Upvc Pressure Pipes and Fittings

7/27/2019 Upvc Pressure Pipes and Fittings

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Rigid PVC Pressure pipes and fittingsThe Supreme Industries Ltd., has evolved to become an undisputed leader in Indias plastic

industry, with valuable experience in providing innovative and cost effective piping solution.Supreme is the name synonymous with quality, innovation and service. Supreme is trendsetters in plastic piping system in India. Companys objective is to meet the growing needs of the customers in water, waste management and infrastructure sector through speciallydeveloped high performance piping range. The Supreme comprehensive and exclusive rangeof plastic pipe systems are designed and manufactured to meet the highest standards setacross the world. Supreme has no doubt, brought about a revolution in the Indian plastics pipingindustry.

Supreme PVC pressure piping system with wide spectrum of pipes and fittings in different sizesand pressure class is perfect and ideal solution for water supply and irrigation. Its portfoliotoday consists of more than 5000 variety of products and caters to various piping applications.Due to its innovative range of products coupled with meticulous quality assurance, Supreme isreferred to as People who know plastics best. As a result, Supreme piping systems areprime choice of farmers, water supply bodies, architects, builders, government bodies and havesuccessfully replaced conventional piping products.

Jeevan bhar ka saath...


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THE SYSTEM

Supreme offers an exhaustive range of uPVC pressure pipesand fittings. Pressure pipes are manufactured as per IS 4985:2000 standard and are available in 20 mm to 450 mm sizes indifferent pressure class. Pipes with both types of joints i.e.solvent cement type and rubber seal type are available.Varietes of moulded fittings and wide range of handmadefittings are also available. Moulded fittings are manufacturedas per IS 7834 and fabricated fittings are manufactured as per IS 10124 as well as company standards. These pipes andfittings are used for variety of applications like, agriculture,irrigation, water supply, industrial process lines, swimmingpools and fire fighting mains, etc. These pipes are superior toC.I., D.l.or R.C.C. pipes and offers number of advantages like-lightweight, easy and fast installation, excellent corrosion andchemical resistance, high flow rates, long life and economy.

ADVANTAGES OF SUPREME RIGID PVC PIPES:Odourless and hygienic: These pipes are most ideal for carrying drinking water as they do not subject tocontamination.

High corrosion resistance : Being immune to chemical,electrolytic and galvanic action, these pipes are free fromcorrosion.

High chemical resistance : Pipes offer excellent resistanceto acids, oxidizing agents, alkalis, oils and domestic effluents.

Smooth bore : Pipes have mirror smooth inside surface andhence better flow characteristics in comparison to AC, Cl andGl pipes.

Self extinguishing quality : This eliminates need for fireresistant coatings.

Maintenance free : Corrosion resistance property of the PVCpipes, eliminates the need for painting or coating.

Longer lasting : As these pipes are free from weakness causedby scale formation, rusting, weathering and chemical action, theylasts for a life time.

Economical : Apart from superiority over conventional pipes,Supreme PVC pipes are light in weight and hence they offer totaleconomy in handling, transportation and installation.

PROPERTIES:Hazen Williams constant : 150 (remains constant)Specific gravity : 1.41 -1.46

-5Coefficient of linear expansion : 5.4 x 10 mm / m / C2Combined flexural and : 600 - 650 kgf/cm

compressive strength2Impact strength at 20C : 3 Kgf/cm

4 2Modulus of elasticity : 3 - 3.8 x 10 Kgf/cmVicat softening point : 80C

14

Electrical resistance : 10 ohm, cm

Note : 1) Pipes are offered in Light Grey (LG) and/or Dark Grey (DG) colour in standard lengths of 6 meter. Pipes are offered either plain or socketed, based on diameter 2and class of pipe. 2) Ringtight pipes with integral rubber ring socket (Elastomeric joint) are available in 63mm to 315mm in 4,6 and 10 kgf/cm pressure class.

3) Non standard wall thickness, lengths and colour can also be offered, if desired. 4) Prefix "PN" indicates Nominal Pressure i.e. working pressure .

Dimensions of uPVC Pressure Pipes as per : IS 4985:2000

2025324050637590

110125140160180200225250280315355400450

+ 0.3+ 0.3+ 0.3+ 0.3+ 0.3+ 0.3+ 0.3+ 0.3+ 0.4+ 0.4+ 0.5+ 0.5+ 0.6+ 0.6+ 0.7+ 0.8+ 0.9+ 1.0+ 1.1+ 1.2+ 1.4

NominalOutside

Diameter (D)-------

1.31.6

-2.02.32.62.93.33.64.14.65.15.86.5

Toleranceon OutsideDiameter

-------

1.72.0

-2.42.83.13.43.94.24.85.35.96.77.5

-----

1.51.82.12.52.93.23.74.24.65.25.76.47.28.19.1

10.3

-----

1.92.22.63.03.43.84.34.95.36.06.57.48.39.4

10.511.9

---

1.41.72.22.63.13.74.34.85.46.16.87.68.59.5

10.712.013.515.2

---

1.82.12.73.13.74.35.05.56.27.17.98.89.8

11.012.413.815.617.5

-1.21.51.82.32.83.44.04.9

-6.37.28.08.9

10.011.212.514.015.8

--

-1.61.92.22.83.34.04.65.6

-7.38.39.2

10.311.512.914.416.118.2

--

1.11.41.82.22.83.54.25.06.1

-7.78.89.9

11.012.413.815.417.3

---

1.51.82.22.73.34.14.95.77.1

-8.9

10.211.412.714.315.917.819.9

---

1.41.72.22.83.44.35.16.17.5

-9.5

10.912.213.615.317.0

-----

1.82.12.73.34.05.05.97.18.7

-11.012.614.115.717.619.6

-----

2.82.93.43.63.7

3.33.43.94.24.3

Class 1(PN)2.5 kgf/cm

Class 2(PN)4 kgf/cm

Class 3(PN)6 kgf/cm

Wall Thickness (t) mmClass 4(PN)8 kgf/cm

Class 5(PN)10 kgf/cm

Class 6(PN)12.5 kgf/cm

PlumbingPipes

Min Max Min Max Min Max Min Max Min Max Min Max Min Max


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INJECTION MOULDED FITTINGS

101010

66, 16

1, 6, 10, 161, 6, 10, 161, 6, 10, 161, 6, 10, 16

6

66

2025324050637590

110140

160200

1

11

22

345

68

COUPLER

3, 103, 10, 163, 10, 16

3, 6, 163, 4, 6, 16

1, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 16

4, 64, 6

64, 6

6

2025324050637590

110140160180200250

1

11

22

345678

10ELBOW 90

(Plain)

32x25 1x 10

REDUCINGELBOW (H.W.)

2025324050637590

110140200

1

11

22

3458

161616161616161616

44 ELBOW 45

20x"25x"25x"

50x1"63x2"75x2"

75x2"90x3"

122

23

10101016

6, 16666

ELBOW 90One side threaded

2025324050637590

110140160

180200250

1

11

22

3456

78

10

3, 103, 10, 163, 10, 16

3, 6, 163, 4, 6, 16

1, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 161, 2, 3, 4, 6, 10, 16

4, 64, 6

64, 6

6EQUAL TEE

25x2032x2032x2540x2550x2550x3263x2563x32

63x5075x6390x6390x75

110x63110x75110x90160x75

160x110200x160

x1x1x

1x1x1x1

2x2x1

2x12x2

3x23x2

4x24x2

4x36x2

6x48x6

1010101010

61010

6,104,6

44,6

64,6

44

4,66

REDUCINGTEE

Note : 1) Fittings are offered in Light Grey (LG) and Dark Grey (DG) colour. All the fittings shown in dark grey colour are in PN 16 pressure class. 2) Prefix "PN"indicates nominal Pressure i.e. working pressure. 3) 1kfg/cm pressure class fittings are introduced as economical "Smart" range.

Application/Special note : These are used for joining of two uPVC pipes. Fabricated couplers are also availablein 20 to 400mm sizes in different pressure class.

Application/Special note : These are used for short turnsof 90. These are not advisable on large pipelineinvolving high pressure.

Application/Special note : These are used for short turnsof 90. These are not advisable on large pipe lines.

Application/Special note : These are used for bypass and taking lower diameter service line out of main line.

Application/Special note : These are used for bypass andtaking equal size service line out of main line at 90.

Size inmm (ID)

Available PressureRating (PN)

Inchequivalent

Size inmm (ID)


Inchequivalent

SALIENT FEATURES:


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Size inmm (ID)


Inchequivalent

Size inmm (ID)


Inchequivalent

101010

666

20x"25x"25x"63x2"

75x2"90x3"

x

2

23

ONE SIDETHREADED TEE

FEMALETHREADEDADAPTER

(F.T.A.)

ENLARGINGTEE

663x75 2x2

6666

637590

110

22

34

CROSS TEE

MALETHREADEDADAPTER

(M.T.A.)

2025324050637590

110140160

1

11

22

3456

1010, 1610, 16

6, 166, 16

6, 10, 166, 10, 166, 10, 166, 10, 16

66

REDUCINGMALE THREADED

ADAPTOR(R.M.T.A.)

75x2"90x2"

90x2"

2x23x2

3x2

666

2025324050637590

110160

1

11

22

346

1010, 1610, 16

6, 166, 16

6, 10, 166, 10, 166, 10, 166, 10, 16

6

25x"32x"32x"

63x1"75x2"90x2"

90x2"

x1x1x

2x12x2

3x23x2

10, 1610, 16

106666 REDUCING

FEMALE THREADEDADAPTOR(R.F.T.A.)

25x2032x2032x2540x2540x3250x3250x4063x3263x4063x5075x4075x5075x6390x5090x6390x75

110x63

110x75110x90140x75140x90

140x110160x90

160x110160x140200x110200x160

x1x1x

1x1x11x1

1x12x1

2x12x1

2x12x1

2x23x1

3x23x2

4x2

4x24x3

5x25x35x46x36x46x58x48x6

1010

10, 166

6, 166

6, 1666

6, 166666666

6644

4, 64

4, 64

4, 64, 6

REDUCER

Application/Special note : These are used for by passand branch is threaded to connect male threadedpipe/fitting.

Application/Special note : These are used for by passand taking higher diameter service line out of main line.

Application/Special note : These are used for by pass andtaking equal size service line on both side of main line.

Application/Special note : These are used to connect auPVC pipeline directly to a female threaded metal pipe.

Application/Special note : These are used to convert theservice line into small or extra small lines.

Application/Special note : These are used to connect auPVC pipeline directly to a metal pipe of over diameter or vice - versa.

Application/Special note : These are used to connect auPVC pipeline directly to a male threaded metal pipe.

Note : 1) Fittings are offered in Light Grey (LG) and Dark Grey (DG) colour. All the fittings shown in dark grey colour are in PN 16 pressure class. 2) Prefix "PN"indicates nominal Pressure i.e. working pressure. 3) 1kfg/cm pressure class fittings are introduced as economical "Smart" range.

Application/Special note : These are used to connect auPVC pipeline directly to a female threaded metal pipe andall types of valves, taps, pumps etc. through a male

portion.


5/8

Size inmm (ID)


Inchequivalent

Size inmm (ID)


Inchequivalent

1010

10, 1616

6, 1616

66, 16

166

6, 166, 166, 16

66

6, 1666

6, 1666

25x2032x2032x2540x2540x3250x2550x3250x4063x3263x4063x5075x5075x6390x5090x63

90x75110x63110x75110x90

140x110160x110

x1x1x

1x1x1

1x1x1

1x12x1

2x12x1

2x12x23x1

3x2

3x24x2

4x24x35x46x4

7590

110

234

666

REDUCINGBUSH

THREADEDREDUCING BUSH

75x2"90x2"

2x23x2

66

TAIL PEACE

637590

110140160200

22

34568

6666666

637590

110

22

34

6666

FLANGE

FLANGEADAPTER

40x"50x"50x"50x1"

63x"63x"63x1"

75x"75x"75x1"

90x"90x"90x1"

110x"110x"110x1"

140x"140x"110x1"

140x"160x"160x1"200x1"

200x1"200x1"

200x2"

1x1x1x1x1

2x2x2x1

2x2x2x1

3x3x3x1

4x4x4x1

5x5x5x1

6x6x6x18x1

8x18x1

8x2

6666

6,106,106,10

6,106,106,106,106,106,106,106,106,10

6666666666

2025324050637590

110140160180200

SERVICESADDLE

1

11

22

345678

101010

66

4, 64, 64, 64, 6

4666

END CAP(Plain)

Application/Special note : These are used along withCoupler, Elbow, Tee, MTA, FTA to convert service line or fitting to smaller line.

Application/Special note : These are used for connectingan air release valve, Non-return valve, pumps and metalpipes etc with the pipe.

Application/Special note : These are used for taping thelarge service main line into small feeder line for household purpose and for connecting air release valves.

Application/Special note : These are used for connectingan air release valve / water fill way valve (C.I./M.S. etc.)and any other flanged fitting (like strainer) Non-returnvalve, pumps etc with the pipe.

Application/Special note : These are used along with Tailpiece for connecting an air release valve, Non-returnvalve, pumps and metal pipes etc with the pipe.

Application/Special note : These are used to close theend of pipe line.

Note : 1) Fittings are offered in Light Grey (LG) and Dark Grey (DG) colour. All the fittings shown in dark grey colour are in PN 16 pressure class. 2) Prefix "PN" indicatesnominal Pressure i.e. working pressure. 3) 1kfg/cm pressure class fittings are introduced as economical "Smart" range.


6/8

Size inmm (ID)


Inchequivalent

Size inmm (ID)


Inchequivalent

101010

666666

20x25x32x1

40x150x1

63x275x2

90x3110x4

1

11

22

34

END CAP(THREADED)

MALETHREADED JOINT

25x" x 16

6

666

63

7590

110

2

234

SINGLE Y

1625x" x

FEMALETHREADED TEE

1625x" x

FEMALETHREADED ELBOW

1625x" x

FEMALETHREADED JOINT

LEAKAGECOUPLER

637590

110140160180200

22

345678

66666666

1010101010101010101010

637590

110140160180200225250280

22

3456789

1011

SOLVENT CEMENT

Regular : Recommended for smaller sizes andlower pressure class - upto 75mm size - anypressure class, upto 110mm size in 4 and6 kgf/cm, upto 200mm size - 2.5 kgf/cm

Heavy Duty : Recommended for larger sizes andhigher pressure class - 90mm and 110mm in 10and 12.5 kgf/cm, 140mm and above sizes in4,6,10 and 12.5 kgf/cm

HANDMADE FITTINGS :Besides, vast range of moulded fittings, an exhaustive range of handmadefitting is also offered. This includes Couplers, Bends, Short bends, TeesReducing tees Cross tees, Tail pieces, Reducers, Wyes, End caps,Leakage couplers etc. in 20 to 450mm sizes in different pressure class.

Handmade division of the company is capable of making any tailor-madeitem as per customer standards and requirements. This implies a completesystem solution made of the same material and hence customer need not todepend on any conventional product.

Application/Special note : Threaded end cap with inside threads (BSP threads) are used to close the end of pipe line. NOTE : Incase of threaded fittings avoid overtighteningthe joint with wrench as it may damage the uPVC threads.

Application/Special note : These are used for by passand taking equal size service line out of main line at 45

Special note : All the leakage couplers are available in6", 9" and 12" standard length.

Note : 1) Fittings are offered in Light Grey (LG) and Dark Grey (DG) colour. All the fittings shown in dark grey colour are in PN 16 pressure class. 2) Prefix "PN"

indicates nominal Pressure i.e. working pressure. 3) 1kfg/cm pressure class fittings are introduced as economical "Smart" range.n All the dimensions unless otherwise specified are in mm

REPAIRCOUPLER(Handmade)

REPAIRCOUPLER

(with elastromericrubber seal)

7590

110140160180200

637590

110140160180200

23456782

2345678

44444

4466666666


7/8

HANDLING INSTRUCTIONS:Pipes should be kept on an even surface while storing. Theyshould be properly supported and should not be stacked for heights more than 1.5m for longer durations.

While laying big pipelines provision should be made for expansion joints, airvents and proper anchorage.Pipes or fittings should not be cleaned with solvent cement.

Quality of solvent cement plays an important role and hence itis recommended to use good quality solvent cement only.

2For large diameter and higher class pipes (6 Kgf/cm andabove) always use heavy duty solvent cement. Very old, hard,semi-fluid solvent cement should not be used.

FRICTION LOSS CALCULATION:Following Hazen William formula should be used for frictionloss calculation.

CONSUMPTION OF SOLVENT CEMENT :

JOINING INSTRUCTIONS :


8/8

Any specification can change without prior notice. All information contained in this literature is given in good faith and believed to be accurate and reliable. But because of many factors whichmay be outside our knowledge and control and affect the use of the product, no warranty is given or is to be implied with respect to such information, nor do we offer any warranty of immunityagainst patent infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions.

RINGTIGHT ADVANTAGES:These pipes are specially designed and suitable to overcomedifficulties experienced while joining solvent type pipes inhigher diameter and offers following advantages. As elastomeric sealing rings are used, requirements and

precautions associated with quality and quantity of solventcement are avoided.

Unlike solvent type joints, curing, periods are not requiredand hence pipelines can be tested and brought in useimmediately after

jointing. Pipe lay ing and

jointing is very easy,quicker and morereliable. Pipes up to140 mm size can be

jointed by hand forcebut large diameter pipes requires a jack. Joints are stable, watertight and can resist loads

from horizontal and vertical tractive forces. Joints can accommodate angular deflection up

to 2 and axial displacement result ing fromt h e r m a l e x p a n s i o n a n d c o n t r a c t i o n , w h i c heliminates the need of expansion joint as required insolvent type joints.

Joints can be made in any climatic condition.

ABOUT ELASTOMERIC SEALING RING :

Unique design of sealing ringsupplied with the pipe is made from

high quality EPDM rubber tomeet the practical requirementsof sites, which add major contribution to installation efficiency.This seal can be safely and easilyfitted in wet, cold and muddy conditions. These sealingrings offer following advantages.

1. Very low assembly force is required for joint.

2. It has big operational life. ( As per manufacturer minimumlife is about 50 years.)

3. These rings give greater reliability and joint tightness andcan withstand pressures beyond that of specified testing

pressure of the pipe.4. Specially suitable for under ground application.

5. It is resistant to salt water, organic vegetable oils, diluteacids and alkalies normally found inwaste water. It is also resistant toozone, ultra violet radiation, bacteria,fungus and termites. In short Supremeringtight pipes are designed to give longterm satisfaction to the customer.

JOINTING INSTRUCTIONS:1. Clean the inside of socket. Remove all traces of mud,

dirt, grease, gravel and clean elastomeric sealing ring.2. Form the ring into a heart shape by pinching a portion of

ring from inside. Insert into the socket and release toseat into the groove.

3. Factory supplied pipes are provided with a 15 chamfer.Mark the insertion depth on spigot portion of pipe. Cleanand apply lubricant to insertion depth before pushing intothe socket.

4. If pipe need to be cut, it should be cut perpendicular tothe axis of the pipe. Then it should be chamfered properly.

5. Align the socket and spigot correctly in the horizontaland vertical planes (before insertion, ensure that no sand

or dirt adheres to the lubricated surface of the pipe). C a r eshould be taken that the spigot end is inserted in thesocket at the correct angle.

6. Push the spigot into the socket until it reaches the depthof entry mark, do not over insert. This must be donemanually. Use a steel crow bar if necessary. Protect thepipe with wooden block. Insertion of spigot end insidethe socket should be at the correct angle.

7. In case of large diameter pipes, if crow bar does not givesufficient leverage, use of a jointing jack may be helpful.

RINGTIGHT RIGID PVC PIPES WITH SEALING RING

1 2 3 4 5 6

I & T SIL Gadegaon, Dist-Jalgaon= PC/AG/MKG/01= REV.10-01/2012

1161/1162, Solitair Corporate Park, Building No. 11,167,Guru Hargovindji Marg, Chakala, Andheri Ghatkopar Link Road,Andheri (East) Mumbai - 400 093. India. Tel: 91-22-6771 0000, 4043 0000Fax: 6771 0099 / 4043 0099.E-mail: [email protected] : www.supreme.co.inWorks : l Unit No.3, Gat No.47-48, at post Gadegaon, Tal.JamnerDist., Jalgaon.l D-101/102, MIDC, Jalgaon - 425 003.

91-22-6771 0126 / 4043 0126 Fax : 6771 0130Overseas Office :Export Division :

Sharjah, U.A.E. Tel # + 971 6 557 4484;Fax # + 971 6 557 4485

The Supreme Industries Ltd. (Plastic Piping Division) Branch Offices ' Tel. 7 FaxAhmedabad : 079 - 2768 1361 2768 0064Bangalore : 080 - 2667 3175 26673014Chennai : 044 - 39811180, 81 42132809Cochin : 0484 - 2385346 2385345Hyderabad : 040 - 66469558 23221120Indore : 0731 - 2432684 2432684 Jaipur : 0141 - 3206123 2332134 Jalgaon Gadegaon : 0257 - 3050541,42 3050611Kanpur : 0512 - 2332276 2332276Kolkata : 033 - 24858837, 39 25858838New Delhi : 011 - 46542023 26413174

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Upvc Pressure Pipes and Fittings

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