Turbines Intro

TurbinesDr. Rohit Singh Lather

Introduction

A Turbine is a device which converts the heat energy / Kinetic energy / Pressure Energy into the Kinetic Energy & then to Rotational energy or directly to rotational Energy

• First century AD - Heron of Alexandria, first recognized thermal engineer

AeolipileHero of Alexandria

Reaction engine First recorded steam engine

Source: www.wikipedia.com15/09/16 Dr.RohitSinghLather

http://www.italoamericano.org and www.google.com

Branca's Stamping MillIn 1629 an Italian engineer, Giovanni Branca, was

probably the first to invent an actual impulse turbine

John Barber Gas Turbine In 1791 John Barber, an Englishman. was

the first to patent a design that used the thermodynamic cycle of the modem gas

turbine

15/09/16 Dr.RohitSinghLather

Types of Turbines

Turbine Family

Gas TurbineSteamTurbineHydraulic Turbine

Water exerts pressure on blades of a turbine

Steam exerts pressure on blades

of a turbine

Hot gases exerts pressure on blades of a

turbine



Hydraulic Turbines

Pelton Kaplan Francis15/09/16 Dr.RohitSinghLather

Steam Turbines


• Steam turbine with three rotors discs (dark) and two stator disc (white)

• Turbine Shaft is connected to the electric generator

Angle of the steam turbine blade to increase the impact of steam

Steam Exit


Gas Turbines

Compressor Combustion Turbine



Introduction to Hydraulic Turbines

Water Wheel Water Turbine/Hydraulic TurbineTurbine

Generator


Schematic of a Hydro Power Plant for Electricity Generation


Understanding the Fluid Energy

Bernoulli Equation

Potential + Pressure + Kinetic = Constant

H = z + 𝒑𝝆𝒈 +𝒗𝟐

𝟐𝒈

A cubic meter of water can give about 9800 Joules of mechanical energy for every meter itdescends and a flow of a cubic meter per second in a fall of 1 meter can provide 9800 W of power

𝑷 = 𝜼. 𝝆. 𝒈. 𝒉. 𝒒

Pressure Head

Velocity HeadTotal Head

Static Head


According to the action of water on moving blades turbines can be classified as Impulse and Reaction

Impulse Reaction



• Tangential flow turbines: In this type of turbines, the water strikes the runner in the direction

of tangent to the wheel. Example: Pelton wheel turbine

• Radial flow turbines: In this type of turbines, the water strikes in the radial direction

accordingly, it is further classified as,

- Inward flow turbine: The flow is inward from periphery to the centre. Eg.: old Francis turbine.

- Outward flow turbine: The flow is outward from the centre to periphery. Eg.: Fourneyron

turbine

• Axial flow turbine: The flow of water is in the direction parallel to the axis of the shaft.

Example: Kaplan turbine and propeller turbine

• Mixed flow turbine: The water enters the runner in the radial direction and leaves in axial

direction. Example: Modern Francis turbine.

According to the Direction of Flow Through Runner


• High head turbine: In this type of turbines, the net head varies from 150m to 2000m or even

more, and these turbines require a small quantity of water. Example: Pelton wheel turbine

• Medium head turbine: The net head varies from 30m to 150m, and also these turbines require

moderate quantity of water. Example: Francis turbine

• Low head turbine: The net head is less than 30m and also these turbines require large

quantity of water. Example: Kaplan turbine

According to the Head at Inlet of Turbine

According to Head and Quantity of Water Available

• Low head and high rate of flow

• High head and low rate of flow

• Medium head and Medium rate of flow


• The specific speed of a turbine is defined as, the speed of a geometrically similar turbine that

would develop unit power when working under a unit head (1m head)

• Low specific speed turbine: The specific speed is less than 50. (varying from 10 to 35 for single

jet and up to 50 for double jet ) Example: Pelton wheel turbine

• Medium specific turbine: The specific speed is varies from 50 to 250. Example: Francis turbine

• High specific turbine: the specific speed is more than 250. Example: Kaplan turbine

According to the Specific Speed of the Turbine

According to the Disposition of Shaft • Horizontal turbine

• Vertical turbine


• In the impulse turbine, the total head of the incoming fluid is converted in to a large velocity

head at the exit of the supply nozzle

• That is the entire available energy of the water is converted in to kinetic energy

• Although there are various types of impulse turbine designs, perhaps the easiest to understand is

the Pelton wheel turbine• It is most efficient when operated with a large head and lower flow rate

Impulse Turbine


• The only hydraulic turbine of the impulse type in common use, is named after an American

engineer Laster A Pelton, who contributed much to its development in about 1880

• Known as Pelton Turbine or Pelton Wheel

• Oldest form of water turbine is Pelton Turbine

• A natural head of a stream of water is utilized to drive it

• It is an efficient machine particularly suited to high heads, in excess of 450 m

• The rotor consists of a large circular disc or wheel on which a number (seldom less than 15) of

spoon shaped buckets are spaced uniformly round is periphery

• The wheel is driven by jets of water being discharged at atmospheric pressure from pressure

nozzles

• The nozzles are mounted so that each directs a jet along a tangent to the circle through the

centres of the buckets

Pelton Turbines


• Down the centre of each bucket, there is a splitter ridge which divides the jet into two equal

streams which flow round the smooth inner surface of the bucket and leaves the bucket with a

relative velocity almost opposite in direction to the original jet

Depending on water flow and design, Pelton wheels can operate with heads as small as 15 meters

and as high as 1800 meters

The Pelton wheel is most efficient in high

head applications


• For maximum change in momentum of the fluid and hence for the maximum driving force on the

wheel, the deflection of the water jet should be 180 degree

• In practice, however, the deflection is limited to about 165 degree, so that the water leaving a

bucket may not hit the back of the following bucket

• Therefore, the camber angle of the buckets is made as 165 degree



• Best suited -for higher flow rate and lower head situations.

• The rotation of runner or rotor is partly due to impulse action and partly due to change in

pressure over the runner blades; therefore, it is called as reaction turbine• The penstock pipe feeds water to a row of fixed blades through casing

• These fixed blades convert a part of the pressure energy into kinetic energy before water enters

the runner

• The water entering the runner of a reaction turbine has both pressure energy and kinetic energy

• Water leaving the turbine is still left with some energy (pressure energy and kinetic energy)

Since, the flow from the inlet to tail race is under pressure, casing is absolutely necessary to

enclose the turbine.

• In general, Reaction turbines are medium to low-head, and high-flow rate devices. The reaction

turbines in use are Francis and Kaplan

Reaction Turbines


Francis Turbine

• Francis Turbine is an inward flow reaction turbine

• Designed and developed by the American Engineer James B. Francis

• It is a mixed flow turbine in which the water enters the runner radially at its outer periphery and

leaves axially at its center

• This arrangement provides a large discharge area with the prescribed diameter of the runner

• Suitable for large quantity of water and low and medium heads


Power plants with net heads ranging from 20 to 750 m


The main parts of a radial flow reaction turbine are:

• Casing: - The water from penstocks enters the casing which is of spiral shape in which area of

cross section of casing goes on decreasing gradually. The casing completely surrounds the runner

of the turbine.

• Guide mechanism: - It consists of stationary circular wheel all round the runner of the turbine.

The stationary guide vanes are fixed on guide mechanism. The guide vanes allow the water to

strike the vanes fixed on the runner without shock at inlet.

• Runner: - It is a circular wheel on which a series of radial curved vanes are fixed. The surfaces of

the vanes are made very smooth. The radial curved are so shaped that the water enters and

leaves without shock.

• Draft tube: - The pressure at the exit of the runner of reaction turbine is generally less than

atmospheric pressure. The water exit cannot be directly discharged to the tail race. A tube or

pipe of gradually increasing area is used for discharging water from the exit of turbine to the

tailrace. This tube of increasing area is called draft tube. 15/09/16 Dr.RohitSinghLather


PenstockMade of steel and is embedded inside the dam

Draft Tube


Turbine shaft


Francis RunnerWicket Gates


Francis Turbine Wicket Gate Operation



• If the water flows parallel to the axis of the rotation of the shaft, the turbine is known as axial

flow turbine

• If the head at the inlet of the turbine is the sum of pressure energy and kinetic energy and

during the flow of water through runner a part of pressure energy is converted into kinetic

energy, the turbine is known as reaction turbine

• For the axial flow reaction turbines, the shaft of the turbine is vertical. The lower end of the

shaft is made larger which is known as hub. The vanes are fixed on the hub and hence hub acts as

runner for axial flow reaction turbine

• The following are the important type of axial flow turbines: Propeller turbine and Kaplan turbine

• When the vanes are fixed to the hub and they are not adjustable, the turbine is known as

propeller turbine

• If vanes on hub are adjustable the turbine is known as a Kaplan turbine. This turbine is suitable

where a large quantity of water at low heads is available

Axial flow turbines


Kaplan Turbine

• Kaplan turbine is a

- Axial flow turbine (high flow)

- Low Head

- High Specific speed

- Reaction Turbine

• The runner blades are adjustable and can be rotated about the pivots fixed to the boss of the

runner

• The blades are adjusted automatically by servomechanism so that at all loads water enters them

without shock

High efficiency is maintained at part loads





Power plants with net heads ranging from 10 to 70 m 15/09/16 Dr.RohitSinghLather

• Designed by Austrian engineer Viktor Kaplan in Brno in 1913. Kaplan turbine is the only type of

water turbine with adjustable blades

• Adjustable blades allow work with low performance. For example in small hydro power plants

• Water under pressure flush draft tube through the wicket gate and falls on the adjustable

blades, which enables adjust the flow

• After crossing propeller is the kinetic energy of water converted into rotational motion shaft

• The shaft powered generator producing electric power

• The draft tube should be full of water, because the suction causes pressure drop which results in

Cavitation





Date post:	14-Feb-2017
Category:	Engineering
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Turbines Intro

Engineering