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l Thermal Solutions & Motor Solutions l Infrared "Greenwash" l A Better Understanding of a Non-VFD Rated Motor l So You Want to Start a Motor Testing Program l Understanding Specularity Makes for Brilliant Thermography l Jump Start Your Infrared Condition Monitoring Program l 2008 Global Course Schedule Practical news for practicing thermographers In This Issue: Summer / 2008 Continued on page 9 Twice the Knowledge, Many Advantages! T he Snell Group is pleased to offer educational and networking confer- ences for professional thermogra- phers, motor circuit analysis techni- cians and reliability leaders that showcases the knowledge of infrared and motor cir- cuit analysis. Gain professional develop- ment and industry insight from paper pre- sentations, case studies, product demos and expert forums while attending the co- located Thermal Solutions & Motor Solu- tions conferences in 2009. At either location attendees can learn, discover and explore the best practices of their peers while having the choice to par- ticipate in two conferences; Thermal Solu- tions and Motor Solutions. Thermal Solutions, featuring Infrared Thermography (IR), addresses everything from electrical systems to mechanical equipment as well as building and roof & www.LearnNewSolutions.com SAVE THE DATES Thermal Solutions & Motor Solutions Columbus, Ohio May 6-8, 2009 The Westin Columbus 310 S. High Street Thermal Solutions & Motor Solutions Memphis, Tennessee October 7-9, 2009 Fogelman Executive Conference Center, University of Memphis
Transcript
Page 1: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

l Thermal Solutions & Motor Solutions

l Infrared "Greenwash"

l A Better Understanding of a Non-VFD Rated Motor

l So You Want to Start a Motor Testing Program

l Understanding Specularity Makes for

Brilliant Thermography

l Jump Start Your Infrared Condition Monitoring

Program

l 2008 Global Course Schedule

Practical news for practicing thermographers

In This Issue:

Summer / 2008

Continued on page 9

Twice the Knowledge, Many Advantages!

T he Snell Group is pleased to offer educationalandnetworkingconfer- ences for professional thermogra- phers,motorcircuitanalysistechni-ciansandreliabilityleadersthatshowcasestheknowledgeof infraredandmotorcir-cuit analysis. Gain professional develop-mentandindustryinsightfrompaperpre-sentations, case studies, product demosandexpertforumswhileattendingtheco-located Thermal Solutions & Motor Solu-tionsconferencesin2009. Ateither locationattendeescanlearn,discoverandexplorethebestpracticesoftheirpeerswhilehavingthechoicetopar-ticipateintwoconferences;ThermalSolu-tionsandMotorSolutions. Thermal Solutions, featuring InfraredThermography (IR), addresses everythingfrom electrical systems to mechanicalequipment as well as building and roof

&

www.LearnNewSolutions.com

SAVE THE DATES

Thermal Solutions & Motor SolutionsColumbus, OhioMay 6-8, 2009The Westin Columbus 310 S. High Street

Thermal Solutions & Motor SolutionsMemphis, TennesseeOctober 7-9, 2009Fogelman Executive Conference Center, University of Memphis

Page 2: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

Page 2

© 2008 The Snell Group

TheSnellGroupistheworld’sleadingexpertonusingInfraredThermography(IR)andMotorCircuitAnalysis(MCA)toreducerisk,increaseuptime,savemoney,conserveenergyandimprovesafety.

[email protected]

I

Thermal ReflectionsJohn Snell, Principal The Snell Group

Infrared "Greenwash"

United States Headquarters P.O. Box 6 Montpelier, Vermont 05601 Tel: +1.802.229.9820 Fax: +1.802.223.0460 1.800.636.9820 (toll-free in the US and Canada)

United States Midwest Office 5162 East Stop 11 Road Suite 4 Indianapolis, Indiana 46237 Tel: +1.317.882.6590 Fax: +1.317.882.6591

Canada 556 Edward Avenue Suite 58 Richmond Hill, Ontario L4C 9Y5 Tel: +1.905.508.3305 Fax: +1.905.508.3375

United Kingdom Tyn-y-Coed Glynhir Road Pontardulais Swansea SA4 8PX Tel: +44 (0) 1792.881956 Fax: +44 (0) 1792.885089

recentlysawathermalimageoftwohousesinanational“green”magazine, purportedly“proving”thatonewasbetter insulatedthantheotherbecause theexteriorwascooler.Itwasobvioustome,andwouldhavebeentoany criticalthinkerwithabasicunderstandingofheattransfer,thatnothingofthesorthadbeenproven.Thedifferencewascausedbythesunshiningonthetwohomes,oneofwhichwaspaintedalightcolor,theotherdark.Icandemonstrate a similar phenome-nonwiththeimageofabuildingcorner (Image 1) both sides ofwhichareidentical,exceptoneisbeing heated by the sun 45°C(113°F) while the other is in theshade 18°C (65°F). I expect wewill seea lotmoreof this in thenear future, especially where aquickbuckcanbemade. “Howhotdoyouwantthattobe?”I’velongjokedwhendemonstratinghowtochangethelevelandspanset-tingsonacameraduringclass,knowingweinfacthavetremendouspowertouseourimagerstopersuade—ordeceive.Withthemarketbeingfloodedwitheasytouse,lowcostcamerasIexpectwewillseemoreofthesamegoingforward.Thelatestcamera,pricedatjust$3,000isbeingmarketedas“soeasytousenotrainingisneeded”yetitincludesemissivityandbackgroundcorrections,averylowmea-surementresolutionandfixedfocus. You cannot whitewash or “greenwash” physics and heat transfer! Globalwarming,ontheonehand,isaverycomplexsetofinterrelatedissues.Ontheotherhand,itisrathersimple:whenweburnfossilfuels,weaddCO

2totheat-

mosphere.Thatinturnreducestherateatwhichheatcanradiatetospace.Itisabalance;withthesameamountofenergyshiningdownontheEarth,butlessleav-ingsomeobservationsareshowing thattheplanetappearstobewarmingup. Strategiesmanyareexploring tore-duce global warming include “reducingour carbon footprint” or “offsetting car-bon.”Wecanreduceourfootprintbyus-ing less fossil-based energy or by con-suming it more efficiently. Countlessmeasurescanbeeffectivelyimplementedtomakeadifference,suchasusinghighefficiencywindowsor testing the effec-tivenessofinsulationsystems. Offsetting carbon is more challeng-ing.WhenweburnfossilenergyweaddagivenamountofCO

2totheatmosphere.

Image 1

Infrared image taken from the inside, looking at the outside wall, of a building during the heating season showing three different types of windows and their thermal performance relative to each other.Continued on page 9

Page 3: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

Page 3

Infrared "Greenwash"

Lessons From the FieldJeremy Kays On-site IR & MCA TechnicianThe Snell Group

A Better Understanding of a Non-VFD Rated Motor and the Thermal Effects When Used with a VFD

T he motor in question for this case study was on a VariableFrequencyDrive(VFD)butwasnotVFDrated. While on my infrared mechanical route I found thisparticular motor running hot. The surface of the motorappeared to be approximately 58°C (136°F) while the sur-roundingmotorswereshowing10°C(50°F).Thetemperatureoutsidewas4°C(25°F)with2to3mphwinds. Whenthisparticularplantreachesfullcapacitythereisaneedtoslowdowntherateofproductuntiloperationscancatch back up. The device in question is an old Siemensmotor that isnotVFD ratedanddoesnothave the torquecurvebydesignsothatwhentheoperatorslowsdowntheprocessthemotorstartstostall,whichinturncausestheVFDtoincreaseoutputandforcesthemotortosurgeupanddowninspeed. This surging can increase mechanical stresses on themotorwhileforcingthesystemoutofalignment.Atthesametime the fan on the motor is unable to push enough airthroughtheunittokeepitcoolatslowerspeeds.Thisalsocreatesaproblemintheoverloadssuchthatthemotordrawsenoughcurrenttotripit,whichinturnwillinterruptproduc-tionandcausedowntime. Figure 1, shown right, contains the thermal and visualimagesofthemotorwhenIencountereditduringmyroute.

Problem resolution:

ThecustomerinstalledaVFDratedmotortohelphandlethefunctionthatthismotorisintendedtoperform.Thenextthermogram (Image1) is froma follow-up inspection afterinstallationofaVFDratedmotorandwastakenduringsimi-lar environmen-tal conditions tothe first inspec-tion. It showsa maximum sur-face temperatureof17°C(62.3°F). What was learned:

Makesurethatthepersonwhoordersyourmotorsunderstandstheapplicationparametersandthelimitationsimposed.

Figure 1

Image 1

Page 4: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

Page 4

TSo, You Want to Start a Motor Testing Program

Don Donofrio Instructor and Consultant

The Snell Group

his is the first in a series of articles that will begin at the initialimplementationofamotor testing program and continuethrough full implementation of “Off-Line,” “On-Line,” and Power QualityTesting.Wewill cover themajorityofmotor tests and the various methodsthatmotortestermanufacturersusetoaccomplishthesetests. In 1986, the Electric Power Re-search Institute (EPRI) funded Gener-al Electric to conduct a study for thecausesofmotorfailures.Ofthemotorfailuresmonitored,36%ofthefailureswere Stator related and an additional10% were attributed to Rotor failures.The majority of other failures weremechanically related. Looking at thebasicstatistics,47%ofthefailureswereelectricallyrelated.However,nostudywasperformed todetermine ifanyofthe mechanical failures were electri-callyinduced. Thisstudypromptedthedevelop-mentofvariousmotortestingtechnolo-gies that are now making significantcontributionstoreliabilityprograms.

Establishing a Testing Program

Whenyoufirststartamotortestingprogramatyoufacilitytherewillbealearningcurverelatedtomanufacturersoftwareanddataanalysis.Implemen-tationofasuccessfulprogramalsore-quires theestablishmentof credibility.Production supervisors and personnelare always reluctant to support shut-downsthatrequiremajormaintenance,especiallywhen thedetermination forthatshutdownisanewtechnology.Agoodmethodforestablishingbothpro-ficiencyandcredibility is tostartwithtesting warehouse spares. The timespent conducting that testing allowsyou to become familiar with the testinstrumentwhileaffordingyoutheop-portunitytoidentifyfaultsintheware-housespares.Inmostcasesitisnormaltofindfaults inapproximately20%ofspares.

Thenextstepinprogramestablish-ment isdeterminingwhat to test. It isnecessary to determine the criticalityof your facility’smotors andprioritizethemotorsthatshouldbetested.Somebasicguidelinesforestablishingpriori-tiesare:

l Medium/HighVoltagemotors withfrequentstarts

l Medium/HighVoltagemotors

l LowVoltagehighhorsepower motorswithfrequentstarts

l LowVoltagehighhorsepower motors

l CriticalmotorsthatrunoffofVFD’s

l Criticalmotorsregardlessof horsepowerthatwillaffect production

Thisprioritizationcoversthe“highdollar” motors first. The medium andhigh voltage motors are expensive topurchase, repair and replace. Motorsthat are utilized in applications thatrequire frequent starts are also priori-tized as they receive the most opera-

tionalstress.Anothermajorfactorthatshould be considered in establishingpriorities is the effect on productionandthetimeforreplacement.Inmanycasessmallandevenfractionalhorse-powermotorscaninterruptprocessesandmay takea considerableamountoftimetoaccessandreplace.Inthesecasesthecostoflostproductiontimeshould be seriously factored into es-tablishing testing criticality. As withany unscheduled shutdown the ex-pense that is of the greatest concernisnottherepaircosts,butthatoflostproduction. Otherconsiderationsforprioritiza-tionoftestingdependupontheman-ufacturing process. Safety and healthrelatedissuesandaccessibilityshouldalso be considered. This process can

Page 5: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

alsobecontractedout.Manycompa-nies now perform plant assessmentswhich involve a thorough review oftheplant’sassetsandprocesses.Us-ingtheassessment,allassetsarepri-oritized based on the equipment’scriticalityandatestingprocessisthenrecommended. This provides youwithameansofgraduallyimplement-ingaprogramandallowingittogrowaspersonnelbecometrainedandthefunding for necessary equipment isallotted.

Coming up in the next issue:

MotorAcceptance–TheLastLineofDefense

Page 5

MOTOR TESTING TIP

Neverrunanofflinemotortestwhilethemotoristurning.Thiswillyieldfaultydataandyouranalysisofthisinformationwillmostlikelybeincorrect.Howcouldamotorbeturning,youask,ifitislockedoutandtaggedoutforofflinetesting?

Fans....Ifthewindisblowing.Pumps....mayhavefluidmovinginthemcausingthemtoturn.

" When you first start a

motor testing program at

you facility there

will be a learning curve

related to

manufacturer software

and data analysis."

Motor Circuit Analysis Offline Training... Gain an advantage with The Snell Group

l MCA Offline Training Course September 15-19, 2008 Charleston, South Carolina $1,895 USD, per person (limited class size)

l On-Site Training Also Available

A customized course at your facility will:

• Integrate hands-on field work with your equipment • Accommodate your scheduling needs • Eliminate travel expenses

Contact Us:To learn more about valuable training options to support your condition monitoring program:

www.thesnellgroup.com/mca 1.800.636.9820 (toll-free in the US and Canada)

1.802.229.9820

[email protected]

New! Motor Circuit Analysis

Training and Consulting Resource…

MCA eBriefs from The Snell Group.

Sign-up for this e-newsletter at www.thesnellgroup.com/ebriefs

Page 6: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

ave you ever noticed your reflection in a painted MCC panel or piece of glass and thenwondered“waitaminutehowcan thisbe?” I thought thatpainttypicallyhasanemissivitybetween0.9and0.95andglasshasanemissivityinthe 0.8 range (in the long-wave spec-trum).Howcanagoodemitteralsobeagoodreflector?ThatseemscontrarytowhatwelearninLevelItraining. In fact, theseemissivityvaluesareinthecorrectballparkandinLevelIwedocovertheRATrule(R+A+T=1)andKirchoff’sLaw(A

=E)andputthem

togetherforanopaquesurface(T=0)intothatallimportantradiometricrela-tionshipofR=1-E(i.e.agoodreflectorisapooremitterandconversely,apoorreflectorisagoodemitter). Butthisoccasionallyleadsustoanincorrectassumptionthatwhenweseea clear reflection the surface must beapooremitterorwhenwedonotseea reflection itmustbeagoodemitter.How is it possible that these assump-tionscansometimesbeincorrect?Thereareafewreasonsforthis,themostob-viousbeing that a very high tempera-turesourceinthebackgroundcanoftenbeobservedasa reflectionevenonahighemissivitysurface.Butlessobviousistheissueofspecularity. The word specular is an adjectivedefinedas‘of,relatingto,orhavingthequalitiesofamirror”1,henceaspecularsurfaceisamirror-likesurface.Youcanthink of the game of pool as being a‘specular’gamebecauseaball‘reflects’predictablyoffthecushionatanangleequalandoppositetotheanglethatitstrikesthecushion.Anintenseinfraredreflectionwhereyoucanclearlymakeoutbackgroundthermaldetailisaspec-ularreflection.

H

Page 6

Understanding Specularity Makes for Brilliant Thermography

Greg McIntosh, P. Eng.Managing Director Snell Infrared Canada

Theoppositeofaspecularsurfaceis a perfectly diffuse (or Lambertian)surface. In this case, parallel infraredraysfromabackgroundstrikeasurfaceandbounceoffatalldifferentangles.Imagineplayingpoolonahomemadepool table with plywood as a cush-ion–theangleofreflectionwouldbetotally unpredictable – and the ballwould bounce off in any direction itfeltlike(Mybrother-inlaw’spooltablemusthavethistypeofcushionasthisperfectlydescribesmygame). Whether a surface is specular ordiffuse(orrealisticallyalittleofboth)originates with the smoothness (orroughness) of a surface and not itsemissivity.Wecanhavehighemissivitysurfaceswhichappeartobereflective(e.g., glass) and lower emissivity sur-faceswhichdonotappeartobehighlyreflective(e.g.,brushedaluminum).Ifweweretolookatapieceofglasswecan clearly seeour reflection, yetwesimultaneously can obtain a reason-ablethermalemissionfromtheglass. This emissivity test (Figure 1) onheatedglassperformedwithapieceofelectricaltaperevealsanemissivityof0.82,yetyoucanclearlyseeareflec-tion of my hand below the electricaltape. When inspecting glass surfaceswemust have a uniformbackgroundinordertomakeanysenseoutofthepatterns. Building inspections can beparticularly problematic as we canhavetheclearskyandcloudsandeventhe building across the street clearlydefinedinthewindowsasspecularre-flections.Yet,ifwearecarefulincon-trolling our inspection technique wecan indeed find problems related tofailedinsulatedglassunits. Asoxide formson the surfaceofmaterialssuchascopperoraluminum

two things happen: the emissivity ofthe surface increases, but also it getsrougher. So a switchyard componentmaynotappearshinyorreflective,butitsemissivitymaystillbequitelow.Ineffect,onadiffusesurfacetheangleofincidencestillequalstheangleofreflec-tion,butbecause thesurface is roughtheparallel incoming rays bounceoffindifferentdirections. Therearetwowaystomakeasur-facesmooth.Youcanpolishit(removetheroughhighspots)oryoucancoatit(fillinthedips).Mostofthetimewedoboth: remove the oxide layer throughpolishingandthenaddaprotectivefin-ishtopreventtheoxidefromformingand keeping the surface smooth andspecular. Unlike the visible band ofelectromagnetic radiation where both

Figure 1

Lessons From the Lab

Page 7: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

surfaces it should be a maximum ofabout 60°. Since our imagers have amuchwiderfieldofviewwemusttakethatintoconsiderationandreducethe60°guidelinebyapproximately50%ofourlensfieldofview.Sincemostofususea20°to30°standardlenswehavetoreducethe60°by10°to15°–orthecenterofour viewingarea shouldbenomorethanabout45°to50°fromtheperpendicular.Ifwewereusinga60°wide angle lens we should decreaseourmaximumviewingangletoabout30°fromaperpendicular.

Specular reflections: A ‘bright’concept that’sworth some thoughtasweperformourfieldinspections.

1“Specular”,Merriam-WebsterOnline Dictionary,2008.

Page 7

polishing and coatingoften create ahighlyreflectivesurface,intheinfra-redportionof thespectrumthe twoprocesses can produce differing re-sults.Onmetalsurfacespolishingre-movestheoxidelayerandsmoothesthesurface,simultaneouslydroppingtheemissivityandmakingthesurfacespecular.Coatingasurfacewithpaintcanraisetheemissivitybutaddsomespecularity –we see this on factorypainted electrical panels on switch-gear and MCC panels – an emissiv-itytesttellsusthat,justliketheglassshowninFigure1:thepaintedmetalhasahighemissivity,butyetwecanoftenseeareflectionofourselvesinthepanel. Specular reflections will hap-penonmanysmoothmaterialswhenthere are well-defined hot or coldsources in the background and weareobservingthesurfaceatanequaland opposite angle to them. Whenboththebackgroundsourceandob-serverareatlowanglesthespecularreflection canbecomequite intense.Somethermographershaveusedthisconceptto“seearound”lineofsightobstacles such as Plexiglas® panelsthatdon’textendrighttotheedgeofanelectricalenclosure. Aheatedaluminumtestpanelinour Infrared Learning LaboratoryTMis shown in Figure 2. This piece ofaluminum has alternating brushedand polished aluminum strips. Youcan clearly see the reflection of mein thepolished stripsbutnot in thebrushedstrips.OurLevel II studentsoften make the assumption that thepolishedaluminum is lowemissivityandthebrushedaluminumishigheremissivity(sincetheydonotseetheirreflectioninthebrushedaluminum).But,placingapieceofhighemissiv-ity electrical tape across the stripsclearly demonstrates that both stripshavealowemissivity.Inthisparticu-larcasewehavetypicalbackgroundlike we would find in a substation.The background walls are varyingfrom approximately 25oC to 26.5oC(77oFto79.7oF)andmysurfacetem-peratureisvaryingbetween31oCand34oC(88oFand93oF).Theshinymetalstripsareclearlyshowingallofthesebackground variances including my

thermaloutlineagainstthewallsbehindme.But thediffuse strips are averagingeverything in the background together,creatingwhatappearstobearemarkablyuniform surface temperature of 28.7oC(83.6oF)+/-0.02oC.Anemissivitytestonthediffuse strip revealed a very consis-tenteof0.28. Surfacespecularityisoneoftherea-sonsthatweencouragestudentsinLevelItomovearoundwhentheythinktheyseeahotspot.Aspecularreflectionwillmovewithyou.Adiffusereflection,how-ever,maynotappear tomoveasmuchand may require significantly changingthebackground.Itisforthisreasonthat

" The word specular is

an adjective, defined

as ‘of, relating to, or

having the qualities

of a mirror”1, hence a

specular surface is a

mirror-like surface."

Figure 2

wealsoencourageyou,wheneverpos-sible, to have a uniform thermal back-ground,andwhenyoudon’thaveone,to try tocreateonewithsayaweldingscreenorlargepieceofcardboard. Now let’sfinishoffwith someLev-el III geek stuff. A Lambertian surfacecomesfromLambert’scosinelawwhichsaysthatradiationemittedfromadiffusesurfacewill falloffas thecosineof theanglefromtheperpendicular.Sowhydowesayinclassthatyoucanchangeyourangleup to about 45°whenviewing adiffusesurface?Thereasonisthatasanobservertothesurfaceourviewingareagetslargeraswechangeouranglecloserto the surface. More area = more radi-ancewhichcounteractstheangularfall-off.SoaLambertiansurfacewillappeartobeauniformreflector,oremitter,uptoareasonableangle(Inotherwordsitwillappear tohaveequal‘brightness’aswechange our viewing angle). Now whatabout that maximum angle? For a spotradiometer(withanarrowfieldofview)experiencehasshownthatformanyreal

Page 8: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

I

Page 8

s your company currently doing infrared (IR) inspections aspart of theirconditionmonitoringprogram? Isyourreliability/maintenanceteamusing IR for electrical inspectionsbutnot for mechanical inspections ofelectric motors, gearboxes, or otherrotating assets? Do you not have anin-house IR inspection program andneedtofigureouthowtojustifyitandgetstarted? Regardlessofwhatstageyourcompanyisatutilizinginfraredasareliabilitytool,considerthebenefitsofanauditofyourcurrentprogramoran assessment for developing a newprogram,allofwhichallowyourteamto reduce risk, increase uptime, savemoney,conserveenergyand improvesafety. IfyouarecurrentlyusingIRinyourpredictivemaintenance(PdM)programan independent audit can be a greatwayforfindingpotentialimprovements.By bringing someone in from theoutsideyoucangetanunbiasedviewofyourprogramandhowitcomparesto industry best practices. Whileinternal audits are a critical part ofanycontinuousimprovementprocess,there is great value in a periodicauditbeingperformedbyanexternalindustryexpertwhoseknowledgemayhelpbringanewperspective. If you do not have an IR-basedasset management program and yourecognize the value in getting onestarted, an assessment by an expertoutside of your company can be agreat way to develop a roadmap foryour program development efforts.Once you have laid the foundationand mapped out the course, it ismucheasier toachieve thegoalsyouset for your program. In fact, settingperformancegoalsandmetricsshouldbeacriticalpartofanyassessment. Therearetenareasthatshouldbecoveredinanycomprehensiveauditorassessment,whichinclude:

l Applications:Youmustdetemine what types of assets you are

Colin ThielmannNational Sales Manager

The Snell Group

Jump Start Your Infrared Condition Monitoring Program

goingtoinspect.Aretheyelectrical, mechanical, or both? Developing a list of critical equipment shouldbe apartofthisprocess.l Equipment: If you have a condition monitoring program you should evaluate the thermal imagingequipmentyouarecurrent- ly using and determine if it still meetsyourinspectionneeds.Ifyou aredevelopingaprogramthenyou must first determine what types of inspectionsyouaregoing todo and then determine which camera has the capabilities you need to performthoseinspections.

l Safety Practices: Personnel safe- ty should be a primary concern of any reliability-centered mainte- nance (RCM) program. When fol- lowing industry best practices you should use NFPA 70E as one of yourguidelines.

l Routes and Scheduling: Knowing what you want to inspect and developing efficient routes and schedules for conduct- ing the inspections in a realistic time frame given available personnel resources will be critical toyoursuccess.

l Inspection Procedures: Once you have your list of equipment inspection list, routes, and scheduling done you must then develop inspection procedures for the different types of equipment tobeinspected. l Reporting: An important part of any condition monitoring program is reporting. Reports must be detailed enough so that mainte- nance technicians can identify what repairs need to be made to eachasset.l Training and Certification: If your program follows or will follow American Society for Non DestructiveTesting(ASNT)guide-

lines,thentrainingandcertification isveryimportant.Undertheseguide- linesthegoalofanyprogramshould be toget IR technicians toLevel II standards in an efficient manner through quality training programs andplentyoffieldworkandhands- oncameratime.l Performance and Metrics: No program is complete unless measures of success are clearly defined. Some of these include maintenance costs and downtime reduction targets, increased productivitytargets,andareduction in catastrophic failures or planned maintenance.l Program Management:Howwill you manage and sustain your conditionmonitoringprogramover time?Willasoftware-basedsolution be used? Will it have to be integrated into your CMMS? Don’t forget that after the newness has worn off a certain amount of self promotion will be necessary to keep the results and benefits well knownwithinyourorganization.lContinuous Improvement: Finally, continuous improvement should always be a goal of any effective condition monitoring program. Processes and procedures for executing continuous improvement initiativesmustbeputinplace.

Onceyouandthedecisionmakerswithin your organization recognizethe benefits that can be achieved bycommitting resources to developingand/oroptimizinganin-houseconditionmonitoringprogram,youonlyneedtodetermine how to tap the knowledgeof reliability experts specializing inconsulting,inspections,mentoringandtraining.

Page 9: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

applications, while Motor Solutions,showcasing Motor Circuit Analysis(MCA), explores the application ofboth offline and online motor testing.Additionally, knowledge on programdevelopmentandprocedurespluscasestudies fromspecific industrieswillbepresented by professionals who areactiveintheindustry. A shared Exhibit Hall showcasingnew products from both IR and MCAequipmentmanufacturers,aswellasre-lated technology and knowledge ven-dors,isanotherhighlightoftheconfer-ence. “For anyone considering newequipmentorlookingtoupgrade,Ther-malSolutions&MotorSolutionsisthe

Infrared “Greenwash” Continued from Page 2

If we then somehow “trap” an equalamountofCO

2,saybygrowingtreesor

plantsthatuseit,wehavemadeupforthe expenditure by creating a savingsaccount.Anothersimplebalancingact:carbonaddedpluscarbonstoredresultsina“netzero”situation.Whilecontro-versial,offsetswillprobablybepartofalong-termstrategytoslowglobalwarm-ing. In the short run, however, carbonoffsettingisfraughtwithproblems.Willthetreeactuallygrowandthrive?Havewedestroyedalocalvegetativeecologythatwasmoreefficientatstoringcarboninordertoplantthetree?Weretheinsu-lation and new windows properly in-stalledso that theyreallyarereducingconsumption and, thus, our carbonfootprint?Idon’tpretendthattheseareall simple issues thatcanbeeasily re-solved,nordoIpretendtohavealltheanswers. I am suggesting that we need tomakecertainthatthecornerstoneofour

Thermal Solutions & Motor Solutions: Twice the Knowledge, Many Advantages!Continued from Page 1

Page 9

bestplacetoseethelatesttechnolo-gies from the industry,” says JohnSnellofTheSnellGroup.“Atthesametimeweremainavendor-neutralcon-ference in thatallequipmentmanu-facturersarewelcometoexhibit.Thisenablesustoofferthegreatestdiver-sityofproductdemonstrationswhileprovidingthebestvalueforthoseinattendance.” In addition to paper presenta-tionsandtheconferenceexhibithalllook for thepopularAsk theExpertand Case Study forums to returnalong with a number of opportuni-tiestonetworkwithotherattendees.ThermalSolutions&MotorSolutionsistheperfectsettingtomeetprofes-sionals from a variety of industriesandbackgrounds.Plannedreceptionsandbreaksthroughoutthethree-dayeventallowparticipantstomakenewcontacts,explorebusinessopportuni-tiesandshareexperienceswithotherattendees. Ongoing conference announce-

ments will be posted on ourwebsite,www.LearnNewSolutions.com.Youcanalsostayupdatedonthelatestdevelopments with the 2009 eventsthroughthe“SnellGroupConferences”e-newsletter sent monthly via e-mail.Those interested and not alreadyregistered can sign up online atwww.thesnellgroup.com/ebriefs.

exploration for answers comes fromgoodscience.Therecanbenoroomfor“greenwash”andthelevelofmis-information that is so unfortunatelycommonoflate.Thermalimagingwillcertainlyplayaroleintheprocess–fromhelpingimprovetheenergyef-ficiencyofbuildingstoreducingcata-strophicdamagetomachinerytopro-viding informationthatwillallowustoimprovemanyofthefundamentalprocesses upon which we rely. Butthe technology will also certainlybemisused. Let’skeepinfrared“green,”butnotuseitto“greenwash”thetruth.

" You cannot whitewash

or “greenwash”

physics and heat

transfer. "

Page 10: Twice the Knowledge, Many Advantages! T Snell …...While on my infrared mechanical route I found this particular motor running hot. The surface of the motor appeared to be approximately

Webinars from The Snell Group

Infrared Thermography

Webinars combine the expertise of the industry's most experienced independent knowledge provider with

the convenience of an online training interface. Live and recorded web-based sessions are offered

and are typically 30 to 60 minutes in length.

Registration Fee$25 - $79 USD (lengths vary) Payable with Visa, Master-Card, or American Express.

Who Can Attend?Anyone with a computer, a telephone connection, and internet access (minimum 56kbps connection required). For live webinars you must dial in to the teleconfer-ence to hear the webinar audio. For pre-recorded sessions, audio is through your computer’s speakers . Teleconference access is provided via a toll-free (in the U.S. and Canada) number, with an alternate U.S.-based toll number available.

Learn More and Register at:

www.IRwebinars.com

Available Topics:l A Brief History of Infrared Thermography

l Buying an Infrared Camera

l Determining Your Camera’s Measurement Resolution

l Electrical Inspections Using Infrared

l IR for Building Inspections

l Infrared Camera Resolution

l IR Standards for Building Applications

l Infrared Windows and Viewports

l Inspecting Buildings in Cold Weather

l Infrared Thermography for Home Inspectors

l Low-Slope Roof Moisture Inspections

l Locating Levels in Tanks, Vessels and Silos

l Reporting Procedures for Thermographers

Online Training

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Tel: +1.802.229.9820 or 1.800.636.9820 (toll-free in the US and Canada)Canada +1.905.508.3305 United Kingdom +44 (0)1792.881956 S. Africa +27 11.236.7342

Global Course Schedule (July thru December 2008)

* Pre-requisite: Level I Infrared Training

** Pre-requisite: Level I & II Infrared Training

To Register: www.thesnellgroup.com

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CANADA Level I-Thermographic Applications Date $1,695 CAD/person Toronto, Ontario 11-15 August Toronto, Ontario 29 September-3 October Calgary, Alberta 6-10 October Toronto, Ontario 3-7 November Montreal, Quebec 24-28 November (French) Toronto, Ontario 15-19 December

Level II-Adv. Thermographic Applications* $1,695 CAD/person Montreal, Quebec 15-19 September (French) Toronto, Ontario 27-31 October

Levell III-Best Practices** $1,950 CAD/person Toronto, Ontario 17-21 November

Electrical Applications* $1,095 CAD/person Toronto, Ontario 3-4 December

Building Systems* $1,095 CAD/person Montreal, Quebec 15-16 October (French) Toronto, Ontario 1-2 December

UNITED KINGDOM Level I Date £1,165 GBP/person Bridgend, Wales 15-19 September

Level II* £1,165 GBP/person Bridgend, Wales 3-7 November

UNITED STATES Level I-Thermographic Applications Date $1,695 USD/person Montpelier, Vermont July 14-18 San Diego, California August 11-15 Indianapolis, Indiana September 8-12 Philadelphia, Pennsylvania September 15-19 Charlotte, North Carolina October 6-10 San Antonio, Texas October 20-24 Tampa, Florida November 10-14 Montpelier, Vermont December 8-12

Level II-Adv. Thermographic Applications* $1,695 USD/person Montpelier, Vermont July 14-18 Indianapolis, Indiana September 8-12 San Antonio, Texas October 20-24 Tampa, Florida November 10-14

Electrical Applications* $1,095 USD/person Indianapolis, Indiana September 23-24 Tampa, Florida November 11-12

Building Systems* $1,095 USD/person Indianapolis, Indiana September 25-26

Mechanical Equipment* $1,095 USD/person Indianapolis, Indiana September 25-26

Non-Destructive Testing $1,795 USD/person Level II - Ferndale, Michigan October 20-23

Motor Circuit Analysis $1,895 USD/person Offline - Charleston, South Carolina September 15-19

l Any level course available on-site by requestl Infrared courses taught in Johannesburg, S. Africa – Call for schedule

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P.O. Box 6, Montpelier

Vermont 05601-0006

Presorted Standard

U.S. PostagePAID

Permit #601 Burlington, VT

The latest issue of

Learn new techniques and discover best practices of infrared (IR) and motor circuit analysis (MCA) for your professional development that:

lReduce Risk lSave Money lIncrease Uptime lConserve Energy lImprove Safety

Call for Papers – 2009 Conference

www.LearnNewSolutions.com

Share your knowledge with other IR and MCA professionals. Write a brief summary of your topic and submit it for review. e-mail: [email protected] / fax: +1.802.223.0460


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