TECHNICAL SPECIFICATION
RH 1800-W – DRIVE OVER RECEPTION HOPPER
THE POWER TO MOVE MATERIALS
RH 1800 - W – RECEPTION HOPPER
The RH 1800 – W Bulk Reception Hopper is designed to accept bulk material from Trucks/Bulkers. Telestacks
Reception Hopper Range is designed to be loaded directly from trucks and can receive up to 20m3 payload. The
machine can be loaded via bottom discharge trucks with clam shell openings. The hopper can also be fed by Front
End Loaders with a bucket volume of up to 8m3 pay load. When Loading with Front End Loader the hopper sides
are hydraulically raised and fixed in a vertical position. The machine can feed auxiliary equipment, reclaim on to
other conveyors, directly load ships, trucks, rail wagons etc. Since the Reception Feeder is wheel mounted the unit
has excellent mobility on site and will eliminate double handling of material, which ultimately reduces overall costs
for operator.
Our solutions offer the most efficient method of
transferring bulk material from trucks, rail wagons, wheel
loaders or discharging grab cranes to auxiliary
equipment in a range of applications and industries. The
range offers greater flexibility and mobility then fixed
infrastructures while maintaining performance and
minimising any civil requirements.
Eliminate Double Handling of Material
Various Designs to suit a wide range of
applications
Over 10 years’ experience supplying Telestack
Bulk Reception Solutions
3 THE POWER TO MOVE MATERIALS
RH – TYPICAL APPLICATIONS
Drive over Truck Unloading
Mobile reclaim hopper feeding overland conveyor / stacker.
Rail wagon loading.
Feeding other conveyors to stack or barge / ship load material
Directly from wheel loaders, grabs and excavators
Direct loading from tipping road trucks, walking floor trailers etc.
Used in Port stockyards, primarily to feed ship-loading equipment
Can be used to load small vessels directly
Ship-unloading, directly from vessel cranes and mobile harbour equipment
Loading vessels and barges, directly from wheel loaders or grab cranes
Feeding directly into other Telestack equipment
Feeding fixed equipment
Reclaiming and discharging onto overland conveyor systems
Mobile bulk reception hopper, feeding onto Stacker/Re-claimer belt
RH – WHY USE MOBILE?
The use of mobile truck unloading systems is ever
expanding globally. The innovative nature of the
Telestack range means operators have the
ultimate flexible solution for handling bulk
material. The Telestack range offers many benefits
to your operation including:
Increased mobility increases flexibility
when handling your bulk material
No civil construction or planning
permissions required
Lower CapEx investment when compared
to fixed infrastructure & mobile harbour
cranes
Environmental considerations – integrated
dust extraction & containment systems
Ideal for muliti–cargo berths when
handling dry bulk/containers/break bulk
Perfect investment for stevedoring
companies ensuring lower costs per
tonne
Multi-functional equipment – same units
for ship-loading/ship-unloading, stacking
& reclaiming
4 THE POWER TO MOVE MATERIALS
TITAN – THROUGHPUT EXPLAINED
Cycle Timing
Cycle timing will define the throughput of any Titan feeder. The throughput of your system will be calculated based
on: The total payload of the discharging truck and the total cycle time needed to discharge the load.
This calculation will then give the approximate total tonnes per hour through the system. A sample cycle time is
displayed below:
1. The first truck will line up and approach the ramps of the machine.
2. The truck will drive over the ramps and will come to a stop leaving the tipping gate directly inline with the
stopping position.
3. The back ramp door is then raised to create a hopper area for the truck to discharge. The truck body will
raise 30-70% and discharge the initial surge into the reception hopper. As this initial surge begins to clear
the body is then raised 100% discharging the entirety of the load into the hopper.
4. The truck body will then lower 100% depart for the hopper.
5. The second ramp door will then raise to clear access material into the hopper.
6. When the material has cleared the hopper, the doors will then lower. As the first truck departs the second
truck pulls up to start the cycle over again.
Example Throughput Calculation
Total Truck Payload – 30 Tonnes
Total Cycle Time – 180 Seconds (3 min)
180 Seconds = 20 Trucks per Hour
Total – 30 Tonnes x 20 Trucks per Hour
= 600 TPH (Based on 100% Efficiency)
Factors affecting Throughput
1. Material Density
2. Truck Capacity
3. Truck Specification
4. Ramp Height/Angle
5. Material Flow Characteristics
6. Secondary System Requirements
7. Traffic Management
In all cases there should be consultation with
the factory to confirm throughput.
4
3
1
2
5 THE POWER TO MOVE MATERIALS
RH 1800 - W – KEY ADVANTAGES
Complete range of on-site mobility options to suit all ground conditions
Complete range of power options including: Diesel, All Electric, Dual Power, On-Board
Generator
Can receive up to 32 tonne (20m3) pay load from articulated trucks.
Increased safety as no need to stockpile with wheel loaders.
Unit can be transported complete or without gearboxes fitted on RoRo trailer
Unrivalled mobility and flexibility when in operation.
High specification machine designed for ease of maintenance commanding an excellent resale
value at project conclusion.
Heavy duty design and manufacture.
Ability to handle complete range of materials such as; Coal, Grains, fertilisers, Biomass, Ore’s
(iron, copper, gold, bauxite), Aggregates, Woodchips, Mulch, Wood Pellets, Sulphur, Cement
Clinker and many more
RH 1800 - W – KEY FEATURES
Production rates of up to 1200tph (1320 Ton / hr).
Maximum lump feed size of up to 100mm (4")
Can receive up to 20m3 tonne pay load from trucks.
Can receive up to 8m3 tonne pay load from wheel loaders.
Various lengths of Incline Conveyor – suggested 12, 15 and 20 metres
Can be transported on 1 x low loader
Can be transported by fifth wheel coupling in USA on king pin of Truck (braked axles and
suspension option required)
Heavy duty design and manufacture.
6
5
THE POWER TO MOVE MATERIALS
THROUGHPUT - EXPLAINED
Quoted throughput is based on a
running angle of 18 deg.
Telestack throughputs are primarily based on a typical running angle of 180
. Depending on selected angle of operation throughput
will vary.
Increasing working angle above 18 deg will
decrease throughput
Reducing working angle below 18
deg will slightly increase throughput.
22o
18o
14o
Feed method, material characteristics and environmental conditions can affect throughput, overall performance and maximum working angle.
THE POWER TO MOVE MATERIALS
Metric Imperial
Conveyor Length 11.6m 38’ 1”
Machine Working
Length
25.62m 83’
Discharge Height (19o) 4.58m 15’
Operating Width 6.9m 22’ 8”
RH W1800 – WORKING DIMENSIONS
8 THE POWER TO MOVE MATERIALS
Metric Imperial
Transport Length
(Head Folded )
17.34m 56’ 11”
Transport Width 3.36m 10’ 11”
Transport Height
(Head Folded)
4.22m 13’ 11”
Overall Weight 35,000 Kg 77,162 Lbs
Unit can also be transported in a 40' High cube
container.
RH 1800 - W – TRANSPORT
THE POWER TO MOVE MATERIALS
RH 1800 - W – MACHINE FEATURES
Feeder
Grid Height - 850mm
Grid aperture - 200mm x 100mm
Hopper length - 3,200mm
Belt Speed - 1.5m/s-1
Hold Down roller at tail drum 150mm dia plain
return with 40mm bearings
Guarding around tail drum
1800mm wide (72") - EP 630, 4 ply, 6mm top +
2mm bottom.
Horizontal Impact rollers
Hydraulic fold up sides as standard.
Standard machine utilises earthen ramps to
reach feed in height.
Optional extra of additional manual fold ramps to
negate the use of earthen ramps.
Optional extra of additional hydraulic fold ramps
to negate the use of wheel loader to manually
fold the additional ramps manually fold the
additional ramps.
10 THE POWER TO MOVE MATERIALS
Hopper Outlet/Variable Height Gate
Tapered outlet from rear to front of hopper
Variable height gate controlled by handle
activated adjuster at ergonomic height
Transition Point
Hold Down roller at exit from hopper at
transition
15mm Low Friction poly hold down skirting
3 x transition rollers under the belt at outlet
Wrap Around Drive Mechanism
Standard unit with Electric Direct Drive
Motors and Gearboxes.
Wrap drive with rubber lagged and crowned
drive drum
1 x Primary face scraper located at head
drum
Incline Folder over Mechanism
2 x hydraulic rams with counterbalance and
anti -burst to fold over incline conveyor.
Incline Fold Over
Incline Conveyor
11 THE POWER TO MOVE MATERIALS
15m Heavy duty lattice frame design
incline conveyor.
1800mm wide Trough rollers x 127mm
diameter
Plain return rollers
Mounted on pillow block bearings
Grease Canisters as standard with optional
extras for Centralised greasing.
Inspection Platform
Galvanised inspection platform at the front
of the hopper
Wheels
4 off - 295/80/22.5 single wheel on floating
bogie.
Heavy duty RHS design sides for integral strength
throughout the unit.
Structural RHS cross members to ensure the
chassis is rigid and robust.
Control Panel
IP 66/ 67 rated panel with Adams enclosure and
panel mimic.
Hydraulic Powerpack
5.5 kw Hydraulic power pack standard 32 grade oil
Standard machine is spool valve operated for
hydraulic top fold (located on chassis)
Hopper fold up. At an ergonomic height on the
inspection platform via spool valve.
Chassis
12 THE POWER TO MOVE MATERIALS
Option ID Micron
Finish
Coats Finish range
DFT (µm) 1 2 3 4 5
Telestack P1
(Standard)
140 K3 PU PU
(Flash)
N/A N/A 120µm -
155µm
Telestack P2
(Marine)
250 Zinc K3 PU PU
(Flash)
N/A 250µm -
300µm
Telestack P3
(Special)
300 Zinc K3 K3 PU PU
(Flash)
275µm -
325µm
PRE-PAINT PREPARATION
All steel work Degreased/Cleansed
Shot blasted in accordance with standard SA 2.5
Steel shot blasted with synthetic mineral silicate using a grain size of 0.2 – 1.5mm, to give a high
cleaning rate and etch acceptable for coatings.
A – K3 – High Build Two-Pack Epoxy Primer - A high performance two-pack epoxy primer designed
to meet the exacting requirements of the agricultural and construction equipment markets, used in all
applications. B – Zinc Rich Epoxy Primer – Zinc based epoxy primer with capability for high build application, used
in Marine and very abrasive applications.
C – PU - High Solids Two-Pack Polyurethane Finish – High performance Two-pack polyurethane
designed to meet the exacting requirements of the ACE and materials handlings market, can be used
in all applications.
COLOUR
1. RAL - 7032– Telestack Cream
2. RAL - 3001 - Telestack Red
All steel work fully painted, including inside edges of holes/cut-outs, along edges and underneath/hidden
faces not normally viewed.
*(All externally purchased items shall have a nominal DFT of 50-100 µm, as delivered to Telestack. If
additional paint is required this must be discussed up front with the sales team.)
Paint Specification
13 THE POWER TO MOVE MATERIALS
Additional Hopper Ramps
Ramps to remove requirement for earthen ramp.
Dual Fold Manual
Dual Fold Hydraulic
RH 1800 - W – OPTIONAL EXTRAS
14 THE POWER TO MOVE MATERIALS
Dedicated Facility With A Dedicated Team - Telestack after-sales department quickly solve problems to
ensure the safe and efficient operation of Telestack equipment in the field and support regular maintenance and
uptime of the product. Parts packages are tailored to suit the equipment, the application and the location.
The Correct Part First Time, Every Time – Our spare part team does extensive research into ensuring that you
receive the correct parts ASAP. Telesatck will go above and beyond to get your machines up and going. All of
our Telesatck Spares teams do extensive internal training regarding the spare parts on your machine.
Consistent Quality that you Have Come to Expect from Telestack – Consistent quality is at the heart of what
we do. Internal quality checks exist to ensure that you receive the correct part and that is of sufficient quality.
What We Do – Within the Spares department we continuously build and develop strong relationships with our
customers, putting your needs at the fore. Particularly in relation to after ales support, spare parts queries,
shipping and transport and assistance with technical knowledge where possible. We have a team dedicated to
assist you with all issues relating to after sales
Aftersales Contact Info
Tel: +44 (0)28 8225 1100
Email: [email protected]
Web: www.telestack.com/aftersales/
AFTERSALES
RH 1800 - W – TRANSPORT INFORMATION
Options
The TITAN can be transported in a number of ways:
1 x load on Low loader trailer
2 x 40 Foot High Cube Containers + 1 x 20 ft High Cube Container.
1 x Optional Towable unit for USA (max 20,000 lbs per axle)
` `
` `
`
THE
POWER
TO MOVE
MATERIALS
Telestack Limited
Bankmore Way East
Omagh, Co.Tyrone
Northern Ireland
BT79 0NZ
Tel:+44 (0) 2882 251100
Fax:+44 (0) 2882 252211
Web: www.telestack.com
Email: [email protected]
The information in this document is for information only and is subject to change without notice. Telestack assumes no liability resulting from errors
or omissions in this specification, or from the use of the information contained herein. Due to the continual product development we reserve the
right to change specifications without notice. Any product dimensions and figures given out in this specification are for guidance purposes only.
These results will vary depending on product, commodity and application. Some or all of the machines in these pictures may be fitted with optional
extras. Telestack is a registered trademark.