Unified industrial wireless networks (cisco)

© 2006 Cisco Systems, Inc. All rights reserved. Cisco PublicPresentation_ID 1

Unified Industrial Wireless Networks

Emerson -Electronics and Wireless ConferenceJune 13, 2007St Louis, MI

Zeeshan NajmuddinWireless Networking Business Unit


Traditional Plant

Restricted & IsolatedStatic Environment

“Solid State”

Plantof the future

Dynamic, Integrated Mobile, Real Time

Connected Environment

“Liquid State”

Plant Operations Transformation

Integrated logistics, Maintenance & Operations

Remote & Virtual Operations

Seamless Communications

Enhanced & Integrated HSE Monitoring & Compliance

Real Time Ops Automation


Confluence of technologies


Enterprise Communications InfrastructureEnterprise Communications Infrastructure


Video

Wireless Unification: History Repeated

Data VoiceData Services Voice Services Video Services

Converged NetworkConverged Network Services

Wireless

Wireless Services


Unified Wired & Wireless NetworkUnified Network Services

• Common platform for intelligent services

• Greatest efficiencies and lowest TCO

• Extensive application support common across entire network

2005+2005+Guest & Identity

Voice & UC

Mobile E-Mail

RFID & LocationVideo

Surveillance Outdoor

• Converged IP network lowers TCO

• Some application efficiencies, not optimized

• Overlay wireless remains a support and management burden

2000s – 2005s

• Separate communications networks

• No common services• High support costs and limited

efficiency• Siloed applications

1980s – 2000s


Wireless Technology

Usage


RF’s Everywhere.. Applications Include

Plant Automation

Extended Communications

MobileComputing

Condition Monitoring &

Telemetry

Active / Passive &

Intelligent RFID

Video Surveillance

Asset & Personnel Tracking

WIPTracking

VHF/UHFRadio

IndustrialWirelessGSM

CDMAMarine / Aviation Comms


Not All RF Solutions are Created Equal


The Spectrum’s Getting Crowded Too…


Wireless Operational Challenges Include

Frequency Allocation & LicensingInterference High Noise Floor (EMI / RFI) & S/N RatioMulti-path EffectsHeavy Steel & Metal EnvironmentsNon-Line of Sight TransmissionWireless Domain ManagementInterference & Rogue Transmission DetectionSecurityInteroperability between standards (WSN, WLAN, WMESH, WiMax, Bluetooth, TropoScatter etc)


Industrial Environment Challenges

Intrinsic Safety / Hazardous Environments

CompliancePhysical AccessValidation / Commissioning

Extreme EnvironmentsDust,Humidity, Heat & Heat Dissipation Limited VentilationVibration

Power IssuesUnreliable / OutagesSurges / BrownoutsElectrical Supply Noise


Detailed RF Analysis is Key to Success

RF Site Survey CriticalRF Spectrum Analysis also important to understand operating environmentPlant Environments Require Special ConsiderationChoice of Partner with Experience in Such deployments is absolutely critical.


RF is 50% Art and 50% Science

1 Time RF Survey is not enough Radio Frequency Deployments require dynamic assessment.ALL RF Mediums are subject to similar issues (inc RFID, WLAN etc)

Why???

Look What Changes• Stocking Levels in Warehouse• Types of Materials located in Signal

Path• Moving Machinery• New Production Lines


Detailed Site Survey Essential

Warehouse Solutions also present challenges

“Enterprise” level equipment not suited for humid / cold environments.

Upgraded or Purpose Built Enclosures Required

Refrigerated WarehouseWireless Survey


Industrial Wireless Technology

Industrial Wireless SP100ISA-SP100 Industrial Wireless Systems for Automation

IEEE 802.11S Wireless Mesh

IEEE 802.15 Ultra Wide Band / ZigbeeIEEE 802.15.3a –WPAN (HDR)IEEE802.15.4a –WPAN (LDR)

IEEE 802.16 (WMAN / WiMax)

Instrumentation, Systems, and Automation Society

IEEE


Industrial Wireless Developments

IEEE and ETSI Leading Standards Dev.

Ruggedised 802.11 a/b/g (Cisco Integrated Product)Wireless Mesh (802.11s – Under Dev) – Cisco ParticipationUltra Wide Band (802.15.XX – Under Dev)

IEEE 802.15.3a: Alternative High-rate (HDR) physical layer for wireless personal area networks (WPANs).

• High data rate (HDR) transmissions (up to 1 Gbps)• Short Range (less than 10 meters)• Purpose - Multimedia distribution and high-speed data transfer.

IEEE 802.15.4a: Alternative low-rate (LDR) physical layer for WPANs.• Industrial communications focus• Superior Performance in Noisy & Reflective Industrial environments• High-precision ranging or location capability (RTLS) with 1meter accuracy or better• High aggregate throughput• Ultralow power (RF)• Low Power Consumption• More Cost Effective than HDR UWB solution


Wireless SensorNetworks (WSN)

Technology


Functionality Requirements Help Determine Tag And Reader Types

Intelligent

Active

Passive

Sensors, Motes and Actuators

Additional Data Added to Tag

Identification OnlyFunctionality =>

Asset

Manage-m

ent

Track & Trace

Integrity&

M

aintenance

Tag type

Remote Diagnostics

Remote Control


Timing driven by evolution of Wireless Sensor Networks

2001 2002 2003 2004 2005 2006 2007 2008 2009+

Stage 1

Stage 2

Stage 3

• Proprietary radios

• Market fragmentation

• Focused on systems integrators & few leading edge OEMs

• Unit costs: $1,00-1000

• Pilots — Building, Industrial (equipment monitoring, lighting, HVAC), AMR/LM

• Market traction

• ZigBee emerges

• Semiconductor Focus

• Early adopter OEMs

• Unit costs: $10-100

• Ramp up: Building Automation Equipment monitoring AMR/LMHome automation

• Wireless And IP Ubiquity

• Standards dominate

• Self organized and managed networks

• IEEE 802.15.4 emerges

• SP 100 WG

• OEM Focus

• Unit costs: $1-10

• New apps emerge:Medical/healthPersonal convenienceAutomotiveAsset tracking, etc.

Source: ON World


What’s Needed? Integrating Islands of Sensor Data and Device Networks at a Systems Level.

Integration of Information and Device Islands

Mesh of Sensors

Intranet

802.11Backbone

SensorGateway

Controller

EnterpriseServer

Mesh of Sensors

Intranet

802.11Backbone

SensorGateway

Controller

EnterpriseServer

Device - End Nodes

ElectricMeter

GasMeter

Point to Point or MeshWired or Wireless

Enterprise IP Network

MotorCompressor


Wireless Sensor Networks –IP Enablement• IP integration - augmented by service gateways

IP enabled - All devices (including low-end devices)• Ease of management, maintenance, end-to-end services• Interoperability between devices• Link layer independence

• Wireless and Wired links• Centralized Gateways to provide

• Management• Access control• Policy enforcement

• Requires standardization effort


Cisco IndustrialWireless


Work Order Management CMMS

Services Oriented Network Approach

Workforce Management

Documentation Management

Enterprise Data SourceCRM / ERP / DW

MF / Mini / Legacy Apps

Mobile Application Gateway and Profile Management

Inter-DomainServices

Data Collection,Filtering , Analysis, &

Historian

Identity ManagementServices (IdM)

Firewall/VPN

Web ServicesXML interactions

802.11x/15.4 GPRS/GSM, CDMA/TDMA, etc.

Mobile InformationWorkers

SOAPSOAP

Automated RFID or otherData Capture Devices

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

MeshAP

OutdoorWireless Mesh

User Services

I/O Services

Desktop\Workstation


Industry 1st – Cisco Industrial Wireless Solution

Purpose Built Hazardous Safe Industrial Wireless Mesh AP (based on AP 1500)First Commercially Available ProductIntegrates with Enterprise Class Wireless (Unified Controller & WCS) solutionDelivers Superior performance & meets / exceeds industry operating requirements

FeaturesRugged CasingHigh Power Radios Built In Battery BackupIndustrial Grade Power Supply w/ Multiple Power options (+12VDC, +48Vdc, AC etc)

UL: Class I, Division 2

ATEX: Class 1 Zone 2

IEC: Zone 2


New Cisco 1520 Wireless Mesh APAP 1522 – Dual-radios

802.11a 5GHz for Backhaul802.11b/g 2.4GHz for Access

Improved higher power radio performanceMRC Diversity - Maximum Ratio Combined signals from multiple antennas maximizes receive sensitivity Improve client coverage, throughput and link reliability

Backhaul/Uplink options1000BT Gigabit EthernetCable Modem DOCSIS 2.0 with Cable Power Supply Fiber Interface with 100BaseBX SFP

LEDs for status and troubleshootingInternal Battery Backup option (3-4 hours) Ethernet port POE out (802.3af) to power peripheral devices (outdoor video cameras)


Cisco 1520 Hazardous Locations Certification

Cisco 1522 is designed to meet US, Canada and ATEX Hazardous Locations requirementsAluminum die cast housing, approximately 12” W x 7.8” H x 6.4” D, weighs 14 lbs.CSA Hazardous Location certification for US and Canada: Class I, Division 2

Groups A,B,C,D with T5 (120 deg C) temp codeATEX certification for worldwide deployment: Class I, Zone 2

Groups IIC, IIB, IIA with T5 (120 deg C) temp codeCertifications issued by: CSA for US/Canada, KEMA (Netherlands) for ATEX NEMA 4X and IP67 enclosure, 55 deg C maximum ambient temp with solar loadingFor Class I, Zone 1/Division 1 requirements: use TerraWave explosive proof enclosures


Specialized Outdoor Installations

Require Experienced Industry SI’s


Cisco & Intermec 1st to Market with Enterprise Class I-Safe

Intermec & Cisco have 1st

Industry I-Safe / Ex rated AutoID/Mobility solution

Joint R&D & Collaboration is the focus

Integrated Solution to provide advanced applications such as Voice, Video and Real Time Data.

730 Class 1Div 1 CK32

Zone0

751 Class1 Div2ATEX Zone2


Operational Features of Outdoor Wireless MeshAP1500 Mesh Access Point

• Provide Intelligent, Fault Tolerant, Dynamically Routed Industrial Canopy.

• Dynamic Wireless Routing (AWPP) Capability• Self Learning & Zero Touch Operation• POE & Multiple Power Supply Options including

Solar Panel for remote locations• Ruggedised NEMA Compliant / Wash Down

Casing

Suitable for• Manufacturing Campus Environments• Transportation (Shipyard, Railway Terminus,

Freight & Logistics Centers)• Mining (Open Cut)• Oil & Gas Production Fields / Exploration

Centers SiSi SiSi

AP1500


Real Time Location Services

Aerospace – Airplane ManufacturerTracking airplane parts in the assembly process, from the point that they enter the facility until they are assembled into the airplane. Goal is to reduce the process delay (and cost) from lost/missing partsTracking tool cribs and high value tools used in the airplane manufacturing and maintenance processes to reduce process delay


Cisco AP

Cisco Unified Wireless SystemEvolution is Continuous

SecurityManagement

RF Management(planning tools)

CapacityManagement

Mobility/VPN

AP

IDS

Sensor

Location Tracking

Cisco WLAN Controller

Switch/RoutedNetwork

Cisco WCS

Cisco:• WLAN service delivery• Real-time RF management• Encryption/authentication• Intrusion protection • Location tracking• Capacity Management• Seamless mobility• Guest Access• Centralized management• Dynamic Control

Cisco Wireless Location Appliance

RFID ReaderSensorNetworks


Partnerships Driving Business Value

Combined Superior Industry Knowledge

Industry Relevant Solutions / Program Development

Leverage Combined Strengths

Powerful Solutions Integration Capabilities

Co-Development of Scalable & Relevant Industry Solutions Architecture


Partnerships Drive Success


Q & A



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