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Structured Cabling Installation Guide Aug11

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    Installation Guide

    Excel is a world-class premium perorming end-to-end inrastructure solution

    - designed, manuactured, supported and delivered - without compromise.

    Version 2 September 2011

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    Excel Installation Guide

    IntroductionThis installation guide has been produced to assist the Excel Partners with the best installation

    practices or the Excel Structured Cabling System. The Excel Structured Cabling system meets the

    component perormance and conguration requirements o EN50173 or the Class o perormance

    desired. The location is based on a Class 1 environment in terms o M, I, C, E. The design o the

    cabling system and containment solution into which it is to be installed should be compliant with the

    requirements o the EN50174 and EN50310 standards.

    Contents Page Page

    Planning 1 Cabinets and Frames 10

    On Site 1 Patch Panels 10

    Site Environment Classication 2 Wall Boxes and Desk Outlets 11

    Containment and Cable Routing 2 Colour code 11

    Power and Data Separation 2 Labels and Administration 12

    Zero Segregation - Conditional Relaxation o Requirement 4 Operation & Maintenance 13

    Overhead and Under Floor Containment Fill Ratio 5 Testing 14

    Heating Eects 6 Permanent Link Description 16

    Cable Installation 6 Channel Description 16

    Earthing, Grounding and Bonding 8 Typical Permanent Link & Channel Connectivity Models 17

    Reer to Excel Partner Area Technical Notes at www.excel-networking.com or this document and other technical notes.

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    without compromise.

    PlanningBeore you start, prepare to start.

    l Have you got the cabling system design mapped onto the layout o the space?

    l Do you have the correct materials ordered against the Bill O Materials estimated to complete the project?

    l Has the re stop solution been approved?

    l Do you need any specialist training or product support rom Excel?

    l Are the deliveries scheduled to match the installation plan?

    l Are there any site inductions required? I so, when are these held?

    l Is the area to be handed over to you or your installation? I so, in what condition? Will you be required to run a Permit to

    Work scheme or you and other trades?

    l Is there a clean, dry, secure storage area allocated or your materials?

    l Are there any special precautions to observe or site Health and Saety?

    l Are the method statements and COSH statements or the installation, termination and testing approved?

    l Do you have a change control process and reporting scheme?

    l Do you need to notiy the site with the names or identication or your sta?

    l Is the labelling method, scheme, style, colour agreed and approved by the client?

    l Is the test equipment serviceable and to specication?

    l Is there a headroom perormance requirement rom the tested cabling?

    l Have you agreed how to deal with a star pass, (ie. marginal results)

    l Do you have access to power outlets or testers, laptops etc?

    On sitel Is the containment installed in the correct place and to the right specication?

    l Are you holding daily briengs or the site operatives?

    l Is there any temporary re stopping required during the installation phase?

    l Is there any dierence between the reality o the site and the plans?

    l Are there any access restrictions or other trades working in the same areas at the same time?

    l Is the earthing and electrical system installed?

    l Is there restriction on the use o mobile phones or walkie-talkies?

    without compromise.

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    Excel Installation Guide

    Site Environment ClassicationThe environments where cabling is to be installed are classied to cover the dierent conditions under which the cabling is required to

    operate. Conditions which may aect the cabling perormance are used to determine the applicable environmental classication. Use

    the environmental classication to select the components. The same classication is used to determine the appropriate containment

    and installation techniques.

    The local environment along the channel is classied or each M, I, C, or E group, and the classication o an environment is determined

    by the most demanding parameter within the M, I, C or E group. With regard to temperature, the local environment is considered to be

    the operating temperature o the cabling.

    The considerations or:

    l Mechanical rating include shock/bump, vibration, crush, impact, bending, exing and torsion

    l Ingress rating include particulate ingress, immersion

    l Climatic and Chemical rating include humidity, rate o change o temperature, solar radiation,

    damaging chemical concentration

    l Electromagnetic rating include electrostatic discharge, conducted radio requency, magnetic eld

    All twisted pair copper cabling supplied by Excel or normal indoor use is designed and classied to perorm in a Class 1 environment(M

    1, I

    1, C

    1, E

    1). Most indoor ofce and data centre environments all within the Class 1 environment

    (M1, I

    1, C

    1, E

    1).

    I you have a specication requirement which is beyond Class 1 use you must consult with Excel technical support or guidance on

    containment and product selection.

    Containment and Cable RoutingPower and Data Separation

    Local and national saety regulations may require dierent separation or segregation distances. Separation and segregation or saety

    must take precedence over all other requirements. To reduce the risk o noise disturbing the data owing in copper twisted pair cables,

    Excel recommends ollowing the requirements set out in the latest issue o EN50174; these are summarised below. The more stringentrequirement (greater distance) shall take precedence.

    Essentially there are two ways o mitigating the eects o noise disturbing the transmission o data in a copper twisted pair cable; one

    way is to separate by distance the twisted pair cabling rom the noise source, using air to attenuate any noise; the other way is to provide

    a barrier between the noise source and the twisted pair cabling using a grounded barrier to attenuate

    the noise.

    The actors to consider are:

    l Environment

    l Type o containment

    l Perormance o cable type

    lApplication being supported

    l Construction o power cable

    l Scale o power source

    l Proximity to the power cable

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    without compromise.

    When all o this is calculated you get a separation recommendation.

    Environment: All twisted pair copper cabling supplied by Excel or normal indoor use is designed and classied to perorm in aClass 1 environment M

    1, I

    1, C

    1, E

    1.

    Containment: No barrier or no metallic barrier (typically wall trunking or open ladder), open metallic (typically basket but notladder), perorated metallic (typically slotted tray) and solid metallic (typically 1.5mm wall steel conduit).

    Cable Style: The perormance o the cable and connector set is provided by the manuacturer. The applications to be supportedwill be the determination actor that provides the Classication or the cabling system chosen.

    Power Cable: An assumption is made that power cables will provide a high degree o sel cancellation or any noise carried ithey are constructed with a live, neutral and earth bound together in a common sheath. I individual tails

    are used (separate unbound conductors) then power cable is to be treated as a noise hazard.

    Power Scale: How many power cables are present or likely to be installed? Classication or power cabling is based on thequalication o a single phase 230 Volt, 20 Amp circuit. Three phase power is to be treated as three times a single

    phase. For circuits which are more than 20A treat as multiples o 20A. Lower voltage AC or DC power cables must be

    treated on their current rating, e.g. a 100A 50V DC cable is equivalent to 5 o 20A cables.

    A = S x P

    A(Final Separation Distance) =S(Basic Separation Distance) xP(Power Cabling Factor)

    S - Basic Separation Distance

    Cable Management System

    Segregation

    Classication

    Cable Perormance None

    (or Non-metallic

    Open metallic

    containment

    Perorated metallic

    containment

    Solid metallic

    containment

    d Class FA

    10 mm 8 mm 5 mm 0 mm

    c Class D or E or EA F/UTP 50 mm 38 mm 25 mm 0 mm

    b Class D or E or EA

    U/UTP 100 mm 75 mm 50 mm 0 mm

    a Coaxial 300 mm 225 mm 150 mm 0 mm

    Notes Plastic

    containment

    Equivalent to weld

    mesh 50 mm x

    100 mm and steel

    tray o less than 1

    mm thickness (and

    trunking without

    lid)

    Equivalent to

    steel tray o 1 mm

    thickness (and

    trunking without

    lid).

    Cables to be

    installed at least 10

    mm below top o

    barrier.

    Equivalent to steel

    conduit 1.5mm

    wall thickness.

    Steel conduit

    less than 1.5mm

    thickness will

    require greater

    separation.

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    Excel Installation Guide

    P - Power Cabling FactorQuantity o Circuits P Power cabling actor

    1 to 3 0.2

    4 to 6 0.4

    7 to 9 0.6

    10 to 12 0.8

    13 to 15 1.0

    16 to 30 2.0

    31 to 45 3.0

    46 to 60 4.0

    61 to 75 5.0

    > 75 6.0

    Zero Segregation - Conditional Relaxation o RequirementWhere the requirements in specic EMI conditions do not apply, no segregation distance is required between power and data where:

    Power - Single Phase, Total power 32A, Power conductors contained in overall sheath or twisted, taped, bundled together

    Data Cable - Segregation Classication is b, c or d in an E1

    environment classication o EN 50173

    Separation requirements or specic EMI sources

    Source o disturbance Minimum separation Note

    Fluorescent lamps 130mm a

    Neon lamps 130mm aMercury vapour lamps 130mm a

    High-intensity discharge lamps 130mm a

    Arc welders 800mm a

    Frequency induction heating 1000mm a

    Hospital equipment b

    Radio transmitter b

    Television transmitter b

    Radar b

    NOTE

    a The minimum separations may be reduced provided that appropriate cable management systems are used or product suppliers

    guarantees are provided

    b Where product suppliers guarantees do not exist, analysis shall be perormed regarding possible disturbances e.g. requency range,

    harmonics, transients, bursts, transmitted

    power, etc.

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    Overhead and Under Floor Containment Fill RatioCable trays, basket, ladder racking and other containment should be lled on day one:

    l To accommodate a day one minimum calculated spare ll o 20%

    l Up to a maximum o 150mm (6 in) cable depth or solid oor containment.

    The spare capacity requirement is to allow room or uture expansion, and to acilitate additions and removal o cables once the building

    becomes operational

    NOTE: A calculated ll ratio o 50% will physically ll the entire containment due to spaces between cables, and random placement.

    Picture shows a cable tray that is ull o cable which equals a 50% ll ratio

    Example - What is the minimum width o a 75mm deep cable tray supporting 1000 cables, each with a

    diameter o 5.5mm?

    Area o one cable = (cable diameter)2 x

    Area o one cable = (5.5)2 x 3.14 = 23.75mm2

    Area o 1000 cable = (5.5)2 x 3.14) x 1000 = 23746mm2

    Multiply this occupied area by 1.2 to give 20% over size or day two expansion

    Usable area or Area required within cable tray (50% ll) = cable tray width x cable tray depth

    1000 cables = (23746mm2) x 1.2 = cable tray width x 75mm

    Minimum width o cable tray = 759.9mm

    A downloadable spreadsheet or calculating containments sizing is available in the Technical Notes section o the Partner Area at

    www.excel-networking.com

    4

    4

    4

    2

    2

    without compromise.

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    Excel Installation Guide

    Heating EectsEnergy losses rom within cabling will be translated into generation o heat. There are many actors which accumulate to create this

    eect. The installer needs to be aware that the temperature rise in the cabling at these points can be in the order o 10oC or higher when

    all o these actors come together. The temperature rise created is greatest where:

    l the cabling is managed into large bundles

    l and/or there are a large number o simultaneous users

    l and/or cabling is run into constricted spaces such as at wall penetrations

    l and/or the cabling is required to support higher energy applications / PoE applications.

    These heating eects can be mitigated by:

    l reducing the bundle size

    l loosening the bundle ties at points o constriction

    l distributing the high energy use across dierent cable bundles

    Cable InstallationFrom the cabling system design and oor plans make a cable pulling schedule. Map the pulling schedule onto the oor plans.

    l Identiy the labels and cable ID so that temporary labelling can be applied.

    l It may be aster, cheaper and more accurate to print two sets o the nal cable labels, using one set or installation purposes and then

    replacing them ater testing is completed. This will avoid unsightly Pen Marks on the cable.

    l Ensure that or each group o nished labels they are aligned and attached so they are readable rom the same direction.

    l I the installation is a mixture o copper and bre optic cabling install the copper cabling rst.

    l Plan the occupation o cabling in the containment and along the route so that crossovers are eliminated and entry points into andexits rom the containment are not congested.

    l In any cable run where the cable is to be pulled the run should contain no more than two 90o bends. I more than two 90o bends are

    required or the sum o all angles is greater than 180o then there must be more pull points along the cable run where the cable is able

    to be managed in and out o the containment.

    l Respect the installation bend radius o the cable. Never exceed the recommended maximum pulling load o the cables.

    l Determine the pulling in points which will cause damage to the cable, though sharp edges or bends tighter than the installation

    bend radius.

    l Apply any protection to the containment where damage to the cable sheath may occur. Consider using cable

    installation aids.

    l Bundle size should be kept to a minimum.

    l Maximum bundle size is 24 or 4 pair twisted copper cables.

    l Smaller bundles make better use o limited containment space.

    l With mixed length cables in a cable run always pull in the longest length cables rst.

    l Secure the stack o cable boxes or reels using a pulling rame or cable stands to hold the packaging in place.

    l Pulling orce must be respected. Maximum pull orce or a single, or bundle o cables, is 110 N (25 lb ).

    l Avoid any cable kinks and maintain proper bend radius control during cabling pulling. I any kinks should occur, kinked cable should

    be removed and replaced.

    l For saety, only use cable jacks and pulling rames which are designed or and t or purpose.

    l Always control the rate at which cables are pulled o the drum.

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    without compromise.

    l Take great care over the management o cable drum.

    l Hook and eye cable xings are preerred.

    l I nylon type zip ties are used, cutting o long ends may cause the creation o razor sharp edges; do not over tighten.

    l No deormation, marking or compression o cable jacket is allowed.

    l Acclimatise the cables to the location where they are to be installed, minimum 2 hours.

    l Reer to the specication sheet or the installation and operating temperature ranges or the cables being installed.

    l The recommended installation temperature range is 0o 60oC (32o 140o F). Avoid pathways exposed to extreme thermal cycling.

    l Remember that or some outdoor cabling there may be a minimum installation temperature.

    l Do not install copper cabling or optical bre cabling with a metallic strength member outdoors when there is a thunder or

    lightening storm about.

    l Only use approved lubricants and pulling gels or the cable type being installed.

    l For external installations seal the ends o all cables with a water tight product beore installation.

    Part Number Description DiameterDuring Installation

    Bend Radius

    Installed

    Bend Radius

    100-065Excel Category 5e Unscreened Twisted Pair

    (UTP) Cable - PVC5.2 mm 42mm 21 mm

    100-066Excel Category 5e Unscreened Twisted Pair

    (UTP) Cable - LSOH5.2 mm 42mm 21 mm

    100-216Excel Category 5e Screened Twisted Pair

    (F/UTP) Cable - LSOH 6.4 mm 51mm 26 mm

    100-070Excel Category 6 Unscreened Twisted Pair

    (UTP) Cable - PVC6.2 mm 50 mm 25 mm

    100-071Excel Category 6 Unscreened Twisted Pair

    (UTP) Cable - LSOH6.2 mm 50 mm 25 mm

    100-073Excel Category 6 Screened Twisted Pair

    (F/UTP) Cable - LSOH7.6 mm 61 mm 30 mm

    100-150Excel Category 6A Screened Twisted Pair

    (F/FTP) Cable LSOH7.7 mm 62 mm 32 mm

    100-192Excel Category 6A Screened Twisted Pair

    (U/FTP) Cable LSOH7.25 mm 58 mm 31 mm

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    Excel Installation Guide

    Earthing, Grounding and BondingUnless you are a qualied and competent electrical person leave the connection o the earthing wire onto the electrical system to the

    electrical trade.

    The best type o earthing conductor used to provide a signal earth connection is a at braided strap. Flat is best because it oers a

    greater surace area and braided straps because impedance is aected by length and braid oers many dierent routes and thereore

    lengths o conductor or the unwanted signals to ow along. I you use a solid core conductor to provide an earth strap you can improve

    this by adding a second, dierent length, earth conductor to reduce the possibility o an impedance issue resisting the passage o the

    unwanted signals.

    Do not coil an earthing conductor around a screwdriver to make it look neat and tidy, you are orming a coil which can restrict the

    transmission o signals.

    It is best practice to connect the earth stud in a cabinet onto a separate earthing bar located in the cabinet. It is recommended that the

    bar is provided with our or more attachment points or equipment earths to be connected onto. This is because i all o the equipment

    earths are run back to the earth stud then or saety reasons the electrical supply must be disconnected every time a new piece o

    equipment is added or removed rom the cabinet.

    When installing a piece o equipment which requires a signal earth, always install the equipment, then attach the earth connection, then

    connect up the power.

    ESD (Electrostatic Discharge) can kill equipment. When installing equipment into a cabinet or rame always use an ESD strap connected

    between you and the cabinet.

    Each earthing conductor must be grounded onto a clean, purposeul earthing point. Use an approved cleaning method and bonding gel

    to protect the joint rom oxidisation.

    Do not daisy chain earthing conductors; the only exception to this is where there is a run o metallic cable containment when each

    length must be grounded onto the next.

    Example o Cabinet Earthing

    All Earthing Connections Made Off to Local MeshBN Grid or

    Home run back to Room Earth Terminal

    Full Height

    Earthing Bar

    Full Width

    Earthing Bar

    No Earthing

    Bar

    Short Earthing

    Bar

    Cabinet

    Earthing Stud

    Individual ComponentEarthing Conductor

    Cabinet Earthing

    Conductor

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    www.excel-networking.com

    Example o Cabinet Earthing

    The best practices or communications rooms and data centres recommend provision o an equipotential earthing grid or MESH-BN (a

    bonding network in which all associated equipment rames, racks and cabinets and usually the DC power return conductor, are bonded

    together as well as at multiple points to the Common Bonding Network).

    This grid is used to earth all o the metallic components (rames, cabinets, oor tiles and pedestals, cable containment, etc) providing:

    l a reliable signal reerence

    l adequate immunity rom electromagnetic intererence carried by the earthing network

    Each cabinet and rame must be provided with an earthing conductor made back to either the MESH-BN or home run back to the

    main communications grounding bar within the room. For some installations this may be the electrical earthing bar in the main power

    distribution board.

    9

    without compromise.

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    Excel Installation Guide

    Cabinets and Framesl Install the cabinets and rames in the pre assigned positions.

    l Check alignment o any containment with the cable entrances (or power and data) to the cabinet.

    l Apply temporary labels to identiy the location.

    l Secure the cabinets and rames to the solid oor and/or wall to provide stability when loaded with equipment

    and cabling.

    l Install any baying or joining components.

    l Attach the earthing kit to all cabinet and rame components.

    l Connect the main earthing conductor.

    l Does the site require blanking panels or airow management in the cabinets and/or rames?

    The layout or the inside o each cabinet should be determined in the overall site design. As with a lot o new designs there are great

    pressures on the space available within the cabinets and rames. As a general rule or laying out a cabinet, begin at the top with the

    patch panels starting with optical bre panels then copper panels. The top most position in a block o patch panels should be reserved

    or a horizontal wire manager, then there should be no more than two patch panels o 1U height ollowed by another (or closing)horizontal wire manager. On high density rames the ront ngers o the vertical wire manager provide the support or patch cords

    so there is not the same level o requirements or horizontal wire managers. Horizontal raceways will be required to acilitate shortest

    routing between patch panel outlets.

    l When installing panels and wire managers use all o the securing and xing holes provided.

    Patch PanelsTermination procedures at the patch panel:

    l Feed cables rom both sides o the panel

    l Maintain acceptable bend radius levels

    l Do not kink cables

    l Do not do up cable ties so tightly as to deorm the cable in any way

    To enhance wire management in the back o the panel, it is recommended that a strain relie bar is mounted to the rack. Along the strain

    relie bar use hook and eye cable ties or additional cable management.

    Termination procedures or the punch down patch panel:

    l Follow installation instruction sheet

    l Outer cable jacket should be trimmed to be as close as possible to point o termination

    l Last twist should be no urther than 13 mm (0.5 inches) rom the point o termination.

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    without compromise.

    Wall Boxes and Desk OutletsFor a duplex, twin outlet presentation, choose a back box that complies with the minimum bend radius o the cable.

    I metal GOP boxes or metal ace plates are used, ensure that there is a grounding acility / earthing lug and a suitably sized earth wire

    connection, with sufcient cable to earth the box and lid.

    Colour codeThe colour code or punch down ollowed by Excel or all o their cabling system components is the T568B ormat.

    T568B

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    Excel Installation Guide

    Labels and AdministrationExcel recommends using the Sharpmark labelling solutions and templates. All Excel panels, outlets and aceplates are supported with

    predened label layouts and ormats.

    An administration system is required by the network owner to organise and control connections

    and operation o their network and the associated support inrastructure. A ull and detailed

    labelling scheme should be agreed beore the start o the installation. As a minimum this will

    require labels and identiers being applied to cables, outlets, panels, cabinets and rames. For larger or more complex installations a

    more comprehensive administration and labelling scheme is required. Best practices include labelling o items such as:

    l Bonds unctional earth

    l Cabinets, racks and rames

    l Cables - both ends

    l Closures

    l Pathways

    l Spaces

    l Termination points including joints

    l Cords/jumpers - both ends

    Part Number Inormation

    Description Part Number

    Sharpmark Labelling Sotware 221-000

    38 x 12.7mm adhesive wrap-around cable label (10/1050) 221-001

    38 x 12.7mm adhesive wrap-around cable label (50/5250) 221-002

    38 x 12.7mm adhesive wrap-around cable label (100/10500) 221-003

    38 x 25.4mm adhesive wrap-around cable label (21/1029) 221-004

    38 x 25.4mm adhesive wrap-around cable label (105/5145) 221-005

    38 x 25.4mm adhesive wrap-around cable label (210/10290) 221-006

    57 x 25.4mm adhesive wrap-around cable label (30/1050) 221-007

    57 x 25.4mm adhesive wrap-around cable label (150/5250) 221-008

    8 x 16mm adhesive outlet label (10/3850) 221-010

    12 x 20mm adhesive outlet label (10/2070) 221-012

    12 x 20mm adhesive outlet label (50/10350) 221-013

    10 x 15mm adhesive outlet label (50/9500) 221-017

    6 x 21mm adhesive outlet label (10/1890) 221-018

    6 x 30 adhesive outlet label (10/1350) 221-019

    5 x 15mm adhesive outlet label (10/2080) 221-022

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    13

    Operation & MaintenanceThe O&M manual or documentation handed over to the client at the end o the job is a record o what has been provided with

    inormation about the products, how they have been implemented and the testing records.

    An O&M package should include:

    l As built drawings showing:

    l date o installation completion

    l site identity / location identity

    l location o outlets

    l identity o outlets

    l location o cabinet and rames

    l identity o cabinet and rames

    l I required with occupancy and capacity o cabinet and rames

    l pathways used

    l I required identity o pathways

    l I required with occupancy and capacity o pathways

    l re stopping

    lI required identity o fre stop with occupancy and capacity

    lGrounding / earthing points

    l I required identity o grounding / earthing and connections

    l Details o the product set used throughout the installation including:

    l product part numbers

    lproduct data sheets llabel ormat and typeace lBill O Materialsl Summary test result sheets or all outlets and tested components

    l CD o the detailed test results

    l Copy o the Fluke Linkware used to view the results

    l Details o the test equipment used to certiy the perormance o the

    cabling system

    l Calibration certicates or the test equipment used

    l Details o the test methods used

    l Warranty certicates rom Excel

    l Details o any routine or periodic maintenance requirements

    including cleaning methods and materials

    l Contact details or the installer

    without compromise.

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    Excel Installation Guide

    TestingTwisted Pair Copper

    This section describes and sets out the requirements or Class D (Cat 5e) and Class E (Cat 6) balanced twisted pair copper Permanent Link

    testing and Channel testing or the Excel warranty. There are additional testing requirements set out in the cabling standards or ClassE

    A(Cat 6

    A) product sets such as ANEXT sampling which is addressed in Appendix A, otherwise the processes outlined here are equally

    applicable to Class EA

    (Cat 6A) product sets.

    The preerred test equipment is a Fluke DTX 1800. Alternatives are Fluke DTX 1200 or DSP 4300.

    Permanent Link Testing

    The test set must be tted with a set o:

    l Fluke Permanent Link Adapter PLA1 with Personality Module PM06 (RJ45)

    OR

    l Fluke Permanent Link Adapter PLA2 (RJ45)

    Channel Testing

    The test set must be tted with a set o Fluke Channel test heads.

    IMPORTANT:l The Channel Test Heads and Personality Modules must have completed less than 5000 tests. Once the Fluke Channel Test Heads and

    Personality Modules have undertaken 5000 tests they must be replaced with new Channel Test Heads and Personality Modules and

    the old ones removed rom site.

    l The test set must be within 12 months o calibration.

    l Tests must be run with Graphs Stored enabled and HDTDR / HDTDX recorded or all tests.

    l Calibration o the Permanent Link Adapters shall be carried out in accordance with the recommendations o Fluke using a DTXCAL or

    DSPCAL as appropriate and on replacement o a Personality Module.

    l All Channel Test Heads, Personality Modules or Personality Module tips must be requently inspected or damage or undue wear.

    l At least one set o Fluke calibration tools DSPCAL, DTXCAL must be kept on site at all times during the project installation and testing

    phases. NOTE: this may give you an improvement in XTALK and RL results.

    l Power requency must be set to 50Hz.

    l Limits database and sotware must be as per the product set under test and Excel warranty requirement.

    lThe test limits or Excel are CENELEC EN50173 series including all latest amendments, modied by the copper cable type undertest (Class D, Class E, etc). I there is any doubt or installed cabling regarding which component perormance specication to be

    used, conrmation should be sought rom the client or Project Manager and reerred back to Excel or approval under their warranty

    scheme.

    l Installers should budget and schedule or replacement o Channel Test Heads, PLA2 tips and Personality Modules. The replacement

    rate may be lower than recommended or required depending on wear and condition o the test equipment on site.

    l Excel will not accept any Permanent Link or Channel test results, where Channel Test Heads and Personality Modules have been used

    beyond the maximum o 5000 tests.

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    without compromise.

    Tester Log Sheet

    A tester and test set component usage log sheet must be kept with each test set and maintained by the operator o the test set. The

    tester log must record the components within the test set including:

    l test set ID (serial numbers rom all major components)

    l test cord ID

    l test head serial numbers (PLA and Channel Head)

    l calibration status (date o calibration or each component)

    l component usage (number o tests executed)

    l operator ID (name and company)

    Replacement o ALL Copper Reerence Test Cords is mandatory when they have completed 100 tests or earlier i damage is present on

    the test cord connectors.

    At The Start o Each Day

    l Check that the batteries are ully charged

    l Check all results rom the previous day have been o loaded onto a laptop

    l Perorm a visual check on the condition o the tester components or wear or damage

    l Fill out the tester log sheet and conrm all the tester components and leads are within their usage limits

    l Plug the designated main end Channel Head or PLA into the main end o the tester

    l Plug the designated remote end Channel Head or PLA into the remote end tester

    l Enter operator name site and starting cable ID to be tested

    NOTE: Every 6 Months (immediately ater calibration and then +6 months) run DSPCAL or DTXCAL set up on the PLA heads

    For Each Project

    l Enter the NVP or the cable obtained rom the product specication sheet

    l Enter the perormance level specication or the Channel or Permanent Link to be tested CENELEC EN50173 Class D, Class E, etc.

    Recommendations

    l Perorm a basic wire map test with a Mod Tap (wire map), or similar, beore using the Fluke tester to ault nd

    l Have a laptop computer on site with the latest version o Fluke Linkware installed

    l Identiy Main and Remote on the Channel adapters and PLA with a permanent ink pen or label ID system

    Excel requires a copy o the test results in Fluke sotware (w) and PDF ormat.Each report will be stored by Excel.

    The Installer will be provided with a copy o the Channel Warranty documentation and certicate within 4 weeks o submission and

    acceptance.

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    Excel Installation Guide

    Permanent Link DescriptionA Permanent Link is dened as the cabling between two outlets (or three outlets i a Consolidation Point (CP) or Local Distribution Point

    (LDP) is used) but excludes any patch cords.

    A Permanent Link, is the xed cabling, to which equipment and work area cords are added to complete the channel (see diagram below).

    Physically the Permanent Link includes cable and outlets (possibly presented in a patch panel). Where a CP or LDP is required in the

    Permanent Link the CP or LDP to Outlet cord and the outlet are to be included in the Permanent Link measurement and testing. There

    are limits imposed within the standards or key electrical parameters such as insertion loss, XTALK, RL, ELFEXT, etc. The horizontal PL

    must take into consideration all elements necessary to congure the operational channel, which has a limit o 100m (305t).

    Channel Description

    A channel is dened as the up to 100m connection between two active components.

    Physically the channel includes horizontal cable outlets (possibly a patch panel), Interconnect (an out cables) and any cross connect

    (patch cords), equipment or work area patch cords. There are limits imposed or key electrical parameters such as Attenuation, XTALK, RL,

    ELFEXT, etc, the channel is not limited to a maximum o 4 connectors or junctions. However should a channel conguration require more

    than 4 connectors then approval must be given, at design stage, by Excel or their warranty support.

    Testing o a channel can take two orms:

    l Condence test where the patch cords are removed or replaced ollowing the test

    l Full test where the nal conguration is tested and let in place

    A channel test serves to validate either conormity with the generic cabling standards or application support.

    The term Reerence Cord is dened here as a new Excel patch cord that will only be used or up to 100 tests. Ater 100 tests the

    Reerence Cord must be destroyed and replaced with another new Excel Reerence Cord.

    Beore a Channel test is perormed all components in the Permanent Link must have been congured and validated or component

    compliance.

    Marginal or star passes on all other criteria are to be treated as ailures.

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    Certiicate No. EMS 542863Certiicate No. FS 547274

    European Headquarters

    Excel House

    Junction Six Industrial Park

    Electric Avenue

    Birmingham B6 7JJ

    England

    T:+44 (0)121 326 7557

    F: +44 (0)121 327 1537

    E: [email protected]

    Middle East & Arica Headquarters

    PO Box 293695

    Ofce 832, Building 6WB

    Dubai Airport Free Zone

    Dubai

    UAE

    T:+971 4 7017987

    F: +971 4 7017989

    E: [email protected]

    Asia Pacifc Headquarters

    29th Floor

    Wing On Centre

    111 Connaught Road Central

    Hong Kong

    T:+852 3065 7006

    F: +852 3065 7004

    E: [email protected]

    Printed on FSC certiied paper which includes recycled ibres


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