, 6-32 x .38 – – – – – – – – – –76 2806-0112-16 Screw, SST, Phillips Panhead, 6-32 x 1.00 – – – – – – – – – –77 2806-0514-06 Screw, SST, Socket Buttonhead, 8-32 x .38 – – – – – – – – – –79 2806-0417-08 Screw, SST, Socket Head, 10-32 x .50 – – – – – – – – – –80 2806-0420-10 Screw, SST, Socket Head, 1/4-20 x .62 – – – – – – – – – –

Page 54: SECTION 7 AC POWER MODULES

P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer81 2815-1031 Washer, Nylon, Black, Flat, #4, .28 OD – – – – – – – – – –82 2815-1042 Washer, Nylon, Black, Flat, #6, .35 OD – – – – – – – – – –83 2815-1052 Washer, Nylon, Black, Flat, #8, Regular – – – – – – – – – –84 2815-1060 Washer, Nylon, Flat, #10 – – – – – – – – – –85 2816-1032 Washer, SST, Flat, #4, .38 OD – – – – – – – – – –86 2816-1051 Washer, SST, Flat, #8, .38 OD – – – – – – – – – –87 2816-1061 Washer, SST, Flat, #10, .31 OD – – – – – – – – – –88 2816-1072 Washer, SST, Flat, 1/4, .73 OD – – – – – – – – – –89 2806-0420-08 Screw, SST, Socket Head, 1/4-20 x .50 – – – – – – – – – –90 2816-2032 Washer, SST, Splitlock, #4, .21 OD – – – – – – – – – –91 2816-2042 Washer, SST, Splitlock, #6, .25 OD – – – – – – – – – –92 2816-2052 Washer, SST, Splitlock, #8, .29 OD – – – – – – – – – –93 2816-2064 Washer, SST, Splitlock, #10, .34 OD – – – – – – – – – –94 2816-2072 Washer, SST, Splitlock, 1/4, .49 OD – – – – – – – – – –95 2816-3040 Washer, SST, Internal Tooth, #6 – – – – – – – – – –96 2816-4060 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –98 2816-4072 Washer, SST, External Tooth Lock, #10 – – – – – – – – – –101 2826-2120 Nut, SST, Hex, 6-32 UNC – – – – – – – – – –102 2826-2170 Nut, SST, Hex, 10-32 UNF – – – – – – – – – –103 2826-1200 Nut, SST, KEP, 1/4-20 UNC – – – – – – – – – –104 2826-2200 Nut, SST, Hex, 1/4-20 UNC – – – – – – – – – –126 7310-4641-01 Label, β€œHigh Voltage” 7310-4641-01 AG Associates127 7310-2089-01 Label, Self-Adhesive, β€œGROUND” 7310-2089-01 AG Associates128 7310-4650-01 Label, Weight 7310-4650-01 AG Associates131 6011-0126-17 Feedthrough, Cable 3222 Heyco134 7310-3492-01 Warning Label, Hipot Test Connector 7310-3492-01 AG Associates135 7500-0054-45 Label, Self-Adhesive, β€œTB3” 7500-0054-45 AG Associates136 7500-0054-46 Label, Self-Adhesive, β€œTB4” 7500-0054-46 AG Associates139 2507-1926-05 Standoff, 1/4 Hex, 8-32 x .375 AL-6951-0832-.0375 Lyntron

Page 55: SECTION 7 AC POWER MODULES

P/N: 7100-4098-04 Rev: E Description: Assembly, A-Box, USA, Cable Connections

Item # AG Part No. Component Description Manufacturer P/N Manufacturer141 7310-3507-01 Label, Power Requirements, A-Box 7310-3507-01 AG Associates142 5103-0140 Switch, Operator Pushbutton, Red Mushroom ZB2-BC4 Telemechanique143 7500-0085-02 Guard, EMO Switch 7500-0085-02 AG Associates144 5103-0150 Switch, Contacts, PB NC/Mounting,. Base ZB2-BZ1022 Telemechanique148 7310-3555-01 Label, Self-Adhesive, β€œ115VAC/20A” 7310-3555-01 AG Associates149 7310-3555-02 Label, Self-Adhesive, β€œ208VAC/20A” 7310-3555-02 AG Associates150 7310-3555-03 Label, Self-Adhesive, β€œ24V INTERLOCK” 7310-3555-03 AG Associates151 2412-0004-01 Label, Self-Adhesive, β€œT1, 24V, 500VA” 2412-0004-01 AG Associates152 2811-4050 Washer, Steel, External Tooth Lock, #8 – – – – – – – – – –153 6011-0029-01 Mount, Cable Tie, 1 x 1 1/4 ABM25-56-D69 Panduit154 6011-0021-01 Cable Tie, 7 3/8 Inches Long PLT 2S Panduit156 7100-6239-01 Assembly, Cover, CB1 A-Box 7100-6239-01 AG Associates157 2405-0020 Label, Danger High Voltage PVS0204 D72 Panduit

Notes: The schematic for this A-Box is AG P/N 8520-0564-02.


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