Transsteel Robotics Mecanos Fronius

7/24/2019 Transsteel Robotics Mecanos Fronius

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TransSTEEL ROBOTICSSoluciones para el Acero StructuralIng. Ruben Parisuaa C.

Especialista Robotica Industrial

MECANOS AUTOMATION SAC

Mvil l: 986406343 - #948450982

E-mail: [email protected]

www.mecanosautomation.com
mailto:[email protected]://www.andestechnology.com/mailto:[email protected]://www.andestechnology.com/http://www.andestechnology.com/mailto:[email protected]://www.andestechnology.com/mailto:[email protected]


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2 Fronius International GmbH / first name last name / TransSteel Robotics / 12.07.2011

FRONIUS: SINGLE-SOURCE-VENDOR


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POSICIONAMIENTO MUNDIAL EN EL

MERCADO DE LA SOLDADURAAUTOMATIZADA

/ Perfecta soldadura del acero

/ Confiabilidad

/ Robustes

/ Facil operacion


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PRINCIPALES BENEFICIOS

/ FSC (Fronius System Connector)

/ Adecuados para la integracion de Robots con mueca perforada (Hollow Wrist)

/ Control preciso del alimentador de alalmbre (minimos tiempos en cambios de liners y

rapiudo cxambio de antorchas)

/ Componentes estandarizados para sistemas roboticos Conventional y PAP (Process Arm

Peripherals)


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SYSTEM OVERVIEW


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POWER SOURCE

/ Fuentes de Poder de 350A and 500A

/ Sistema de Refrigeration por liquido, el

mismo de las fuentes standard TransSteels

/ Standard filtro de polvo

(standard feature)

/ Plataforma de montaje (optional)

/ HMI directa en la fuente de poder

Panel A y B


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TECHNICAL DATA POWER SOURCE

TransSteel 3500

/ Power input range:

380 V to 460 V, +/- 10 % (or 480 V + 5 %)

/ Duty cycle 40 %: 350 A;

/ Duty cycle 100 %: 250 A

/ Duty cycle at 25 C, 350 A: 60 %/ Weight: 26,45 kg

/ Efficiency at 250 A: 90 %

TransSteel 5000

/ Power input range:

280 V to 460 V, +/- 10 % (or. 480 V + 5 %)

/ Duty cycle 40 %: 500 A; Duty cycle 100 %: 360 A

/ Duty cycle at 25C, 500 A: 55 %

/ Weight: 30,15 kg

/ Efficiency at 360 A: 91 %


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ROBOT INTERFACE

/ Diferentes tipos de interfaces disponibles:

/ Simple interface (Solamente start signal y current flow

seales alojadas internamente en la fuente de poder)

/ Automation interface (ROB 3000)

/ Standard I/O robot interface (ROB TSt,

ROB5000 OC)

/ Digital robot interface (DeviceNet TSt,

CanOpen TSt, Interbus TSt)

/ Instalaciones internas o adosadas(en la fuente de poder)

o montadas externamente (en celda del robot

para facile ensamblaje y diagnosis


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INTERFACE SUPPORT FIELDBUS

BE2,0200,8052

Handhold black

42,0300,1429

Holder

42,0300,1429

Holder

BE2,0200,9690

Strain-relief for hosepack


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ALIMENTADOR DE ALAMBRE

/ Un considerable pequeo y compacto alimentador de alambre

Diseo innovador y ergonomico

/ Nueva tarjeta de accionamientos y sistema

Fronius System Connector (FSC)

VR5000 ROB Konv.

conventional system

VR5000 ROB PAP

PAP-System


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/ 16 bar compressed air cleaning

/ Welding gas pressure sensor

/ E-set external CAT-signal

/ Quick connection for wire feed hose

Atencion:Siempre ordenar los rodillos alimentadores por separado y deacuerdo al kit de

soldadura en su aplicacion!

ALIMENTADOR DE ALAMBRE - OPCIONES


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WIRE FEEDER ADVANTAGES

/ Power cable connectors fully insulated to protect against personal contact

/ Comfort wire, negates the necessity to open wire feed unit

/ Nuevo motor de 42 Volt con IGBT

/ Cubierta standard/ Alimentador con velocidad de 1-25m/min


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WIRE FEEDER MOUNTING

Two new wire feeder mountings:

/ New PAP mounting

(slidable)

/ New conventional mounting

(stress relief spring)


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WIRE FEEDER MOUNTING PAP

(CHANGING LINERS)

/ Moveable wire feeder,

improves liner changing

time saving!

Open cover & loosen

clamp screws

Open FSC and slide the

wire feed unit

Remove wire feed inlet

colet then remove liner ...and reassemble


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WIRE FEEDER MOUNTING

CONVENTIONAL

New stress relief :

/ No abrasion of the corrugated hose at the wire feed mounting

/ Higher life cycle of interconnection hosepack (minimum bending radius)


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FRONIUS SYSTEM CONNECTOR (FSC)

/ Quicker and easier welding torch changes

(quick release leaver)

/ Exactly defined current transfer ensures a stable controlled process

/ All peripherals connected via a central connector removing all externalconnections

/ A central connector is used for both robot and manual processes (conventional &

PAP)


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WATER COOLED WELDING TORCH

HOSEPACK + CONNECTOR/ All welding torches fitted with

corrugated protective tubing

/ Exclusive to FSC

/ No externally visible cooling lines on torch

hosepack (big advantage: simplified mounting

on PAP systems)

/ The FSC connector is used with both conventional

and PAP systems

/ Water lines (feed and return) are fitted with a

snap connector (direct push/snap connection

between torch body and cooling lines)

Attention:Please order basic kit separately!


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CONNECTION HOSEPACK

/ Split protective hosepack covers

(hosepack with standard and corrugated

protection)

/ Corrugation hose on robot arm with an

increased flexibility and more heat resistance

/ Standard protective hoses

(oil-resistant) are optimal for

use on floors


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NEW MAGNETIC CRASHBOX PAP

/ New magnetic crash box for

both conventional and PAP systems

/ Smaller ergonomic design (shorter

assembly time, smaller interference

contour at the 6th axes)/ Release force easily adjustable on

site by swapping magnetic rings

Magn. Crashbox PAP

Conv. Crashbox PAP


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NEW MAGNETIC CRASHBOX PAP


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WELDING TORCH BODY & COUPLING

Welding torch body

/ Torch body is based on TransSteel manual

/ 350 A, 500 A

/ Gas- or watercooled

/ New welding torch coupling

Coupling

/ Both gas- and watercooled welding torch heads

are fitted in the same way

/ Protected against incorrect fitting of differenttorch heads, G and W type fittings

/ A more precise and stable connection over

current available systems


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CONFIGURATION KUKA WATERCOOLED


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CONFIGURATION KUKA GASCOOLED


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CONFIGURATION ABB WATERCOOLED


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CONFIGURATION ABB GASCOOLED


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CONFIGURATION FANUC WATERCOOLED


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CONFIGURATION FANUC GASCOOLED


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CONFIGURATION MOTOMAN WATERCOOLED


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CONFIGURATION MOTOMAN GASCOOLED


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Transsteel Robotics Mecanos Fronius

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