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Site Material Management: Presented by Michael Downing Project Controls Manager and Project Management Specialist Perth, Western Australia 2011 Best practice in control systems
Site Material Management:
Presented byMichael Downing
Project Controls Manager and Project Management SpecialistPerth, Western Australia 2011
Best practice in control systems
Presentation Contents•SMM Definition•Information Sources and Integration•Systems Options•Case Study 1 – Module Fabrication•Case Study 2 - EPCM
Site Material Management
Site Material Management (SMM) is the Management, Planning,Monitoring and Control of all materials (bulk and equipment)for the project.
Site Material Management
ReceivingShippingExpediting & QS
Purchasing
EngineeringProcurement Construction
Supply Chain
Material List
Site Material Management
LogisticsQuality
Surveillance
ExpeditingPurchase
Order
Site Material Management
Procurement Package
Information Sources - Engineering•Equipment Lists•Material Take Offs (MTO)•Bill of Materials (BOM)•Procurement Items
Site Material Management
Information Sources - Procurement•Purchase Orders•Expediting Reports•Logistics
Site Material Management
Information Sources - Logistics•Shipping manifests•Container reports•Packing Lists•Pre-Alerts
Photo: Fabrication Yard, Peng Lai, China 2009Having accurate information allows for better planning of people and equipment resources for unloading
Site Material Management
Information Sources - Integration
Engineering
Procurement
Logistics
Material Controller
Site Material Management
Systems Options
Site Material Management
Fully IntegratedEPCM SystemFully IntegratedEPCM System
Multi CompanyDisjointed
Applications
Fully IntegratedEPCM System OR
Case Study 1Sino Iron Desalination PlantModule Yard ManagementPeng Lai, China 2009
Site Material Management
Photo: Loading module at PJOE wharf for transportation to Cape Preston, Western Australia
Case Study 2Rio Tinto Alcan – Boyne SmelterAnode Furnace ConstructionBoyne Island, Queensland 2010
Site Material Management
Photo: Michael Downing using the satellite GPS material tracking system in one of the smelter lay down areas.
Site Material Management
Photo: Material locations are plotted on google maps allowing for fast location and retrieval of components.
Site Material Management
Photo Album
Cutting Ceremony - Michael Downing (4th from left) touring the Chinese workshops as fabrication of the first module commences.
Site Material Management
Photo AlbumThe setting off of 1000’s of firecrackers brings good luck and marks the commencement of each new module.
Site Material Management
Photo AlbumThe setting off of 1000’s of firecrackers brings good luck and marks the commencement of each new module.
Site Material Management
Photo AlbumUnloading steel components at Rio Tinto Alcan’s Boyne Smelter
Site Material Management
Photo AlbumUnloading steel components at Rio Tinto Alcan’s Boyne Smelter
Site Material Management
Photo AlbumOffice based staff can search for material and place material requests.
Site staff using hand held GPS and 3G communications devices can locate material quickly in the field.
